Home |
Search |
Today's Posts |
|
Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
Reply |
|
|
LinkBack | Thread Tools | Display Modes |
#1
|
|||
|
|||
Prazi lathes, current opinions.
My present lathe is a Jet 123 6P which I have had for maybe twenty years,
and I really, really don't like it. As a lathe it would make a good anchor (I do exaggerate, but not much). My previous lathe was a nice 11" Logan which I loved, flat belt and all, but sold over thirty years back when I was told that you couldn't get parts anymore. So I was a bit spoiled. Now I want some precision. I plan on making small parts, mostly under 2" diameter for an experimental engine that has been growing in my basement for several years. I doubt that I could do better than +/- .005 with the Jet so part-to-part variation would be unacceptable then both variation and concentricity should be better than +/- .0001. My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. I was burned a few years back buying a Bridgeport CNC milling machine, and I don't want that sort of hassle again! I wouldn't turn up my nose a Levin or a Schaublin, but I'm not holding my breath. WEL |
#2
|
|||
|
|||
Not sure about the current crop of Prazi machines since the original manufacturer Saupe & Sohn went bankrupt. I think they are now sourcing all the parts in China as oppossed to Czech Republic in the past. Maybe assembly is still being done somewhere in Germany which has a funny law which allows anything imported and then re-exported to be labled " Made in Germany". I would e-mail them and ask some pointed questions and then see if they are willing to respond in writing ( e-mail) My present lathe is a Jet 123 6P which I have had for maybe twenty years, and I really, really don't like it. As a lathe it would make a good anchor (I do exaggerate, but not much). My previous lathe was a nice 11" Logan which I loved, flat belt and all, but sold over thirty years back when I was told that you couldn't get parts anymore. So I was a bit spoiled. Now I want some precision. I plan on making small parts, mostly under 2" diameter for an experimental engine that has been growing in my basement for several years. I doubt that I could do better than +/- .005 with the Jet so part-to-part variation would be unacceptable then both variation and concentricity should be better than +/- .0001. My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. I was burned a few years back buying a Bridgeport CNC milling machine, and I don't want that sort of hassle again! I wouldn't turn up my nose a Levin or a Schaublin, but I'm not holding my breath. WEL |
#3
|
|||
|
|||
My only experience with a Prazi lathe was bad. We had one at work that was a real piece of junk. For example; - Only way to move the carrage was to turn the lead screw with a litle wheel when it was disconnected from the gear train. The lead screw was a fine pitch so it took forever - The TEFC motor was positioned such that all of the chips were sucked into the cooling fan and blown onto the gear train. - The gears were phenolic and with the constant cloud of chips, they quickly wore out and could not be replaced - Everything was so weak and cheaply made that anyting more than the lightest cut would chatter. That was about 13 years ago. No wonder that the origional company went under Bob |
#4
|
|||
|
|||
lubarsky wrote:
... I have had for maybe twenty years, and I really, really don't like it. ... I gotta' admire your endurance! |
#5
|
|||
|
|||
I am looking at price range here of approx.$5400 to $7400 for what
In that price range you sould be able to find a prestine well tooled lathe. I recommend you hook up with a machinery dealer and tell them what you want. I have bought several macnines from Dick Tremestra(sp) in Detroit and he will find what I want and delivery it to Chicago. I might pay a little more, but I get GOOD stuff. chuck |
#6
|
|||
|
|||
lubarsky wrote:
My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? I think a new Myford lathe might be a better option. Abrasha http://www.abrasha.com |
#7
|
|||
|
|||
get the EE, you will never ever regret it. Get a WWll or almost new one
though, motor generator is much more reliable than tubes. course, 400 bucks buys a nice inverter these days. Try Bob at Rison's in plaistow nh he's honest and will rig it for you. I bought my EE from the guy in oxford ma who advertises in the wantadvertiser. Guy by the name of Unkaulf[sp] in franklin was also an decent guy, also in wantad, but twas a while back. there's nothing like a monarch to mow a huge chip and then hold a tenth on the next pass. And they FEEL so good to use, something lost on so many new machines. lubarsky wrote: My present lathe is a Jet 123 6P which I have had for maybe twenty years, and I really, really don't like it. As a lathe it would make a good anchor (I do exaggerate, but not much). My previous lathe was a nice 11" Logan which I loved, flat belt and all, but sold over thirty years back when I was told that you couldn't get parts anymore. So I was a bit spoiled. Now I want some precision. I plan on making small parts, mostly under 2" diameter for an experimental engine that has been growing in my basement for several years. I doubt that I could do better than +/- .005 with the Jet so part-to-part variation would be unacceptable then both variation and concentricity should be better than +/- .0001. My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. I was burned a few years back buying a Bridgeport CNC milling machine, and I don't want that sort of hassle again! I wouldn't turn up my nose a Levin or a Schaublin, but I'm not holding my breath. WEL |
#8
|
|||
|
|||
I've seen (first hand) but not operated the Myford, no doubt lots of
fine work gets done on them, no doubt at all. But if it were me & my money, I wouldn't get less than a 10" swing. Abrasha said the following on 1/5/2005 11:15 AM: lubarsky wrote: My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? I think a new Myford lathe might be a better option. Abrasha http://www.abrasha.com |
#9
|
|||
|
|||
"imachine" [machinery values in NY] has a EE with a readout on ebay for
9k, they are routinely overpriced and I never see them sell anythink on ebay, but you could drive there and hand them 7k . If the ways are flat, it is a good machine. yourname wrote: get the EE, you will never ever regret it. Get a WWll or almost new one though, motor generator is much more reliable than tubes. course, 400 bucks buys a nice inverter these days. Try Bob at Rison's in plaistow nh he's honest and will rig it for you. I bought my EE from the guy in oxford ma who advertises in the wantadvertiser. Guy by the name of Unkaulf[sp] in franklin was also an decent guy, also in wantad, but twas a while back. there's nothing like a monarch to mow a huge chip and then hold a tenth on the next pass. And they FEEL so good to use, something lost on so many new machines. lubarsky wrote: My present lathe is a Jet 123 6P which I have had for maybe twenty years, and I really, really don't like it. As a lathe it would make a good anchor (I do exaggerate, but not much). My previous lathe was a nice 11" Logan which I loved, flat belt and all, but sold over thirty years back when I was told that you couldn't get parts anymore. So I was a bit spoiled. Now I want some precision. I plan on making small parts, mostly under 2" diameter for an experimental engine that has been growing in my basement for several years. I doubt that I could do better than +/- .005 with the Jet so part-to-part variation would be unacceptable then both variation and concentricity should be better than +/- .0001. My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. I was burned a few years back buying a Bridgeport CNC milling machine, and I don't want that sort of hassle again! I wouldn't turn up my nose a Levin or a Schaublin, but I'm not holding my breath. WEL |
#10
|
|||
|
|||
and it has a freq drive
yourname wrote: "imachine" [machinery values in NY] has a EE with a readout on ebay for 9k, they are routinely overpriced and I never see them sell anythink on ebay, but you could drive there and hand them 7k . If the ways are flat, it is a good machine. yourname wrote: get the EE, you will never ever regret it. Get a WWll or almost new one though, motor generator is much more reliable than tubes. course, 400 bucks buys a nice inverter these days. Try Bob at Rison's in plaistow nh he's honest and will rig it for you. I bought my EE from the guy in oxford ma who advertises in the wantadvertiser. Guy by the name of Unkaulf[sp] in franklin was also an decent guy, also in wantad, but twas a while back. there's nothing like a monarch to mow a huge chip and then hold a tenth on the next pass. And they FEEL so good to use, something lost on so many new machines. lubarsky wrote: My present lathe is a Jet 123 6P which I have had for maybe twenty years, and I really, really don't like it. As a lathe it would make a good anchor (I do exaggerate, but not much). My previous lathe was a nice 11" Logan which I loved, flat belt and all, but sold over thirty years back when I was told that you couldn't get parts anymore. So I was a bit spoiled. Now I want some precision. I plan on making small parts, mostly under 2" diameter for an experimental engine that has been growing in my basement for several years. I doubt that I could do better than +/- .005 with the Jet so part-to-part variation would be unacceptable then both variation and concentricity should be better than +/- .0001. My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. I was burned a few years back buying a Bridgeport CNC milling machine, and I don't want that sort of hassle again! I wouldn't turn up my nose a Levin or a Schaublin, but I'm not holding my breath. WEL |
#11
|
|||
|
|||
I think a new Myford lathe might be a better option.
I own a old myford super 7. Its a nice machine, but the price of a new one is just plain outragous (last time I looked). There is lots of old american iron out there that is still in good condition, is more capable and cheaper. I bought a prestine rockwell 11x24 very well tooled for less than 1/2 the cost of a new myford, delivered! chuck |
#12
|
|||
|
|||
"Bob Engelhardt" wrote in message ... lubarsky wrote: ... I have had for maybe twenty years, and I really, really don't like it. ... I gotta' admire your endurance! 1. I couldn't send it back once I got it uncrated! 2. Maybe I could do some of the things I wanted to do, hobby stuff. 3. I couldn't send it back once I got it uncrated! 4. I couldn't sell it to anyone else and still sleep at night. 5. I couldn't send it back once I got it uncrated! 6. I didn't have a boat, so I didn't need an anchor. If the gradations on the dials were even of the same spacing maybe I could work with the backlash, but all in all not a satisfactory solution. I put maybe 10 Hrs. on it and did a few nice things, but nothing that requires parts to fit together. WEL |
#13
|
|||
|
|||
"Charles A. Sherwood" wrote in message ... I am looking at price range here of approx.$5400 to $7400 for what In that price range you sould be able to find a prestine well tooled lathe. I recommend you hook up with a machinery dealer and tell them what you want. I have bought several macnines from Dick Tremestra(sp) in Detroit and he will find what I want and delivery it to Chicago. I might pay a little more, but I get GOOD stuff. chuck After having spent a few years trying (and still trying) to get my Bridgeport up and running I don't want a machine I haven't tried first. I want to run that ol' dial indicator up and down and kick the tires. Detroit is a wee bit too far from Ct for an inspection trip. WEL |
#14
|
|||
|
|||
"yourname" wrote in message ... get the EE, you will never ever regret it. Get a WWll or almost new one though, motor generator is much more reliable than tubes. course, 400 bucks buys a nice inverter these days. Try Bob at Rison's in plaistow nh he's honest and will rig it for you. I bought my EE from the guy in oxford ma who advertises in the wantadvertiser. Guy by the name of Unkaulf[sp] in franklin was also an decent guy, also in wantad, but twas a while back. there's nothing like a monarch to mow a huge chip and then hold a tenth on the next pass. And they FEEL so good to use, something lost on so many new machines. I know what you mean by feel. My old Logan had it. WEL |
#15
|
|||
|
|||
You live in CT?? Drop me an email I can get you a good deal on a good lathe.
"lubarsky" wrote in message om... "Charles A. Sherwood" wrote in message ... I am looking at price range here of approx.$5400 to $7400 for what In that price range you sould be able to find a prestine well tooled lathe. I recommend you hook up with a machinery dealer and tell them what you want. I have bought several macnines from Dick Tremestra(sp) in Detroit and he will find what I want and delivery it to Chicago. I might pay a little more, but I get GOOD stuff. chuck After having spent a few years trying (and still trying) to get my Bridgeport up and running I don't want a machine I haven't tried first. I want to run that ol' dial indicator up and down and kick the tires. Detroit is a wee bit too far from Ct for an inspection trip. WEL |
#16
|
|||
|
|||
lubarsky wrote:
My present lathe is a Jet 123 6P which I have had for maybe twenty years, and I really, really don't like it. As a lathe it would make a good anchor (I do exaggerate, but not much). My previous lathe was a nice 11" Logan which I loved, flat belt and all, but sold over thirty years back when I was told that you couldn't get parts anymore. So I was a bit spoiled. Now I want some precision. I plan on making small parts, mostly under 2" diameter for an experimental engine that has been growing in my basement for several years. I doubt that I could do better than +/- .005 with the Jet so part-to-part variation would be unacceptable then both variation and concentricity should be better than +/- .0001. My short list of lathes is quite short: The Prazi II Apollo D2400DLX and the Prazi II Apollo D6000, both equipped with 2 axis DRO's. I am looking at price range here of approx.$5400 to $7400 for what are "hobby lathes". Are the machines good, bad, indifferent? What might be better options? It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. I was burned a few years back buying a Bridgeport CNC milling machine, and I don't want that sort of hassle again! I wouldn't turn up my nose a Levin or a Schaublin, but I'm not holding my breath. WEL I can offer you a much better alternative than a Prazi, here in Massachussetts. I have a friend who has a Boley 5LZ 10" lathe -- hardly used, and in very good condition -- built for watchmaking precision (tenths). It will swing 10" over the bed and 8" over the saddle. The original 3-phase motor has been replaced with a 1 1/2 HP 230 volt DC motor, with variable-speed controller and tachometer and an electronic brake. It is metric, but it has change gears for both metric and imperial (inch). The massive leadscrew is deeply buried and very well-protected and it has a QC gearbox for carriage feeds. It comes with 3- and 4-jaw chucks, a collet set and a fixed and travelling steady rests and turret stops for the X- and Y-axes, and a manual. He wants $5000 for it, but might be persuaded to offer you a deal. Could not be duplicated for five times that price. Send me an e-mail if you are interested and I will put you in touch with him. Max ben-Aaron |
#17
|
|||
|
|||
what kind of cnc?
shouldn't be that bad[famous last words] lubarsky wrote: "Charles A. Sherwood" wrote in message ... I am looking at price range here of approx.$5400 to $7400 for what In that price range you sould be able to find a prestine well tooled lathe. I recommend you hook up with a machinery dealer and tell them what you want. I have bought several macnines from Dick Tremestra(sp) in Detroit and he will find what I want and delivery it to Chicago. I might pay a little more, but I get GOOD stuff. chuck After having spent a few years trying (and still trying) to get my Bridgeport up and running I don't want a machine I haven't tried first. I want to run that ol' dial indicator up and down and kick the tires. Detroit is a wee bit too far from Ct for an inspection trip. WEL |
#18
|
|||
|
|||
looked it up, v2xt eh, have you called vic sells as bptpartsrus on ebay.
doesn't give anything away, but has a bunch of stuff lubarsky wrote: "Charles A. Sherwood" wrote in message ... I am looking at price range here of approx.$5400 to $7400 for what bptpartsrus In that price range you sould be able to find a prestine well tooled lathe. I recommend you hook up with a machinery dealer and tell them what you want. I have bought several macnines from Dick Tremestra(sp) in Detroit and he will find what I want and delivery it to Chicago. I might pay a little more, but I get GOOD stuff. chuck After having spent a few years trying (and still trying) to get my Bridgeport up and running I don't want a machine I haven't tried first. I want to run that ol' dial indicator up and down and kick the tires. Detroit is a wee bit too far from Ct for an inspection trip. WEL |
#19
|
|||
|
|||
looked it up, v2xt eh, have you called vic sells as bptpartsrus on ebay.
doesn't give anything away, but has a bunch of stuff lubarsky wrote: "Charles A. Sherwood" wrote in message ... I am looking at price range here of approx.$5400 to $7400 for what bptpartsrus In that price range you sould be able to find a prestine well tooled lathe. I recommend you hook up with a machinery dealer and tell them what you want. I have bought several macnines from Dick Tremestra(sp) in Detroit and he will find what I want and delivery it to Chicago. I might pay a little more, but I get GOOD stuff. chuck After having spent a few years trying (and still trying) to get my Bridgeport up and running I don't want a machine I haven't tried first. I want to run that ol' dial indicator up and down and kick the tires. Detroit is a wee bit too far from Ct for an inspection trip. WEL |
#20
|
|||
|
|||
On Wed, 05 Jan 2005 10:15:59 GMT, "lubarsky"
wrote: My previous lathe was a nice 11" Logan which I loved, flat belt and all, but sold over thirty years back when I was told that you couldn't get parts anymore. So I was a bit spoiled. Now I want some precision. I trust by now you realize that such parts ARE available, and in fact always have been. Just in case you come across another in your search. -- +--------------------------------------------+ | Scott Logan - ssl "at" lathe.com | | Logan Actuator Co. http://www.lathe.com | | Harvard, IL | |++++++++++++++++++++++++++++++++++++++++++++| | Parts and Accessories for Logan Lathes and | | Montgomery Wards Lathes | | Logan-Lilly Mine Hoist Safety Controllers | +--------------------------------------------+ "Measure Twice, Cut Once" RCM FAQ - http://w3.uwyo.edu/~metal Metal Web News - http://www.metalwebnews.com/ Help squash SPAM: http://www.cauce.org/ |
#21
|
|||
|
|||
On Wed, 5 Jan 2005 22:37:02 -0500, Ned Simmons
wrote: It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. Don't overlook the Taiwanese HLV-H clones. I have the Feeler version and like it a lot. (I also have an EE, but only use it perhaps 20% of the time.) Another clone is made by Victor, MSC sells one badged Vectrax, and I've also seen Wilton and Ganesh. I have no personal experience with any of these. Your budget should cover a used one in very good shape with tooling. I do think you're being unrealistic expecting to hold a tenth with any conventional lathe, even a brand new HLV-H. Ned Simmons A HLV-H will hold tenths easily, assuming the operator knows how. And thats the rub. When you add that 4th digit..things get a hell of a lot more complex. Gunner "Gunner, you are the same ridiculous liberal f--k you ever where." Scipio |
#22
|
|||
|
|||
|
#23
|
|||
|
|||
On Thu, 6 Jan 2005 10:04:07 -0500, Ned Simmons
wrote: In article , says... On Wed, 5 Jan 2005 22:37:02 -0500, Ned Simmons wrote: It would be great if I could find a used Hardinge HLV-H, or a Monarch EE in that price neighborhood (or realistically a few thou. more) that was under power in either Connecticut or Massachusetts so I can check it out in use. Don't overlook the Taiwanese HLV-H clones. I have the Feeler version and like it a lot. (I also have an EE, but only use it perhaps 20% of the time.) Another clone is made by Victor, MSC sells one badged Vectrax, and I've also seen Wilton and Ganesh. I have no personal experience with any of these. Your budget should cover a used one in very good shape with tooling. I do think you're being unrealistic expecting to hold a tenth with any conventional lathe, even a brand new HLV-H. Ned Simmons A HLV-H will hold tenths easily, assuming the operator knows how. And thats the rub. When you add that 4th digit..things get a hell of a lot more complex. A few tenths, sure, even I can do that on good day without fussing. But the OP asked for one tenth from the lathe, and I don't think that's going happen without some intervention from the operator beyond cranking in a number. But maybe that's what you mean by "more complex". Yes, thats what I was refering to. What I'm getting at is that last digit is up to the operator, and in my experience there's any enormous difference between +/-.0003 and +/-.0001, even with the finest machine. Keep in mind that the difference between the peaks and valleys of even a very fine lathe finish will not be too far from .0001 on the diameter. Ned Simmons CNC machines and their setup guys and operators have to work hard at getting below the .0002 tenths level, unless you spend horrendous amounts of money on huge heavy hardware. And frankly..in most cases there is little need for anything below .001-.0005 that even the pros have to deal with. In fact, IMHO..we live in a small thous world for the most part. On manual machines, even a fresh HLV-H, while the machine is capable..its the operator who has to know how to utilize the tools, the machine and the material to get down there. Gunner "Gunner, you are the same ridiculous liberal f--k you ever where." Scipio |
#24
|
|||
|
|||
In article , Gunner says...
A HLV-H will hold tenths easily, assuming the operator knows how. And thats the rub. When you add that 4th digit..things get a hell of a lot more complex. And then the *other* question rears its ugly head. Exactly what kind of gaging and inspection equipment does he have to resolve 0.0001 inch size variations? This means measureing gear that does 50 millionths or so. Temperature controlled room? Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#26
|
|||
|
|||
On 6 Jan 2005 07:35:10 -0800, jim rozen
wrote: In article , Gunner says... A HLV-H will hold tenths easily, assuming the operator knows how. And thats the rub. When you add that 4th digit..things get a hell of a lot more complex. And then the *other* question rears its ugly head. Exactly what kind of gaging and inspection equipment does he have to resolve 0.0001 inch size variations? This means measureing gear that does 50 millionths or so. Temperature controlled room? Jim Of course! 68F at 30% humidity if I recall, is the requirement. I believe that to measure accurately, your metrology equipment must be what...10x as accurate as the part you are measuring? Something like that. (cringing and waiting for the flames) Gunner "Gunner, you are the same ridiculous liberal f--k you ever where." Scipio |
#28
|
|||
|
|||
|
#29
|
|||
|
|||
Yes. Geeze, I was itchin' for a fight, and all you did was agree with most of what was said. What happened? Ned Simmons You're slipping [you asshole] happy now? |
#30
|
|||
|
|||
In article , yourname says...
No machine with an acme thread can just dial to a number, there is always operator intervention. The ability to intervene is the point. Moore jig borer? Of course that still requires somebody to dial the dial. I think the guy just wants a machine that is better than he is, which is what we all want, right? The Jet is not that machine. Nope, he used a number, he said he wanted to make parts with +/- 0.0001 tolerances. Unless he a) doesn't know what he's asking for, or b) made a typo, that does put him a whole 'nother realm for machines. IF that's what he really wants, and IF he has the ability to inspect the stuff he makes, to verify that it meets that exacting tolerance. Like you say, the jet just isn't going to get where he wants to go. g I tend to think you're right of course. He doesn't know what he's really asking for when he says "one tenth." And that he just wants a machine that's better than he is. Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#32
|
|||
|
|||
just ducky!
good to see someone around here has a sense of humor......... Ned Simmons wrote: In article , says... You're slipping [you asshole] happy now? Yes, I consider myself a happy and optimistic sort. Thanks for asking. And you? Ned Simmons |
#33
|
|||
|
|||
" I think the guy just wants a machien that is better than he is, which is what we all want, right? The Jet is not that machine. I wish I had originally stated the requirements that way. I just don't want the machine to be the limiting factor. A good lathe won't make a great machinist out of me (that would take an act of God), but at least It won't add to my problems. WEL |
#34
|
|||
|
|||
"jim rozen" wrote in message ... In article , yourname says... No machine with an acme thread can just dial to a number, there is always operator intervention. The ability to intervene is the point. Moore jig borer? Of course that still requires somebody to dial the dial. I think the guy just wants a machine that is better than he is, which is what we all want, right? The Jet is not that machine. Nope, he used a number, he said he wanted to make parts with +/- 0.0001 tolerances. Unless he a) doesn't know what he's asking for, or b) made a typo, that does put him a whole 'nother realm for machines. IF that's what he really wants, and IF he has the ability to inspect the stuff he makes, to verify that it meets that exacting tolerance. Actually it was a typo. Off by an order of magnitude. WEL |
#35
|
|||
|
|||
Actually it was a typo. Off by an order of magnitude. WEL Most understand what you meant more or less. Truth is, one ofthese days, you will be looking at a part on your nice new lathe and saying, 'i really need to take a tenth off of that. And you'll do it. And you'll smile. Then you will panic, hoping you won't **** the rest of the part up, cause you can't do it again. |
#36
|
|||
|
|||
On Fri, 07 Jan 2005 00:16:40 GMT, yourname wrote:
Actually it was a typo. Off by an order of magnitude. WEL Most understand what you meant more or less. Truth is, one ofthese days, you will be looking at a part on your nice new lathe and saying, 'i really need to take a tenth off of that. And you'll do it. And you'll smile. Then you will panic, hoping you won't **** the rest of the part up, cause you can't do it again. Oh yes...indeed....Roflmao! been there, screwed it up. Now I make two if I need something critical Gunner "Gunner, you are the same ridiculous liberal f--k you ever where." Scipio |
#37
|
|||
|
|||
"jim rozen" wrote in message
... In article , Gunner says... A HLV-H will hold tenths easily, assuming the operator knows how. And thats the rub. When you add that 4th digit..things get a hell of a lot more complex. And then the *other* question rears its ugly head. Exactly what kind of gaging and inspection equipment does he have to resolve 0.0001 inch size variations? This means measureing gear that does 50 millionths or so. Temperature controlled room? A Temperature controlled room simplifies things but it is not an absolute requirement. There are very few machines that can actually hold .0001" in a production environment. Then there are other requirements to think about, such as roundness when you're talking about a lathe. For a cylindrical part with a .0001" total tolerance, say a valve spool, the process may look something like this: Turn blank Green grind Heat treat Grind Lap There are lathes that can hold a tenth. Usually in softer materials. The machines are temperature controlled, have very high precision spindles and glass scales. Here is a link to one that I have worked with: http://www.remsales.com/uploads/C220.pdf This machine has .01 micron resolution (.000000394") or .4 millionths of an inch. Running in inch mode gives you 1 millionth resolution input wise. This machine is a high precision variation of one used to turn VTR drum heads. If you have a VCR, camcorder, or other VTR, take a look at the head. The head is turned aluminum, not polished. The spindle in this machine is around five times more precise than the one used to turn VTR heads. I've stood in front of one of these with a part chucked in a six jaw chuck spinning at 12,000 rpm. We've got a new one that goes 15,000 rpm. http://www.remsales.com/machines/pag...gang_tool.html A flat part that needs to be held to .0001" would usually be ground and lapped. There are some double disk grinders that can hold a tenth, but it's doubtful if they would be capable to six sigma in production. Measuring to a tenth requires a gage that's capable of ten millionths resolution and repeatability. For length you would use something like this: http://www.heidenhain.com/gauges/index.html For round parts you would use a similar electronic indicator in a snap gage, or you would use an air gage. In any case you would take comparative measurements against gage blocks (AA grade or better). Precision measurements are not taken with a micrometer. Even the best ones are not nearly accurate enough. Dan |
#38
|
|||
|
|||
In article , Dan says...
Temperature controlled room? A Temperature controlled room simplifies things but it is not an absolute requirement. I would think it would be hard to gage below that level unless one knew what the temperature were, and that all the gaging equipment were equilibrated at that temperature. To me that implies requirement, not nicety. Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#39
|
|||
|
|||
The requirements we followed for a XXX gage were that it had to be in
the lab for 24 hours before calibration, and the temperature had to be within plus or minus 1/2 degree C. I'd wait until I had enough to make it worth while, then the doors were locked until they were done, usually all day. From the time I got there in the morning until noon, the door wasn't opened, and again until I left, or was done with that batch of gages. That just barely reduced the uncertainty and known error of the machines to acceptable for the smaller gages. It's also the only time I used the Grand Master blocks to directly do a calibration. On 8 Jan 2005 23:06:39 -0800, jim rozen wrote: In article , Dan says... Temperature controlled room? A Temperature controlled room simplifies things but it is not an absolute requirement. I would think it would be hard to gage below that level unless one knew what the temperature were, and that all the gaging equipment were equilibrated at that temperature. To me that implies requirement, not nicety. Jim |
#40
|
|||
|
|||
"jim rozen" wrote in message
... In article , Dan says... Temperature controlled room? A Temperature controlled room simplifies things but it is not an absolute requirement. I would think it would be hard to gage below that level unless one knew what the temperature were, and that all the gaging equipment were equilibrated at that temperature. To me that implies requirement, not nicety. Knowing the temperature and controlling it are two different things. Johannson made very accurate gage blocks before the advent of air conditioning. Often it's not practical to have tight temperature control in a large shop. Then the other point is that we were talking about measuring the parts, not calibrating the measuring devices. Certainly the gage lab should be temperature controlled. Dan |
Reply |
|
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
Run caps? | Metalworking | |||
Semi OT Electrical Question | Woodworking | |||
sequence of tripping CB | UK diy | |||
How to reduce current on a cheapo mig welder? | Metalworking | |||
Phase converter balancing | Metalworking |