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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Induction brazing from old microwave oven?
On Monday, July 29, 1996 1:00:00 AM UTC-6, Jerzy S. Krasinski wrote:
writes: Has anyone constructed a homemade induction brazing coil powered from a salvaged home microwave oven? I think the usual oven is rated around 1000 watts, so it should provide enough power for a small coil, say maybe 1-inch inside diameter. I want to join brass to 1/8-inch O-1 drill rod and make a nice clean joint without any surplus squirting out the edges. I've used paste of silver/flux and also stick silver solder with a propane torch, but haven't developed the skills to make a perfect joint. According to the AWS, for a tubular type joint, the space allowed for the filler metal should be around 0.002 to 0.005 inches. Any comments will be welcome. Dave Good day Dave I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. Have fun and be safe. |
#2
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Induction brazing from old microwave oven?
On 10/17/2014 11:16 AM, wrote:
I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. My MOT spotwelder: http://www.mwdropbox.com/dropbox/MOT...rPrintable.pdf |
#3
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Induction brazing from old microwave oven?
On Fri, 17 Oct 2014 19:21:49 -0400, Bob Engelhardt
wrote: On 10/17/2014 11:16 AM, wrote: I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. My MOT spotwelder: http://www.mwdropbox.com/dropbox/MOT...rPrintable.pdf NICELY DONE!! Bravo!! Saved for a project later this winter!! Gunner, who gave away a American 45KVA spot welder 6 months ago...didnt have enough power to run it (included chiller) "At the core of liberalism is the spoiled child, miserable, as all spoiled children are, unsatisfied, demanding, ill-disciplined, despotic and useless. Liberalism is a philosophy of sniveling brats." PJ O'Rourke |
#4
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Induction brazing from old microwave oven?
Bob Engelhardt wrote in
: On 10/17/2014 11:16 AM, wrote: I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. My MOT spotwelder: http://www.mwdropbox.com/dropbox/MOT...rPrintable.pdf There's an easier way to build one of these provided the transformers are very similar. Line up the transformers so you can see straight through the apertures the seconaries were removed from and use a one turn winding through both cores, which can simply be a U shaped piece of aluminium or copper. This puts the secondaries in series so they no longer need to be two turn. If the output voltage is negligable, one of the primaries needs to be reversed. I would suggest varnish soaked cartridge paper as insulation where the winding goes through each core. Paint alone is a bit risky on the corners. -- Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED) ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk [at]=@, [dash]=- & [dot]=. *Warning* HTML & 32K emails -- NUL |
#5
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Induction brazing from old microwave oven?
On 10/17/2014 7:21 PM, Bob Engelhardt wrote:
On 10/17/2014 11:16 AM, wrote: I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. My MOT spotwelder: http://www.mwdropbox.com/dropbox/MOT...rPrintable.pdf Brilliant! (just watched a Harry Potter movie) |
#6
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Induction brazing from old microwave oven?
My MOT spotwelder: http://www.mwdropbox.com/dropbox/MOT...rPrintable.pdf Very nicely done. A long time ago, I worked in a shop where the products were housed in deep-drawn steel cans. The covers were soldered in place with a big soldering iron. To open them for repairs, they were clamped between carbon blocks connected to a rather huge filament transformer. I was wondering whether a similar setup could work for the OP, with the MOT clamped to the assembly near the braze area. Resistance, rather than induction heating. |
#7
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Induction brazing from old microwave oven?
On 10/20/2014 9:35 AM, rangerssuck wrote:
My MOT spotwelder: http://www.mwdropbox.com/dropbox/MOT...rPrintable.pdf Very nicely done. A long time ago, I worked in a shop where the products were housed in deep-drawn steel cans. The covers were soldered in place with a big soldering iron. To open them for repairs, they were clamped between carbon blocks connected to a rather huge filament transformer. I was wondering whether a similar setup could work for the OP, with the MOT clamped to the assembly near the braze area. Resistance, rather than induction heating. Nice Job. I built a single transformer 120V one for welding battery tabs. Repeatability was horrible until I implemented a cycle counter that turned on the SSR synchronously at zero crossing and did full multiple cycles of AC. Solved the core saturation issues too. Takes about six cycles to weld a battery tab. |
#8
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Induction brazing from old microwave oven?
On Friday, October 17, 2014 11:16:54 AM UTC-4, wrote:
On Monday, July 29, 1996 1:00:00 AM UTC-6, Jerzy S. Krasinski wrote: writes: Has anyone constructed a homemade induction brazing coil powered from a salvaged home microwave oven? I think the usual oven is rated around 1000 watts, so it should provide enough power for a small coil, say maybe 1-inch inside diameter. I want to join brass to 1/8-inch O-1 drill rod and make a nice clean joint without any surplus squirting out the edges. I've used paste of silver/flux and also stick silver solder with a propane torch, but haven't developed the skills to make a perfect joint. According to the AWS, for a tubular type joint, the space allowed for the filler metal should be around 0.002 to 0.005 inches. Any comments will be welcome. Dave Good day Dave I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. Have fun and be safe. I wouldn't say all that about welding, because remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding.. As a result, welding can cause skin diseases and even cancer if you don't have the right wear (or exposure). |
#9
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Induction brazing from old microwave oven?
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#11
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Induction brazing from old microwave oven?
On Thu, 23 Oct 2014 14:05:01 -0500, Richard
wrote: On 10/23/2014 1:38 PM, Ed Huntress wrote: On Thu, 23 Oct 2014 11:27:19 -0700 (PDT), wrote: On Friday, October 17, 2014 11:16:54 AM UTC-4, wrote: On Monday, July 29, 1996 1:00:00 AM UTC-6, Jerzy S. Krasinski wrote: writes: Has anyone constructed a homemade induction brazing coil powered from a salvaged home microwave oven? I think the usual oven is rated around 1000 watts, so it should provide enough power for a small coil, say maybe 1-inch inside diameter. I want to join brass to 1/8-inch O-1 drill rod and make a nice clean joint without any surplus squirting out the edges. I've used paste of silver/flux and also stick silver solder with a propane torch, but haven't developed the skills to make a perfect joint. According to the AWS, for a tubular type joint, the space allowed for the filler metal should be around 0.002 to 0.005 inches. Any comments will be welcome. Dave Good day Dave I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. Have fun and be safe. I wouldn't say all that about welding, because remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding. Welding does not emit microwaves. It emits light in the range of infrared through ultrviolet C. It can be severely damaging to the eyes in several ways, but the skin cancer possibility is the same as for exposure to UV from the sun. It depends on the amount of exposure, while eye damage can occur almost instantaneiously. Microwaves (1x10^11) come right after far infrared (1x10^14) in the electromagnetic spectrum. So I don't think a blanket statement that welding does not produce microwaves would be perfectly safe. I doubt that heart pacemakers are worried about IR. The infrared from normal arc welding tails off to nothing, or nearly nothing, by around 800 nm. You are not "cooking yourself" when you weld. Infrared at the deep end can heat your skin, but not dangerously, unless your nerves are dead and you can't feel it. The microwaves, if any, are too weak at that point to do anything. The danger in welding comes from UV B and UV C, with some danger from the extremely brilliant visible light (possibility of cataracts and conjunctivitis sp?) The UV produces burns to the eyes -- retinas and lenses -- and to the skin. -- Ed Huntress |
#12
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Induction brazing from old microwave oven?
On 10/23/2014 2:05 PM, Richard wrote:
On 10/23/2014 1:38 PM, Ed Huntress wrote: On Thu, 23 Oct 2014 11:27:19 -0700 (PDT), wrote: On Friday, October 17, 2014 11:16:54 AM UTC-4, wrote: On Monday, July 29, 1996 1:00:00 AM UTC-6, Jerzy S. Krasinski wrote: writes: Has anyone constructed a homemade induction brazing coil powered from a salvaged home microwave oven? I think the usual oven is rated around 1000 watts, so it should provide enough power for a small coil, say maybe 1-inch inside diameter. I want to join brass to 1/8-inch O-1 drill rod and make a nice clean joint without any surplus squirting out the edges. I've used paste of silver/flux and also stick silver solder with a propane torch, but haven't developed the skills to make a perfect joint. According to the AWS, for a tubular type joint, the space allowed for the filler metal should be around 0.002 to 0.005 inches. Any comments will be welcome. Dave Good day Dave I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. Have fun and be safe. I wouldn't say all that about welding, because remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding. Welding does not emit microwaves. It emits light in the range of infrared through ultrviolet C. It can be severely damaging to the eyes in several ways, but the skin cancer possibility is the same as for exposure to UV from the sun. It depends on the amount of exposure, while eye damage can occur almost instantaneiously. Microwaves (1x10^11) come right after far infrared (1x10^14) in the electromagnetic spectrum. So I don't think a blanket statement that welding does not produce microwaves would be perfectly safe. I doubt that heart pacemakers are worried about IR. That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. Martin |
#13
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Induction brazing from old microwave oven?
On 10/23/2014 10:38 PM, Martin Eastburn wrote:
On 10/23/2014 2:05 PM, Richard wrote: On 10/23/2014 1:38 PM, Ed Huntress wrote: On Thu, 23 Oct 2014 11:27:19 -0700 (PDT), wrote: On Friday, October 17, 2014 11:16:54 AM UTC-4, wrote: On Monday, July 29, 1996 1:00:00 AM UTC-6, Jerzy S. Krasinski wrote: writes: Has anyone constructed a homemade induction brazing coil powered from a salvaged home microwave oven? I think the usual oven is rated around 1000 watts, so it should provide enough power for a small coil, say maybe 1-inch inside diameter. I want to join brass to 1/8-inch O-1 drill rod and make a nice clean joint without any surplus squirting out the edges. I've used paste of silver/flux and also stick silver solder with a propane torch, but haven't developed the skills to make a perfect joint. According to the AWS, for a tubular type joint, the space allowed for the filler metal should be around 0.002 to 0.005 inches. Any comments will be welcome. Dave Good day Dave I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. Have fun and be safe. I wouldn't say all that about welding, because remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding. Welding does not emit microwaves. It emits light in the range of infrared through ultrviolet C. It can be severely damaging to the eyes in several ways, but the skin cancer possibility is the same as for exposure to UV from the sun. It depends on the amount of exposure, while eye damage can occur almost instantaneiously. Microwaves (1x10^11) come right after far infrared (1x10^14) in the electromagnetic spectrum. So I don't think a blanket statement that welding does not produce microwaves would be perfectly safe. I doubt that heart pacemakers are worried about IR. That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. Martin They are. And you have math! |
#14
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Induction brazing from old microwave oven?
Martin Eastburn fired this volley in
: That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd |
#15
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Induction brazing from old microwave oven?
On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." If you look at the spectral output charts, they look more like a fluorescent light from hell. g Typically, the output falls off to near-nothing at wavelengths longer than 800 nm, with an occassional spike at lower frequencies but with almost all of the energy emitted at much higher ones. There's enough noise at lower frequencies to raise hell with radio receivers, but not enough to do much of anything else. I haven't seen a good, big chart of this for a while, but here's a little one. Scroll about halfway down: http://www.ehime-iinet.or.jp/ehime_e...bun/ronbun.htm -- Ed Huntress |
#16
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Induction brazing from old microwave oven?
On Thursday, October 23, 2014 3:24:26 PM UTC-4, Ed Huntress wrote:
On Thu, 23 Oct 2014 14:05:01 -0500, Richard wrote: On 10/23/2014 1:38 PM, Ed Huntress wrote: On Thu, 23 Oct 2014 11:27:19 -0700 (PDT), wrote: On Friday, October 17, 2014 11:16:54 AM UTC-4, wrote: On Monday, July 29, 1996 1:00:00 AM UTC-6, Jerzy S. Krasinski wrote: writes: Has anyone constructed a homemade induction brazing coil powered from a salvaged home microwave oven? I think the usual oven is rated around 1000 watts, so it should provide enough power for a small coil, say maybe 1-inch inside diameter. I want to join brass to 1/8-inch O-1 drill rod and make a nice clean joint without any surplus squirting out the edges. I've used paste of silver/flux and also stick silver solder with a propane torch, but haven't developed the skills to make a perfect joint. According to the AWS, for a tubular type joint, the space allowed for the filler metal should be around 0.002 to 0.005 inches. Any comments will be welcome. Dave Good day Dave I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. Have fun and be safe. I wouldn't say all that about welding, because remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding. Welding does not emit microwaves. It emits light in the range of infrared through ultrviolet C. It can be severely damaging to the eyes in several ways, but the skin cancer possibility is the same as for exposure to UV from the sun. It depends on the amount of exposure, while eye damage can occur almost instantaneiously. Microwaves (1x10^11) come right after far infrared (1x10^14) in the electromagnetic spectrum. So I don't think a blanket statement that welding does not produce microwaves would be perfectly safe. I doubt that heart pacemakers are worried about IR. The infrared from normal arc welding tails off to nothing, or nearly nothing, by around 800 nm. You are not "cooking yourself" when you weld. "ultraviolet radiation can cook bacteria in a way that slow poisoning with copper might not. " http://www.rediff.com/news/report/bac/20050530.htm |
#17
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Induction brazing from old microwave oven?
On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote:
On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel |
#18
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Induction brazing from old microwave oven?
On Fri, 24 Oct 2014 07:51:11 -0700 (PDT),
wrote: On Thursday, October 23, 2014 3:24:26 PM UTC-4, Ed Huntress wrote: On Thu, 23 Oct 2014 14:05:01 -0500, Richard wrote: On 10/23/2014 1:38 PM, Ed Huntress wrote: On Thu, 23 Oct 2014 11:27:19 -0700 (PDT), wrote: On Friday, October 17, 2014 11:16:54 AM UTC-4, wrote: On Monday, July 29, 1996 1:00:00 AM UTC-6, Jerzy S. Krasinski wrote: writes: Has anyone constructed a homemade induction brazing coil powered from a salvaged home microwave oven? I think the usual oven is rated around 1000 watts, so it should provide enough power for a small coil, say maybe 1-inch inside diameter. I want to join brass to 1/8-inch O-1 drill rod and make a nice clean joint without any surplus squirting out the edges. I've used paste of silver/flux and also stick silver solder with a propane torch, but haven't developed the skills to make a perfect joint. According to the AWS, for a tubular type joint, the space allowed for the filler metal should be around 0.002 to 0.005 inches. Any comments will be welcome. Dave Good day Dave I have seen spot welders made from MOTs. A nice one on youtube is from the "King of Random." It looks nice and works well. I am planning to run two MOTs in parallel on 240 volts for higher power and faster welding time. Please be careful when messing around with MOTs. The high voltage side can cause nasty burns or even kill you. Have fun and be safe. I wouldn't say all that about welding, because remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding. Welding does not emit microwaves. It emits light in the range of infrared through ultrviolet C. It can be severely damaging to the eyes in several ways, but the skin cancer possibility is the same as for exposure to UV from the sun. It depends on the amount of exposure, while eye damage can occur almost instantaneiously. Microwaves (1x10^11) come right after far infrared (1x10^14) in the electromagnetic spectrum. So I don't think a blanket statement that welding does not produce microwaves would be perfectly safe. I doubt that heart pacemakers are worried about IR. The infrared from normal arc welding tails off to nothing, or nearly nothing, by around 800 nm. You are not "cooking yourself" when you weld. "ultraviolet radiation can cook bacteria in a way that slow poisoning with copper might not. " http://www.rediff.com/news/report/bac/20050530.htm Conclusion: Bacteria who are employed as welders are in more danger than those who suck on copper. g -- Ed Huntress |
#19
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Induction brazing from old microwave oven?
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#20
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Induction brazing from old microwave oven?
On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote:
On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. Gee, I'd have never thought you'd get all "college boy" on us, Ed. Here goes: "The microwave emission from a plasma in a magnetic field is calculated theoretically using Kirchhoff's radiation law for cases when characteristic waves do not couple within the plasma. " -- http://journals.aps.org/pr/abstract/...hysRev.122.719 "A welding arc is a plasma maintained between oppositely charged electrodes. " -- http://ntrs.nasa.gov/archive/nasa/ca...0040139717.pdf |
#21
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Induction brazing from old microwave oven?
On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote:
On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. That spectral graph I linked to is the one I first saw from the AWS around 40 years ago. It hasn't changed. "A microwave oven heats food by passing microwave radiation through it. Microwaves are a form of non-ionizing electromagnetic radiation..." -- http://en.wikipedia.org/wiki/Microwave_oven |
#22
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Induction brazing from old microwave oven?
On Fri, 24 Oct 2014 13:39:28 -0700 (PDT), wrote:
On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. That spectral graph I linked to is the one I first saw from the AWS around 40 years ago. It hasn't changed. "A microwave oven heats food by passing microwave radiation through it. Microwaves are a form of non-ionizing electromagnetic radiation..." -- http://en.wikipedia.org/wiki/Microwave_oven Are you welding, or heating your bean soup? This is not a microwave oven. It's a welder. -- Ed Huntress |
#23
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Induction brazing from old microwave oven?
On Fri, 24 Oct 2014 13:33:50 -0700 (PDT), wrote:
On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. Gee, I'd have never thought you'd get all "college boy" on us, Ed. Here goes: "The microwave emission from a plasma in a magnetic field is calculated theoretically using Kirchhoff's radiation law for cases when characteristic waves do not couple within the plasma. " -- http://journals.aps.org/pr/abstract/...ysRev.122.719\ The paper, "Incoherent Microwave Radiation from a Plasma in a Magnetic Field," is primarily about plasmas in waveguides. But you could derive the output of a welding machine from the equations, and you apparently have, since you've cited the paper as evidence that welding produces a lot of microwave energy. As you put it, "...remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding." So, you must have worked it out. What did you come up with? Does it agree with the spectral graph that the American Welding Society and others have determined experimentally? If not, why not? Here's that graph, as a reminder. Scroll about halfway down the page: http://www.ehime-iinet.or.jp/ehime_e...bun/ronbun.htm Let us know what they got wrong. "A welding arc is a plasma maintained between oppositely charged electrodes. " -- http://ntrs.nasa.gov/archive/nasa/ca...0040139717.pdf Yes it is. Now what? -- Ed Huntress |
#24
Posted to rec.crafts.metalworking
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Induction brazing from old microwave oven?
In article , Ed Huntress
wrote: On Fri, 24 Oct 2014 13:33:50 -0700 (PDT), wrote: On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. Gee, I'd have never thought you'd get all "college boy" on us, Ed. Here goes: "The microwave emission from a plasma in a magnetic field is calculated theoretically using Kirchhoff's radiation law for cases when characteristic waves do not couple within the plasma. " -- http://journals.aps.org/pr/abstract/...ysRev.122.719\ The paper, "Incoherent Microwave Radiation from a Plasma in a Magnetic Field," is primarily about plasmas in waveguides. But you could derive the output of a welding machine from the equations, and you apparently have, since you've cited the paper as evidence that welding produces a lot of microwave energy. As you put it, "...remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding." So, you must have worked it out. What did you come up with? Does it agree with the spectral graph that the American Welding Society and others have determined experimentally? If not, why not? Here's that graph, as a reminder. Scroll about halfway down the page: http://www.ehime-iinet.or.jp/ehime_e...bun/ronbun.htm Let us know what they got wrong. "A welding arc is a plasma maintained between oppositely charged electrodes. " -- http://ntrs.nasa.gov/archive/nasa/ca...0040139717.pdf Yes it is. Now what? Something is being missed here. There are three kinds of radiation from an arc welder: 1. Thermal (black-body) optical radiation, simply because the metal is white hot. 2. Optical line radiation due to electrically ionized atoms. 3. Radio-frequency radiation due to electrical resonances in the welding circuit. http://en.wikipedia.org/wiki/Arc_converter UV comes from 1 and 2, while open-air microwave cooking comes from 3. Joe Gwinn |
#25
Posted to rec.crafts.metalworking
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Induction brazing from old microwave oven?
On Fri, 24 Oct 2014 21:36:58 -0400, Joe Gwinn
wrote: In article , Ed Huntress wrote: On Fri, 24 Oct 2014 13:33:50 -0700 (PDT), wrote: On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. Gee, I'd have never thought you'd get all "college boy" on us, Ed. Here goes: "The microwave emission from a plasma in a magnetic field is calculated theoretically using Kirchhoff's radiation law for cases when characteristic waves do not couple within the plasma. " -- http://journals.aps.org/pr/abstract/...ysRev.122.719\ The paper, "Incoherent Microwave Radiation from a Plasma in a Magnetic Field," is primarily about plasmas in waveguides. But you could derive the output of a welding machine from the equations, and you apparently have, since you've cited the paper as evidence that welding produces a lot of microwave energy. As you put it, "...remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding." So, you must have worked it out. What did you come up with? Does it agree with the spectral graph that the American Welding Society and others have determined experimentally? If not, why not? Here's that graph, as a reminder. Scroll about halfway down the page: http://www.ehime-iinet.or.jp/ehime_e...bun/ronbun.htm Let us know what they got wrong. "A welding arc is a plasma maintained between oppositely charged electrodes. " -- http://ntrs.nasa.gov/archive/nasa/ca...0040139717.pdf Yes it is. Now what? Something is being missed here. There are three kinds of radiation from an arc welder: 1. Thermal (black-body) optical radiation, simply because the metal is white hot. 2. Optical line radiation due to electrically ionized atoms. 3. Radio-frequency radiation due to electrical resonances in the welding circuit. http://en.wikipedia.org/wiki/Arc_converter UV comes from 1 and 2, while open-air microwave cooking comes from 3. Joe Gwinn To complete this picture, the issue was danger from being "cooked" by microwaves. I pointed out that there's enough stray RF to screw up a radio, and it probably continues all the way up to the microwave region. But that's about it. The spectral analysis shows trivial amounts of radiation from welding at wavelengths greater than 800 nm or so -- trivial in the sense of not being a danger to humans, which, again, was the issue. -- Ed Huntress |
#26
Posted to rec.crafts.metalworking
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Induction brazing from old microwave oven?
On Friday, October 24, 2014 9:15:50 PM UTC-4, Ed Huntress wrote:
On Fri, 24 Oct 2014 13:33:50 -0700 (PDT), wrote: On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. Gee, I'd have never thought you'd get all "college boy" on us, Ed. Here goes: "The microwave emission from a plasma in a magnetic field is calculated theoretically using Kirchhoff's radiation law for cases when characteristic waves do not couple within the plasma. " -- http://journals.aps.org/pr/abstract/...ysRev.122.719\ The paper, "Incoherent Microwave Radiation from a Plasma in a Magnetic Field," is primarily about plasmas in waveguides. But you could derive the output of a welding machine from the equations, and you apparently have, since you've cited the paper as evidence that welding produces a lot of microwave energy. As you put it, "...remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding." So, you must have worked it out. What did you come up with? Does it agree with the spectral graph that the American Welding Society and others have determined experimentally? If not, why not? Here's that graph, as a reminder. Scroll about halfway down the page: http://www.ehime-iinet.or.jp/ehime_e...bun/ronbun.htm Let us know what they got wrong. "A welding arc is a plasma maintained between oppositely charged electrodes. " -- http://ntrs.nasa.gov/archive/nasa/ca...0040139717.pdf Yes it is. Now what? Well, overall, when anyone says that you are "NOT" cooking yourself when you are welding or even using cell phones or you are near any transmitter (or emitter), THEY are wrong - Technically. Though of course, its self-explanatory that there is usually no non-eye harm because its not nearly severe enough) But, you did ask for an example of microwave energy from a plasma arc (I assume that if a formula to measure its emission was been devised on a college campus back then to measure these amounts, then its "significant", at least in that respect) |
#27
Posted to rec.crafts.metalworking
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Induction brazing from old microwave oven?
On Sat, 25 Oct 2014 09:02:20 -0700 (PDT), wrote:
On Friday, October 24, 2014 9:15:50 PM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 13:33:50 -0700 (PDT), wrote: On Friday, October 24, 2014 11:26:51 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 07:55:45 -0700 (PDT), wrote: On Friday, October 24, 2014 8:15:52 AM UTC-4, Ed Huntress wrote: On Fri, 24 Oct 2014 04:42:29 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Martin Eastburn fired this volley in : That is 1000 times if those are the correct values of 10^11 vs 10^14. That is a wide band difference. It doesn't much matter how wide the difference is. Lacking a tuned tank, any arc (AC or DC or HF modulated) is a "broadband emitter", radiating RF all the way from SLF (audio) frequencies clear up to ultra-short wavelength UV. (and maybe beyond). Some welders have chokes and various tank circuits (generally in the form of low-pass filters) to help prevent emission through the body of the unit, but the welding leads always act as antennae. Of course, any electrical apparatus has "tuning peaks" that tend to absorb or radiate certain frequencies preferentially over others. Manufacturers try to make their units suppress radiation in the ranges where radio communications is done -- with varying degrees of success. It's generally recommended that people with electrical cardiac or neurological assistance devices avoid close proximity to arc welders of any kind. Lloyd Lloyd, the radiation from welding arcs is nowhere near "broadband." Which welding arc? When welding which material, substance or element? Different types of energy are emitted per materials used. Arcs form inside microwave ovens (due to conductivity, etc) Wel If you have evidence of welding arcs producing significant microwave radiation, please let us know. Gee, I'd have never thought you'd get all "college boy" on us, Ed. Here goes: "The microwave emission from a plasma in a magnetic field is calculated theoretically using Kirchhoff's radiation law for cases when characteristic waves do not couple within the plasma. " -- http://journals.aps.org/pr/abstract/...ysRev.122.719\ The paper, "Incoherent Microwave Radiation from a Plasma in a Magnetic Field," is primarily about plasmas in waveguides. But you could derive the output of a welding machine from the equations, and you apparently have, since you've cited the paper as evidence that welding produces a lot of microwave energy. As you put it, "...remember, the act of welding is emitting microwaves. So you are cooking yourself while you are welding." So, you must have worked it out. What did you come up with? Does it agree with the spectral graph that the American Welding Society and others have determined experimentally? If not, why not? Here's that graph, as a reminder. Scroll about halfway down the page: http://www.ehime-iinet.or.jp/ehime_e...bun/ronbun.htm Let us know what they got wrong. "A welding arc is a plasma maintained between oppositely charged electrodes. " -- http://ntrs.nasa.gov/archive/nasa/ca...0040139717.pdf Yes it is. Now what? Well, overall, when anyone says that you are "NOT" cooking yourself when you are welding or even using cell phones or you are near any transmitter (or emitter), THEY are wrong - Technically. No, not even technically. Though of course, its self-explanatory that there is usually no non-eye harm because its not nearly severe enough) You're floundering, mogulah. You said we're being cooked by microwaves from welding. Now you're saying we're not, "of course." Decide which, and then provide some evidence. But, you did ask for an example of microwave energy from a plasma arc (I assume that if a formula to measure its emission was been devised on a college campus back then to measure these amounts, then its "significant", at least in that respect) I didn't ask for any such thing. I'm sure you never read the paper you cited as evidence. I read the first page. The equations are daunting for the general case, and the paper isn't about the general case. It's about plasmas in a waveguide. The general-case eqauations for Kirchoff's law of radiation require, first, a value for the coefficient of absorption for the radiator in question when it's at thermodynamic equilibrium. I have no idea what that value is for a welding arc. Neither do you. So you're blowing all of this out of your butt, or some other orifice. You seem to have a knack for drawing conclusions about things of which you have no understanding at all. -- Ed Huntress |
#28
Posted to rec.crafts.metalworking
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Induction brazing from old microwave oven?
On Saturday, October 25, 2014 12:02:24 PM UTC-4, wrote:
Well, overall, when anyone says that you are "NOT" cooking yourself when you are welding or even using cell phones or you are near any transmitter (or emitter), THEY are wrong - Technically. Though of course, its self-explanatory that there is usually no non-eye harm because its not nearly severe enough) Well I am saying you are not cooking yourself when you are welding. To be cooking yourself , there must be an increase in temperature. And there is no change in the temperature of someone welding. So you are wrong. Dan |
#29
Posted to rec.crafts.metalworking
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Induction brazing from old microwave oven?
Dan wrote:
Well I am saying you are not cooking yourself when you are welding. * You have no idea what you are talking about. To *be cooking yourself , there must be an increase in temperature. Ed himself posted earlier that: "infrared...can heat your skin" and he also posted that "the UV produces burns to the eyes -- retinas and* lenses -- and to the skin." Why don't you read the entire thread first. |
#30
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Induction brazing from old microwave oven?
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#31
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Induction brazing from old microwave oven?
On Saturday, October 25, 2014 5:42:47 PM UTC-4, wrote:
You have no idea what you are talking about. I have a much better idea than you do. To *be cooking yourself , there must be an increase in temperature. Ed himself posted earlier that: "infrared...can heat your skin" and he also posted that "the UV produces burns to the eyes -- retinas and* lenses -- and to the skin." Why don't you read the entire thread first. But you said microwaves from welding were cooking the weldor. The amount of microwave power generated by welding in very low and does not increase the temperature of the weldor. Microwaves are not infrared. Microwaves are not ultraviolet. From Wiki. Microwaves are a form of electromagnetic radiation with wavelengths ranging from as long as one meter to as short as one millimeter, or equivalently, with frequencies between 300 MHz (0.3 GHz) and 300 GHz.[1][2] This broad definition includes both UHF and EHF (millimeter waves), and various sources use different boundaries. In all cases, microwave includes the entire SHF band (3 to 30 GHz, or 10 to 1 cm) at minimum, with RF engineering often restricting the range between 1 and 100 GHz (300 and 3 m Dan AD7PI |
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