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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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3 phases 6 wires
I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to
hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. I suspect those were for a tach or possible a heat sensor. It just has paper labels on the black wires, and they look like they were put on by somebody who tried to figure out the motor in the past. They do not match up with any of the three phase wiring numbers/ letters standards I've been able to find. I want to hook it to a VFD for testing. Since the data plate says it will operate from 6-130 HZ and lists a range of RPM from 96 to 3680 that tells me was probably intended to operate off of VFD in the first place. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? |
#2
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3 phases 6 wires
On Jan 6, 6:59*pm, "Bob La Londe" wrote:
I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan |
#3
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3 phases 6 wires
On Jan 6, 6:37*pm, " wrote:
On Jan 6, 6:59*pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. *I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Thanks Dan. I should have known that. My dad explained.star and delta for.commercial applications when I was a teenager... a long time ago. That's probably it. |
#4
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3 phases 6 wires - Not It
wrote in message
... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? |
#5
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3 phases 6 wires - Not It
On Fri, 6 Jan 2012 19:45:01 -0700, "Bob La Londe"
wrote: wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? It sounds like a 2 speed motor -- 2 sets of windings. 96 RPM @ 6 Hz is a 4 pole winding; 3680 RPM @ 130 Hz is 2 poles. -- Ned Simmons |
#6
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3 phases 6 wires - Not It
"Bob La Londe" wrote in message ... Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. Sounds like there's a good possibility it's been smoked, suggest pull the bells off and take a look... --if it's a tefc you'll know right off the bat due to the stink. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? I wouldn't put anything between the vfd output and the motor except for the cable that connects the two together--no switches no contactors no breakers not even a set of fuses otherwise damage could occur. |
#7
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3 phases 6 wires - Not It
"PrecisionmachinisT" wrote in message news:rvqdnQ3H7vFIK5rSnZ2dnUVZ_v2dnZ2d@scnresearch. com... "Bob La Londe" wrote in message ... Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. Sounds like there's a good possibility it's been smoked, suggest pull the bells off and take a look... --if it's a tefc you'll know right off the bat due to the stink. I am familiar with the smell of cooked. I just smells like machine. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. The OPs suggestion of a 2 speed motor makes sense. Now to determine which is which if that is the case. I could use the higher speeds more than the lower speed. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? I wouldn't put anything between the vfd output and the motor except for the cable that connects the two together--no switches no contactors no breakers not even a set of fuses otherwise damage could occur. That is kinda what I figured. |
#8
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3 phases 6 wires - Not It
"Ned Simmons" wrote in message ... On Fri, 6 Jan 2012 19:45:01 -0700, "Bob La Londe" wrote: wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? It sounds like a 2 speed motor -- 2 sets of windings. 96 RPM @ 6 Hz is a 4 pole winding; 3680 RPM @ 130 Hz is 2 poles. Well, I could use the higher speed range more than the lower. Which set of wires do I hook up? I suppose then I leave the other set dangling with caps on the ends? -- Ned Simmons |
#9
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3 phases 6 wires - MISTAKE
"Ned Simmons" wrote in message ... On Fri, 6 Jan 2012 19:45:01 -0700, "Bob La Londe" wrote: wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? It sounds like a 2 speed motor -- 2 sets of windings. 96 RPM @ 6 Hz is a 4 pole winding; 3680 RPM @ 130 Hz is 2 poles. My mistake. It say 3/130 hz, not 6/130. The Data Plate Reads: Leland Electrosystems Inc Model 6273 Serial TX43042 FR 215 HP 5 HZ 3/130 C Temp rise Cont. NO.71 RPM 96-3680 Class H insulation |
#10
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3 phases 6 wires - DATA PLATE
"Bob La Londe" wrote in message ... I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. I suspect those were for a tach or possible a heat sensor. It just has paper labels on the black wires, and they look like they were put on by somebody who tried to figure out the motor in the past. They do not match up with any of the three phase wiring numbers/ letters standards I've been able to find. I want to hook it to a VFD for testing. Since the data plate says it will operate from 6-130 HZ and lists a range of RPM from 96 to 3680 that tells me was probably intended to operate off of VFD in the first place. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? My mistake. It say 3/130 hz, not 6/130. The Data Plate Reads: Leland Electrosystems Inc Model 6273 Serial TX43042 FR 215 HP 5 HZ 3/130 C Temp rise Cont. NO.71 RPM 96-3680 Class H insulation |
#11
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3 phases 6 wires - Not It
I believe Ned is correct with the 2-speed description.
3-phase motors don't have start windings. It may be worthwhile to determine what the 2 unused wires go to.. they may be a normally closed thermal protection switch/sensor connections (so zero or very low ohms reading), which would be used for cutting the power source when the internal temp exceeds the specific rating of the switch/sensor. Thermal protect connections for a 3-phase motor would typically be wired to the appropriate terminals on the motor drive/VFD. When attempting to trial run a motor with an unknown history, it's often a good idea to plan for other results besides a perfectly normal motor. Some precautions should always be observed, the first one being to make a clean, secure connection (not just an old piece of speaker wire) to the motor case and connect it to a known good earth ground of the utility electrical system/source. If not already, a good time to get familiar with the VFD protection settings is before applying power to it.. that generally means having the correct operating manual, and studying it to become familiarized with all of the protection features, how to enable them and what parameters would be appropriate for a motor of unknown history. -- WB .......... "Bob La Londe" wrote in message ... wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? |
#12
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3 phases 6 wires - MISTAKE
"Bob La Londe" wrote in message ... "Ned Simmons" wrote in message ... On Fri, 6 Jan 2012 19:45:01 -0700, "Bob La Londe" wrote: wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? It sounds like a 2 speed motor -- 2 sets of windings. 96 RPM @ 6 Hz is a 4 pole winding; 3680 RPM @ 130 Hz is 2 poles. My mistake. It say 3/130 hz, not 6/130. The Data Plate Reads: Leland Electrosystems Inc Model 6273 Serial TX43042 FR 215 HP 5 HZ 3/130 C Temp rise Cont. NO.71 RPM 96-3680 Class H insulation It looks like an inverter-rated motor... 96 dvide by 3=32 32 x 130= 4160 and if you then subtract 10% slip you get 3744 which is right there in the ballpark.... Not sure what the other three wires are for--feedback perhaps or could be there for a ventilating fan I suppose. Which leaves the odd pair--could be a per/rev feedback, hall sensor or magntic prox or for a fan or perhaps some kind thermal safety... The odd pair of wires is probably either for a fan or for a thermister |
#13
Posted to rec.crafts.metalworking
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3 phases 6 wires - Not It
"Wild_Bill" wrote in message ... I believe Ned is correct with the 2-speed description. Perhaps, but I did provide erroneous data for his initial conclusion. The data plate says 3/130Hz not 6/130. 3-phase motors don't have start windings. Some of the reading on that subject is a bit confusing in reference to synchronous motors. It may be worthwhile to determine what the 2 unused wires go to.. they may And if Leland was still in business or I had a manual I would find out. I'm not ready to start disassembling the motor as yet. Their connection is not readily apparent with the rear cover off. be a normally closed thermal protection switch/sensor connections (so zero or very low ohms reading), which would be used for cutting the power source when the internal temp exceeds the specific rating of the switch/sensor. Thermal protect connections for a 3-phase motor would typically be wired to the appropriate terminals on the motor drive/VFD. When attempting to trial run a motor with an unknown history, it's often a good idea to plan for other results besides a perfectly normal motor. Yup, and I would like to make sure I am atleast connecting the motor properly before making a trial run. Some precautions should always be observed, the first one being to make a clean, secure connection (not just an old piece of speaker wire) to the motor case and connect it to a known good earth ground of the utility electrical system/source. The first thing I did was wire in an outlet (PROPERLY) and install a new cord and plug on the disconnect I plan to connect the VFD and motor to when ready. The entire assembly IS electrically grounded. If not already, a good time to get familiar with the VFD protection settings is before applying power to it.. that generally means having the correct operating manual, and studying it to become familiarized with all of the protection features, how to enable them and what parameters would be appropriate for a motor of unknown history. I do have the correct original factory manual for the VFD, and I have read it a couple times now. Right now I an trying to make sure I don't damage the VFD when I connect the motor. -- WB ......... "Bob La Londe" wrote in message ... wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? |
#14
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3 phases 6 wires - MISTAKE
"PrecisionmachinisT" wrote in message
... "Bob La Londe" wrote in message ... "Ned Simmons" wrote in message ... On Fri, 6 Jan 2012 19:45:01 -0700, "Bob La Londe" wrote: wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? It sounds like a 2 speed motor -- 2 sets of windings. 96 RPM @ 6 Hz is a 4 pole winding; 3680 RPM @ 130 Hz is 2 poles. My mistake. It say 3/130 hz, not 6/130. The Data Plate Reads: Leland Electrosystems Inc Model 6273 Serial TX43042 FR 215 HP 5 HZ 3/130 C Temp rise Cont. NO.71 RPM 96-3680 Class H insulation It looks like an inverter-rated motor... 96 dvide by 3=32 32 x 130= 4160 and if you then subtract 10% slip you get 3744 which is right there in the ballpark.... Not sure what the other three wires are for--feedback perhaps or could be there for a ventilating fan I suppose. Which leaves the odd pair--could be a per/rev feedback, hall sensor or magntic prox or for a fan or perhaps some kind thermal safety... The odd pair of wires is probably either for a fan or for a thermister So how do I decide which set to hook up? Just do it and see what speeds I get at what frequency? |
#15
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3 phases 6 wires - MISTAKE
"Bob La Londe" wrote in message ... "PrecisionmachinisT" wrote in message ... "Bob La Londe" wrote in message ... "Ned Simmons" wrote in message ... On Fri, 6 Jan 2012 19:45:01 -0700, "Bob La Londe" wrote: wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? It sounds like a 2 speed motor -- 2 sets of windings. 96 RPM @ 6 Hz is a 4 pole winding; 3680 RPM @ 130 Hz is 2 poles. My mistake. It say 3/130 hz, not 6/130. The Data Plate Reads: Leland Electrosystems Inc Model 6273 Serial TX43042 FR 215 HP 5 HZ 3/130 C Temp rise Cont. NO.71 RPM 96-3680 Class H insulation It looks like an inverter-rated motor... 96 dvide by 3=32 32 x 130= 4160 and if you then subtract 10% slip you get 3744 which is right there in the ballpark.... Not sure what the other three wires are for--feedback perhaps or could be there for a ventilating fan I suppose. Which leaves the odd pair--could be a per/rev feedback, hall sensor or magntic prox or for a fan or perhaps some kind thermal safety... The odd pair of wires is probably either for a fan or for a thermister So how do I decide which set to hook up? Just do it and see what speeds I get at what frequency? First you'd need to figure out which set of wires... --sorry but theres way for me to tell without actually looking at it's insides. |
#16
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3 phases 6 wires
On 2012-01-06, Bob La Londe wrote:
I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. I suspect those were for a tach or possible a heat sensor. Likely a heat sensor. Tach wires would probably be differently color coded (assuming a DC tach generator), and would be unlikely on a three phase motor anyway. The motor is going to lock to the frequency (with some slip varying with load). It just has paper labels on the black wires, and they look like they were put on by somebody who tried to figure out the motor in the past. They do not match up with any of the three phase wiring numbers/ letters standards I've been able to find. I want to hook it to a VFD for testing. Since the data plate says it will operate from 6-130 HZ and lists a range of RPM from 96 to 3680 that tells me was probably intended to operate off of VFD in the first place. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? Skip down to the bottom for other information you posted elsewhere and the changes that apply. Well ... you can identify pairs of wires with a given winding using an ohmmeter. With 6 wires, it is unlikely to be anything but three independent windings, which can be connected in either Wye or Delta, depending on the voltage needed. Mark the pairs by something like a piece of different colored tape around each pair, so you can identify the pairs later. Now -- once you have them set up in pairs, put the shaft in your lathe chuck or something else which can rotate it at a constant speed. Then apply say 6 VAC (from a filament transformer) to one winding, and declare one end of that winding as "common". Connect one end of each of the others to your common (creating a Wye connection), turn on the lathe, and apply the 6 VAC. Measure the voltage from common to the 6VAC point, to see what you really have (likely near 6.3 VAC instead of the nominal 6 VAC, but note whatever it is.) Then measure the voltage between the 6.3 VAC point and the free end of the other two windings. If the voltage you get on one of those is less than the 6.3 VAC which you had before, reverse that winding (swap the common end with the free end), and check again. At this point, it should be higher than the 6.3 VAC input with the lathe spinning the motor. Once you have both of these wired to give you more voltage (you could use an oscilloscope to verify the phase of each winding, but the voltage should be enough of a clue, start numbering the wires, taking your first pair (the one which you were feeding power into) and number the part which joins the other two as '1', and the other end as '2'. Then pick another winding and number its joined end as '3', and the free end as '4', and finally the last with the joined end as '5', and the free end as '6'. You can now use it as wired -- if it is intended to be a "Wye" connection. Measure the current in Wye and Delta configurations with no load and pick the lower of the two (not as close to saturation) as the one to use with your 240 VAC from the VFD. If you want Delta, hook '2' to '3', '4' to '5' and '6' to '1'. Note -- I don't know whether this numbering will match what you will find in books, but as long as you use only it and what I have described, you should be able to make things work. Instead of using the lathe to spin the motor, and using low voltages for safety, you could apply say 120 VAC to one winding, and give the shaft a spin with a rope to start it, and measure your voltage relative to 120 VAC -- just be much more careful. It sounds like a very nice motor to have. ++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++++++++++ Hmm ... looking on the web. I find other places where you asked the same question, and on one you say: ================================================== ==================== The wires are in groups of 3. Any 2 in the first group read about 20 ohms. Any 2 in the second group read about 2 ohms. ================================================== ==================== Which suggests that the three which measure 2 ohms are likely the three phase power input windings, and the other three are perhaps feedback to some kind of controller other than the standard VFD. What happens if you connect the first three to the outputs from the VFD. (This is assuming that both sets of wires are the same gauge. If the ones to the 20 Ohm wires are heavier, apply power to those instead, but at 5 HP, I doubt that this will be right. If it as I now believe, just cap each of the 20 Ohm wires to protect them from shorting into anything. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#17
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3 phases 6 wires
"DoN. Nichols" wrote in message
... On 2012-01-06, Bob La Londe wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. I suspect those were for a tach or possible a heat sensor. Likely a heat sensor. Tach wires would probably be differently color coded (assuming a DC tach generator), and would be unlikely on a three phase motor anyway. The motor is going to lock to the frequency (with some slip varying with load). It just has paper labels on the black wires, and they look like they were put on by somebody who tried to figure out the motor in the past. They do not match up with any of the three phase wiring numbers/ letters standards I've been able to find. I want to hook it to a VFD for testing. Since the data plate says it will operate from 6-130 HZ and lists a range of RPM from 96 to 3680 that tells me was probably intended to operate off of VFD in the first place. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? Skip down to the bottom for other information you posted elsewhere and the changes that apply. Well ... you can identify pairs of wires with a given winding using an ohmmeter. With 6 wires, it is unlikely to be anything but three independent windings, which can be connected in either Wye or Delta, depending on the voltage needed. Mark the pairs by something like a piece of different colored tape around each pair, so you can identify the pairs later. Now -- once you have them set up in pairs, put the shaft in your lathe chuck or something else which can rotate it at a constant speed. Then apply say 6 VAC (from a filament transformer) to one winding, and declare one end of that winding as "common". Connect one end of each of the others to your common (creating a Wye connection), turn on the lathe, and apply the 6 VAC. Measure the voltage from common to the 6VAC point, to see what you really have (likely near 6.3 VAC instead of the nominal 6 VAC, but note whatever it is.) Then measure the voltage between the 6.3 VAC point and the free end of the other two windings. If the voltage you get on one of those is less than the 6.3 VAC which you had before, reverse that winding (swap the common end with the free end), and check again. At this point, it should be higher than the 6.3 VAC input with the lathe spinning the motor. Once you have both of these wired to give you more voltage (you could use an oscilloscope to verify the phase of each winding, but the voltage should be enough of a clue, start numbering the wires, taking your first pair (the one which you were feeding power into) and number the part which joins the other two as '1', and the other end as '2'. Then pick another winding and number its joined end as '3', and the free end as '4', and finally the last with the joined end as '5', and the free end as '6'. You can now use it as wired -- if it is intended to be a "Wye" connection. Measure the current in Wye and Delta configurations with no load and pick the lower of the two (not as close to saturation) as the one to use with your 240 VAC from the VFD. If you want Delta, hook '2' to '3', '4' to '5' and '6' to '1'. Note -- I don't know whether this numbering will match what you will find in books, but as long as you use only it and what I have described, you should be able to make things work. Instead of using the lathe to spin the motor, and using low voltages for safety, you could apply say 120 VAC to one winding, and give the shaft a spin with a rope to start it, and measure your voltage relative to 120 VAC -- just be much more careful. It sounds like a very nice motor to have. ++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++++++++++ Hmm ... looking on the web. I find other places where you asked the same question, and on one you say: ================================================== ==================== The wires are in groups of 3. Any 2 in the first group read about 20 ohms. Any 2 in the second group read about 2 ohms. ================================================== ==================== Which suggests that the three which measure 2 ohms are likely the three phase power input windings, and the other three are perhaps feedback to some kind of controller other than the standard VFD. Does it matter which order I hook them up in then? It was my understanding if you just had the three wires all you had to do was hook them up and if the motor ran backwards you just swapped any two wires. (unless the VFD has reversed the motor for you) What happens if you connect the first three to the outputs from the VFD. I have not hooked up the VFD or the motor yet. Still doing my homework. All I did today was setup a 240 V disconnect with a short 10 gauge cord and a locking plug, then installed a receptacle with a matching outlet. That circuit was intended for my future air compressor, but it will work for this for now. Oh, I did also order a frequency meter to hook to the VFD for testing. I couldn't find my old Radio Shack meter with the frequency counter. (This is assuming that both sets of wires are the same gauge. They are the same gauge. If the ones to the 20 Ohm wires are heavier, apply power to those instead, but at 5 HP, I doubt that this will be right. If it as I now believe, just cap each of the 20 Ohm wires to protect them from shorting into anything. What do you think about the thought that it might be a two speed motor? Good Luck, I'll probably use a momentary switch for the start switch on the VFD for testing, and keep a fire extinguisher handy. I need to pick up a 2w 1k POT for frequency control for now too. The VFD will be setup with 0-10 VDC control eventually, but for now its going to be setup for variable resistance control. Thanks Don. Bob La Londe |
#18
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3 phases 6 wires
Good recommendations, as usual DoN. I thought about commenting on low
voltage testing, but left it out considering that Bob was getting good info. Just connecting a low AC voltage to any winding should provide useful/noteworthy results in testing induction motors with multiple windings, since the separate windings share the same ferrous frame/core.. in much the same way of connecting a low AC voltage to a transformer will always cause some detectable output on any good windings around the core. The noted results information may take some further head scratching/pondering, but will lead to reasonable conclusions.. even without spinning the rotor. For unmarked leads, one definitely should use some arbitrary markings to retain any sanity while trying the testing.. paint colors, temporary letters or any markings are better than trying to keep the leads sorted while testing. I'll add that for some DIY types, it may be possible to use a low setting on a variable speed drill to spin motor rotors or armatures (or in generators), and a precise coupler isn't needed.. the coupler can be a piece of automotive heater hose with a plug and a bolt in one end, or similar improvised gizmo. There are a lot of testing procedures for motors, often covered in better motor books which will generally also include descriptions of different types of winding schemes and standardized lead numbering patterns. Other types of 3-phase motors with more than 6 leads are often much more difficult to decipher if there are none of the original wire numbers to be found on the leads. Opening the case may reveal the wire numbers inside, but otherwise most folks would need to have a motor shop sort out the lead numbers. -- WB .......... "DoN. Nichols" wrote in message ... On 2012-01-06, Bob La Londe wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. I suspect those were for a tach or possible a heat sensor. Likely a heat sensor. Tach wires would probably be differently color coded (assuming a DC tach generator), and would be unlikely on a three phase motor anyway. The motor is going to lock to the frequency (with some slip varying with load). It just has paper labels on the black wires, and they look like they were put on by somebody who tried to figure out the motor in the past. They do not match up with any of the three phase wiring numbers/ letters standards I've been able to find. I want to hook it to a VFD for testing. Since the data plate says it will operate from 6-130 HZ and lists a range of RPM from 96 to 3680 that tells me was probably intended to operate off of VFD in the first place. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? Skip down to the bottom for other information you posted elsewhere and the changes that apply. Well ... you can identify pairs of wires with a given winding using an ohmmeter. With 6 wires, it is unlikely to be anything but three independent windings, which can be connected in either Wye or Delta, depending on the voltage needed. Mark the pairs by something like a piece of different colored tape around each pair, so you can identify the pairs later. Now -- once you have them set up in pairs, put the shaft in your lathe chuck or something else which can rotate it at a constant speed. Then apply say 6 VAC (from a filament transformer) to one winding, and declare one end of that winding as "common". Connect one end of each of the others to your common (creating a Wye connection), turn on the lathe, and apply the 6 VAC. Measure the voltage from common to the 6VAC point, to see what you really have (likely near 6.3 VAC instead of the nominal 6 VAC, but note whatever it is.) Then measure the voltage between the 6.3 VAC point and the free end of the other two windings. If the voltage you get on one of those is less than the 6.3 VAC which you had before, reverse that winding (swap the common end with the free end), and check again. At this point, it should be higher than the 6.3 VAC input with the lathe spinning the motor. Once you have both of these wired to give you more voltage (you could use an oscilloscope to verify the phase of each winding, but the voltage should be enough of a clue, start numbering the wires, taking your first pair (the one which you were feeding power into) and number the part which joins the other two as '1', and the other end as '2'. Then pick another winding and number its joined end as '3', and the free end as '4', and finally the last with the joined end as '5', and the free end as '6'. You can now use it as wired -- if it is intended to be a "Wye" connection. Measure the current in Wye and Delta configurations with no load and pick the lower of the two (not as close to saturation) as the one to use with your 240 VAC from the VFD. If you want Delta, hook '2' to '3', '4' to '5' and '6' to '1'. Note -- I don't know whether this numbering will match what you will find in books, but as long as you use only it and what I have described, you should be able to make things work. Instead of using the lathe to spin the motor, and using low voltages for safety, you could apply say 120 VAC to one winding, and give the shaft a spin with a rope to start it, and measure your voltage relative to 120 VAC -- just be much more careful. It sounds like a very nice motor to have. ++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++++++++++ Hmm ... looking on the web. I find other places where you asked the same question, and on one you say: ================================================== ==================== The wires are in groups of 3. Any 2 in the first group read about 20 ohms. Any 2 in the second group read about 2 ohms. ================================================== ==================== Which suggests that the three which measure 2 ohms are likely the three phase power input windings, and the other three are perhaps feedback to some kind of controller other than the standard VFD. What happens if you connect the first three to the outputs from the VFD. (This is assuming that both sets of wires are the same gauge. If the ones to the 20 Ohm wires are heavier, apply power to those instead, but at 5 HP, I doubt that this will be right. If it as I now believe, just cap each of the 20 Ohm wires to protect them from shorting into anything. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#19
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3 phases 6 wires - Not It
As far as checking the two previously unused leads, it depends upon how the
meter being used for the test behaves when checking a zero ohm connection.. many DMM meters may consistently display up to about 7 ohms with the lead tips pressed together. Whatever the meter shows with the tips pressed together is zero then, for that meter.. (assuming the connections are clean and snug at the other ends of the test leads), so if that reading is displayed while checking those 2 leads, then the internal device is most likely a thermal protection switch/sensor. These types of switches are generally the bi-metal/Klixon type and when their specified temperature is reached, they open (infinity ohms) until the internal motor temp cools to a level where the contacts close again. -- WB .......... "Bob La Londe" wrote in message ... "Wild_Bill" wrote in message ... I believe Ned is correct with the 2-speed description. Perhaps, but I did provide erroneous data for his initial conclusion. The data plate says 3/130Hz not 6/130. 3-phase motors don't have start windings. Some of the reading on that subject is a bit confusing in reference to synchronous motors. It may be worthwhile to determine what the 2 unused wires go to.. they may And if Leland was still in business or I had a manual I would find out. I'm not ready to start disassembling the motor as yet. Their connection is not readily apparent with the rear cover off. be a normally closed thermal protection switch/sensor connections (so zero or very low ohms reading), which would be used for cutting the power source when the internal temp exceeds the specific rating of the switch/sensor. Thermal protect connections for a 3-phase motor would typically be wired to the appropriate terminals on the motor drive/VFD. When attempting to trial run a motor with an unknown history, it's often a good idea to plan for other results besides a perfectly normal motor. Yup, and I would like to make sure I am atleast connecting the motor properly before making a trial run. Some precautions should always be observed, the first one being to make a clean, secure connection (not just an old piece of speaker wire) to the motor case and connect it to a known good earth ground of the utility electrical system/source. The first thing I did was wire in an outlet (PROPERLY) and install a new cord and plug on the disconnect I plan to connect the VFD and motor to when ready. The entire assembly IS electrically grounded. If not already, a good time to get familiar with the VFD protection settings is before applying power to it.. that generally means having the correct operating manual, and studying it to become familiarized with all of the protection features, how to enable them and what parameters would be appropriate for a motor of unknown history. I do have the correct original factory manual for the VFD, and I have read it a couple times now. Right now I an trying to make sure I don't damage the VFD when I connect the motor. |
#20
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3 phases 6 wires
"Bob La Londe" wrote in message ... I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Some inverter rated motors have a separate fan motor in them. It could be that you have 3 wires for fan (probably the 20 Ohm set) and 3 wires for the motor (the 2 Ohm set). You can connect the VFD to the 3 low ohm wires and power it up at a low speed, maybe 6hz or so. Also try the drive on the 20 Ohm leads, again try at low speed. The problem with running a VFD rated motor at low speeds, down to 3hz, is that their fan isn't turning fast enough to cool the motor. So you run a power to the fan at rated line speed and power to the motor through the VFD. I would think a motor rated down to 3hz would be equipped with a small cooling fan motor. I guess the easy way to check is to turn the fan and see if the shaft turns. Just a thought. RogerN |
#21
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3 phases 6 wires - MISTAKE
"Bob La Londe" fired this volley in
: So how do I decide which set to hook up? Just do it and see what speeds I get at what frequency? Bob, this is just a guess, but I'm thinking it WON'T be the 20-ohm windings. That's the DCR. With AC (even at low frequencies) the inductance of the windings will usually make them conduct somewhat less current than the DCR would allow with DC applied. With a 20-ohm DCR, the maximum any winding could draw would be 12 amps at 240 volts DC -- Even at inrush... even when stalling. That doesn't sound like any 5HP motor I've used before. Mine had LOW winding resistances. Lloyd |
#22
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3 phases 6 wires - Not It
"Wild_Bill" wrote in message ... As far as checking the two previously unused leads, it depends upon how the meter being used for the test behaves when checking a zero ohm connection.. many DMM meters may consistently display up to about 7 ohms with the lead tips pressed together.... WB A DMM will read low resistances quite accurately if you supply an external current and use the meter to read the voltage drop. I just checked the filament current of a taillight bulb, an old 1034 because it was handy. The Tail filament draws about 0.55A at 12.0V, the Brake one draws 1.7A. Since filament resistance increases with temperature a drop in the voltage caused about half as much change in the current, so you shouldn't have to compensate for the additional drop in the motor winding. If you want good absolute instead of relative measurements, add a $3 HF meter on the 10A range in series. Attach insulated alligator clips to a trailer light socket to use the bulb as a convenient tester. When I travelled on a motorcycle that was all the electrical test equipment I carried and ever needed. It was perfect for setting ignition timing, mostly for other people. jsw |
#23
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3 phases 6 wires - MISTAKE
On Fri, 6 Jan 2012 20:56:10 -0700, "Bob La Londe"
wrote: "Ned Simmons" wrote in message .. . On Fri, 6 Jan 2012 19:45:01 -0700, "Bob La Londe" wrote: wrote in message ... On Jan 6, 6:59 pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? I would use the ohm meter function first to get a better idea of what you have. I suspect you have three windings with both ends of each winding brought out. That would allow you to connect it as either star or delta. Dan Well, a quick check doesn't seem to be the case. Get about 20 ohms between any two of three wires and 2 ohms between any 2 of the other three. A start winding and a run winding? Which one is which? I would guess the lower impedance (higher load) would be the run winding. Will putting a start timer relay on the start winding do anything funny to the VFD when it disconnects if that's the case? It sounds like a 2 speed motor -- 2 sets of windings. 96 RPM @ 6 Hz is a 4 pole winding; 3680 RPM @ 130 Hz is 2 poles. My mistake. It say 3/130 hz, not 6/130. The Data Plate Reads: Leland Electrosystems Inc Model 6273 Serial TX43042 FR 215 HP 5 HZ 3/130 C Temp rise Cont. NO.71 RPM 96-3680 Class H insulation 96 RPM/3 Hz = (approx) 3680/3 In light of that, I'll withdraw my 2 speed motor guess and jump on the motor + fan bandwagon. A less likely possibility is that the second winding is some sort of resolver-like feedback device. -- Ned Simmons |
#24
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3 phases 6 wires - MISTAKE
On Sat, 07 Jan 2012 10:04:04 -0500, Ned Simmons
wrote: On Fri, 6 Jan 2012 20:56:10 -0700, "Bob La Londe" wrote: The Data Plate Reads: Leland Electrosystems Inc Model 6273 Serial TX43042 FR 215 HP 5 HZ 3/130 C Temp rise Cont. NO.71 RPM 96-3680 Class H insulation correction: 96 RPM/3 Hz = (approx) 3680/130 -- Ned Simmons |
#25
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3 phases 6 wires
On Jan 6, 5:59*pm, "Bob La Londe" wrote:
I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. *I suspect those were for a tach or possible a heat sensor. It just has paper labels on the black wires, and they look like they were put on by somebody who tried to figure out the motor in the past. *They do not match up with any of the three phase wiring numbers/ letters standards I've been able to find. *I want to hook it to a VFD for testing. *Since the data plate says it will operate from 6-130 HZ and lists a range of RPM from 96 to 3680 that tells me was probably intended to operate off of VFD in the first place. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? If it's any help, there are some wiring diagrams he http://www.firstelectricmotor.com/motor_connections.htm |
#26
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3 phases 6 wires - THE ANSWER
"Bob La Londe" wrote in message
... I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. I suspect those were for a tach or possible a heat sensor. It just has paper labels on the black wires, and they look like they were put on by somebody who tried to figure out the motor in the past. They do not match up with any of the three phase wiring numbers/ letters standards I've been able to find. I want to hook it to a VFD for testing. Since the data plate says it will operate from 6-130 HZ and lists a range of RPM from 96 to 3680 that tells me was probably intended to operate off of VFD in the first place. Is there any practical way using a meter to determine which wires to pair up to connect to 3 connections on the VFD? Ok... I got it figured out. Mostly... Its got an independent fan motor. Doh! Had I been a bit more observant I would have seen that myself, but a couple guys in this group pointed out the possibility, and commented on the probability because a motor turning only 96 RPM at 3 Hz can't possibly be turning a fan fast enough to cool itself. It was easy enough to check. I spun the fan and held the brake disc on the motor with my other hand. Wheeeeeeee!!! It has six primary leads because there are two motors. I suspect the 2 smallish brown wires are a thermal sensor. Not sure I can test it except maybe... to wire up the motor and not the fan motor. LOL. Life just got easier... if the motor works now. Thanks guys. |
#27
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3 phases 6 wires - THE ANSWER
On Jan 7, 6:12*pm, "Bob La Londe" wrote:
onnect to 3 connections on the VFD? Ok... *I got it figured out. *Mostly... *Its got an independent fan motor. Doh! It has six primary leads because there are two motors. I suspect the 2 smallish brown wires are a thermal sensor. *Not sure I can test it except maybe... *to wire up the motor and not the fan motor. *LOL. Life just got easier... if the motor works now. Thanks guys. Thanks for posting the answer. Dan |
#28
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3 phases 6 wires - MISTAKE
On 2012-01-07, Bob La Londe wrote:
"PrecisionmachinisT" wrote in message ... [ ... ] It looks like an inverter-rated motor... 96 dvide by 3=32 32 x 130= 4160 and if you then subtract 10% slip you get 3744 which is right there in the ballpark.... Not sure what the other three wires are for--feedback perhaps or could be there for a ventilating fan I suppose. Which leaves the odd pair--could be a per/rev feedback, hall sensor or magntic prox or for a fan or perhaps some kind thermal safety... The odd pair of wires is probably either for a fan or for a thermister What is the resistance between the two spare wires? If it is close to zero Ohms, I would suggest that it is an overtemperature sensor. So how do I decide which set to hook up? Just do it and see what speeds I get at what frequency? I like the suggestion that the second set of three leads (the higher resistance set) is a built-in fan, intended to be run by the three phase from before the VFD. Since you don't have straight three phase, you would have to add a capacitor to the 240 single phase to run the fan. As an experiment, I would suggest that you connect the higher resistance leads alone to the VFD, with it set up to produce the normal 60 Hz output, and see if you hear a fan spinning inside the motor. (It might be spinning backwards. I've got no way to tell which direction is forwards, with all six wires black. Is there a vent at each end of the motor, so you could feel air flowing through? If so, see which direction (switch two of the three wires to reverse) feels like it is producing more airflow. But it may be a sealed motor, with the fan just circulating air between the center and heat sink fins at the outside. (You have not put up a photo of the motor (use the dropbox if you don't have a web site), and that might give some clues. But if that gives fan operation sounds (and perhaps airflow out the ends), then the lower resistance leads should be the motor itself. (At 5HP, I would expect low resistance.) So, connect those wires to the output of the VFD and see what the motor shaft does. If both of those work, then comes the trick of finding a reasonable value of run capacitor to keep the fan working. At a guess, try something half-way between the lowest value which gives fan sounds and the highest value. Have you tried contacting the maker? With a motor designed and rated for VFD operation, the company is probably not that old, and is likely to still be around. Let them tell you what it really is. Given the number of places where you appear to have posted this same question, certainly you should contact the maker to ask about what you have. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#29
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3 phases 6 wires
On 2012-01-07, Bob La Londe wrote:
"DoN. Nichols" wrote in message ... On 2012-01-06, Bob La Londe wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. [ ... ] ++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++++++++++ Hmm ... looking on the web. I find other places where you asked the same question, and on one you say: ================================================== ==================== The wires are in groups of 3. Any 2 in the first group read about 20 ohms. Any 2 in the second group read about 2 ohms. ================================================== ==================== Which suggests that the three which measure 2 ohms are likely the three phase power input windings, and the other three are perhaps feedback to some kind of controller other than the standard VFD. Does it matter which order I hook them up in then? It was my understanding if you just had the three wires all you had to do was hook them up and if the motor ran backwards you just swapped any two wires. (unless the VFD has reversed the motor for you) That is exactly how it should behave. You pick an order, note the direction of the spindle (relative to how you want it to turn), and either mark the three leads with the designation of the terminals which they connect to (whatever the VFD maker picked), or interchange two, verify that it now turns the direction you want, and *then* label the wires. :-) What happens if you connect the first three to the outputs from the VFD. I have not hooked up the VFD or the motor yet. Still doing my homework. Based on the other suggestions, I believe that it is likely an internal fan, designed to keep it cool when running at low speeds, where a fan on the motor's rotor and shaft would not turn fast enough to cool things properly. I just got through posting (elsewhere in this thread) a way to test this with your VFD, and some starting suggestions on how to run it from the single phase if it is a fan. Remember -- the fan likely wants three phase at 60 Hz to run properly, and you will have to fake that, since your VFD will be producing much lower frequencies part of the time. Then you try the low resistance set, and expect the motor shaft to turn. All I did today was setup a 240 V disconnect with a short 10 gauge cord and a locking plug, then installed a receptacle with a matching outlet. That circuit was intended for my future air compressor, but it will work for this for now. I agree. The VFD will draw a sharp spike of current when it is first connected -- to charge it's big DC capacitors. Oh, I did also order a frequency meter to hook to the VFD for testing. I couldn't find my old Radio Shack meter with the frequency counter. I would suggest not expecting anything reasonable from the frequency meter. A VFD does not produce clean three phase sine waves, but instead takes the full voltage from the internal capacitors (usually 1.414 times the input voltage, unless it is playing at being a voltage doubler too, like those for operation from 120 VAC.) It then uses the output MOSFETs or IGFETs to switch that on and off to the output. It will start a phase by turning on the full voltage for a tiny amount of time and then back off (to produce the effect of a very low voltage, though it will in reality be quite high. Then it will turn it on again, a bit longer, to pretend to be a voltage a little more along the curve, and keep doing that until it keeps it on almost full time to pretend to be the sine wave at it's peak, and then start getting narrower. It will, once it reaches zero, start switching back on the same way to a negative voltage, and go through the same sequence until the other half cycle is completed. This is for one phase. The next phase goes through the same pattern, a little later in the cycle, and the third does the same again, still a little later, so they three are equally spaced. This high frequency series of high voltage pulses are what the frequency meter will most likely see -- if the voltages don't burn it out immediately. If you want to see the frequency, configure the VFD to display it for you. :-) (This is assuming that both sets of wires are the same gauge. They are the same gauge. Likely fan for the high resistance, and motor for the low. (Pending you getting in contact with the maker and finding out what is *really* there. Someone else suggested that you take it apart to see. Maybe or maybe not. Depends on how difficult it is to take apart. And if the two small gauge wires measure near 0 Ohms, it is likely a thermal switch, and you want to wire it into the VFD in such a way that it says *STOP* when it opens, to keep the magic smoke from getting out of the motor. Put it in series with the Stop button, if that is how you wind up configuring the VFD. If the ones to the 20 Ohm wires are heavier, apply power to those instead, but at 5 HP, I doubt that this will be right. If it as I now believe, just cap each of the 20 Ohm wires to protect them from shorting into anything. What do you think about the thought that it might be a two speed motor? Highly unlikely -- with that wide a range of resistances. Good Luck, I'll probably use a momentary switch for the start switch on the VFD for testing, and keep a fire extinguisher handy. Disconnect first, fire extinguisher *soon* after there is no power. :-) I need to pick up a 2w 1k POT for frequency control for now too. The VFD will be setup with 0-10 VDC control eventually, but for now its going to be setup for variable resistance control. The same 2K pot should work with voltage control too. The VFD should have a 10V output to drive the pot. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#30
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3 phases 6 wires
On 2012-01-07, Wild_Bill wrote:
Good recommendations, as usual DoN. I thought about commenting on low voltage testing, but left it out considering that Bob was getting good info. Thanks! Just connecting a low AC voltage to any winding should provide useful/noteworthy results in testing induction motors with multiple windings, since the separate windings share the same ferrous frame/core.. in much the same way of connecting a low AC voltage to a transformer will always cause some detectable output on any good windings around the core. Yes -- but having the rotor rotating at some semi-reasonable speed will carry induced magnetic poles around with the rotor, so the behavior will be a bit closer to what you would see with a full three phase applied, so it may make identifying things easier. But since there turn out to be two isolated groups of connections (either Delta or Wye -- who cares if all you have is two wires to work with), the suggestion of someone that the higher resistance ones are likely to be a built-in cooling fan makes a *lot* of sense for a motor rated to cover that wide a range of speeds. That fan really wants to be fed its own three phase -- from *before* the VFD, but he does not have that AFIK. The noted results information may take some further head scratching/pondering, but will lead to reasonable conclusions.. even without spinning the rotor. But a little more information when spinning it. For unmarked leads, one definitely should use some arbitrary markings to retain any sanity while trying the testing.. paint colors, temporary letters or any markings are better than trying to keep the leads sorted while testing. Absolutely. Ideally, some short lengths of a copper tubing which will just slip over the wire's insulation, with numbers stamped in, and then glued in place with tar so it *stays* with the wire. :-) For diagnostic work, colored tapes will do -- and a notepad. :-) I'll add that for some DIY types, it may be possible to use a low setting on a variable speed drill to spin motor rotors or armatures (or in generators), and a precise coupler isn't needed.. the coupler can be a piece of automotive heater hose with a plug and a bolt in one end, or similar improvised gizmo. Yes -- but that will likely need someone to hold the drill motor steady. With the lathe (assuming one big enough for the motor), the motor is supported by its bearings and the chuck. And perhaps a couple of boards to keep the foot of the motor from bashing the bed. :-) There are a lot of testing procedures for motors, often covered in better motor books which will generally also include descriptions of different types of winding schemes and standardized lead numbering patterns. Other types of 3-phase motors with more than 6 leads are often much more difficult to decipher if there are none of the original wire numbers to be found on the leads. Opening the case may reveal the wire numbers inside, but otherwise most folks would need to have a motor shop sort out the lead numbers. Opening the case could show a separately powered internal fan, intended to keep the air flowing while the motor is running at 3 RPM. :-) It could also allow the two thin wires to be traced back to something -- I suspect a thermal switch buried in the windings so it knows when the windings are getting hot. But it could be a thermistor. A NC switch would make more sense to switch off the command voltage source at the VFD, and stop the motor when it is showing signs of overheating. It should reset when it cools off, so be sure to wire things so that one set of contacts re-closing won't start the motor in the middle of the night. :-) Enjoy, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#31
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3 phases 6 wires
On 2012-01-07, Denis G. wrote:
On Jan 6, 5:59*pm, "Bob La Londe" wrote: I have a Leland 6273 3 phase 240 V motor I am trying to figure out how to hook up. It has 6 black wires coming out of the motor. It also has 2 much smaller brown wires coming out that were just tied out of the way to the lifting ring. *I suspect those were for a tach or possible a heat sensor. [ ... ] If it's any help, there are some wiring diagrams he http://www.firstelectricmotor.com/motor_connections.htm Maybe so -- but that site does not like me. It shuts down the connection immediately, whether I'm using Opera or FireFox as a browser. :-( I can't run O.E. as a browser -- wrong CPU and OS for that, so if that is what it wants, it will have to do so without me. :-) Maybe just undergoing service/updates, because it is just after midnight locally. But this appears to be a rather weird one as three phase motors go, based on what we have discovered. Enjoy, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#32
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3 phases 6 wires
"DoN. Nichols" wrote in message ... Based on the other suggestions, I believe that it is likely an internal fan, designed to keep it cool when running at low speeds, where a fan on the motor's rotor and shaft would not turn fast enough to cool things properly. Wire a capacitors across the suspect windings in or c2c configuration and spin the fan with a blast of compressed air while checking the leads voltage with a voltmeter to see if voltage is generated. |
#33
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3 phases 6 wires
"PrecisionmachinisT" wrote in message news:6_GdnS8tPcZ3rZTSnZ2dnUVZ_jqdnZ2d@scnresearch. com... "DoN. Nichols" wrote in message ... Based on the other suggestions, I believe that it is likely an internal fan, designed to keep it cool when running at low speeds, where a fan on the motor's rotor and shaft would not turn fast enough to cool things properly. Wire a capacitors across the suspect windings in or c2c configuration and spin the fan with a blast of compressed air while checking the leads voltage with a voltmeter to see if voltage is generated. oops meant to say capacitors in delta or c2c |
#34
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3 phases 6 wires
On 8 Jan 2012 05:04:54 GMT, "DoN. Nichols"
wrote: But a little more information when spinning it. For unmarked leads, one definitely should use some arbitrary markings to retain any sanity while trying the testing.. paint colors, temporary letters or any markings are better than trying to keep the leads sorted while testing. Absolutely. Ideally, some short lengths of a copper tubing which will just slip over the wire's insulation, with numbers stamped in, and then glued in place with tar so it *stays* with the wire. :-) For diagnostic work, colored tapes will do -- and a notepad. :-) http://www.ebay.com/itm/5-Pack-Thoma...-/290603658618 http://www.ebay.com/itm/NEW-PANDUIT-...-/400194202986 I had one of these stolen out of my truck when they cleaned me out some 12 or so years ago http://www.ebay.com/itm/Panduit-Pan-...-/180767845098 I use mostly standard cloth adhesive Medical tape these days..and a fine point felt tip permanant marker. $3 at the drugstore and works fine. The Sports Tape types seem to have better adhesive when covering wire that will get oily over time Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#35
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3 phases 6 wires - Not It
"Wild_Bill" wrote in message
... As far as checking the two previously unused leads, it depends upon how the meter being used for the test behaves when checking a zero ohm connection.. many DMM meters may consistently display up to about 7 ohms with the lead tips pressed together. Wow! I have never had a meter zero that far off. Digital or analog. I've had cheap meters and good meters over the years, and some of the cheap digital ones did not zero, but it was usually in fractions of an ohm. 7 ohms would be a heck of a lot to have to remember to account for all of them time. |
#36
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3 phases 6 wires - THE ANSWER
wrote in message
... On Jan 7, 6:12 pm, "Bob La Londe" wrote: onnect to 3 connections on the VFD? Ok... I got it figured out. Mostly... Its got an independent fan motor. Doh! It has six primary leads because there are two motors. I suspect the 2 smallish brown wires are a thermal sensor. Not sure I can test it except maybe... to wire up the motor and not the fan motor. LOL. Life just got easier... if the motor works now. Thanks guys. Thanks for posting the answer. Dan What annoys me is I pulled the back cover (it was dented) to check the condition of the fan, and it was sitting right there in front of me the whole time. Its just not what I was expecting to see.... so I didn't see it. I looked in the housing afterwards and I could see three wires going to the fan and three going down to the lower windings. GACK! |
#37
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3 phases 6 wires - Not It
"Bob La Londe" wrote in message ... ... Wow! I have never had a meter zero that far off. Digital or analog. I've had cheap meters and good meters over the years, and some of the cheap digital ones did not zero, but it was usually in fractions of an ohm. 7 ohms would be a heck of a lot to have to remember to account for all of them time. I have, and it's always been a poor connection at the alligator clip jacks or in the leads, usually where they flex most. jsw |
#38
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3 phases 6 wires - Not It
On Sun, 8 Jan 2012 12:31:03 -0500, "Jim Wilkins"
wrote: "Bob La Londe" wrote in message ... ... Wow! I have never had a meter zero that far off. Digital or analog. I've had cheap meters and good meters over the years, and some of the cheap digital ones did not zero, but it was usually in fractions of an ohm. 7 ohms would be a heck of a lot to have to remember to account for all of them time. I have, and it's always been a poor connection at the alligator clip jacks or in the leads, usually where they flex most. jsw Ayup. I use a meter often enough in rough conditions that I keep a spare set of leads in the truck. Ebay is a fair place to buy 4-5 sets at a time. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#39
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3 phases 6 wires - THE ANSWER
Consider those as drive three phase and the other three are sense.
Sense is often taken in and the speed is controlled in this feedback mode. Martin On 1/8/2012 11:27 AM, Bob La Londe wrote: wrote in message ... On Jan 7, 6:12 pm, "Bob La Londe" wrote: onnect to 3 connections on the VFD? Ok... I got it figured out. Mostly... Its got an independent fan motor. Doh! It has six primary leads because there are two motors. I suspect the 2 smallish brown wires are a thermal sensor. Not sure I can test it except maybe... to wire up the motor and not the fan motor. LOL. Life just got easier... if the motor works now. Thanks guys. Thanks for posting the answer. Dan What annoys me is I pulled the back cover (it was dented) to check the condition of the fan, and it was sitting right there in front of me the whole time. Its just not what I was expecting to see.... so I didn't see it. I looked in the housing afterwards and I could see three wires going to the fan and three going down to the lower windings. GACK! |
#40
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3 phases 6 wires - THE ANSWER
"Martin Eastburn" wrote in message
... Consider those as drive three phase and the other three are sense. Sense is often taken in and the speed is controlled in this feedback mode. Huh!? Martin On 1/8/2012 11:27 AM, Bob La Londe wrote: wrote in message ... On Jan 7, 6:12 pm, "Bob La Londe" wrote: onnect to 3 connections on the VFD? Ok... I got it figured out. Mostly... Its got an independent fan motor. Doh! It has six primary leads because there are two motors. I suspect the 2 smallish brown wires are a thermal sensor. Not sure I can test it except maybe... to wire up the motor and not the fan motor. LOL. Life just got easier... if the motor works now. Thanks guys. Thanks for posting the answer. Dan What annoys me is I pulled the back cover (it was dented) to check the condition of the fan, and it was sitting right there in front of me the whole time. Its just not what I was expecting to see.... so I didn't see it. I looked in the housing afterwards and I could see three wires going to the fan and three going down to the lower windings. GACK! |
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