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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Posted to rec.crafts.metalworking
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I have a GM 3/4 ton pickup.
I won, in an auction, a "Ramco RM5000" crane. This crane is similar to the Harbor Freight truck crane, but is a lot beefier. It is pictured he http://igor.chudov.com/tmp/Ramco-RM5000-Truck-Crane.jpg (not mine, but an identical model). This is rated for 5k pounds, I am sure for the boom fully retracted. It has a 8,000 lbs jack. I will put in a longer boom too, and a winch. I am aware that extending the boom will decrease capacity proportionally, so a boom that is 4 foot would decrease capacity of the crane to, say, 1,500 lbs or whatever. I have to call the mfr to find out. This is stillw ay better than my HF crane. I have a very large 3/4 inch steel plate, I would say 3x4 feet, that is rusting in my backyard. What I thought of doing, is making a cutout on the plate to fit around a wheel well, and mount it in the back of the truck's bed, and put the crane on top of it. The Ramco crane would sit in the rear right corner of the bed, just like this Harbor Freight crane does now: http://goo.gl/KAN0Y It has to be a large plate, to spread the weight of the crane and the levering action that its base would apply to the bed. This particular plate weighs around 300 lbs and is large enough. My question is, what sort of constraints do I still have. I would hate to overturn my truck, break suspension, etc. I would also think that for heavy lifting, I would need to jack up the right rear wheel too. Any practical opinions? i |
#2
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On May 17, 8:37*pm, Ignoramus31865 ignoramus31...@NOSPAM.
31865.invalid wrote: I have a GM 3/4 ton pickup. ... What I thought of doing, is making a cutout on the plate to fit around a wheel well, and mount it in the back of the truck's bed, and put the crane on top of it. The Ramco crane would sit in the rear right corner of the bed, just like this Harbor Freight crane does now: * *http://goo.gl/KAN0Y It has to be a large plate, to spread the weight of the crane and the levering action that its base would apply to the bed. This particular plate weighs around 300 lbs and is large enough. My question is, what sort of constraints do I still have. I would hate to overturn my truck, break suspension, etc. I would also think that for heavy lifting, I would need to jack up the right rear wheel too. Any practical opinions? i IIRC my Ranger is rated for half a ton in the bed, at which point the rear springs clear the rubber stops by about the height of a clenched fist (field-expedient measurement). 700 Lbs on the crane, boom retracted and swung to the rear, deflects the spring on its side the same amount due to the increased leverage. Once I had that oak log in the bed the springs deflected a lot less. I now consider 700 lbs the max to load with the bed-mounted crane. I could position a heavier load close to the bumper but when the weight pulls the bed down the mast tilts back and the boom wants -very- badly to swing out, more than I want to get hurt trying to stop it. I've broken and replaced those rubber stops after pushing the load capacity a little, perhaps due to one-sided spring overcompression from large rocks in the trail. I made the crane base out of square tubing that bolts through to the frame and then raised the bed level nearly flush with its top with plywood. Unlike a Chevy the Ford's bed bolts down from above: http://media.photobucket.com/image/r...s/HPIM0470.jpg http://www.collectorcarsforsale.com/...0718522101.jpg If you pull the bed off you may be able to install stronger crossbeams under it or on the frame to support the crane, without cutting your net load capacity down to my Ranger's by adding 1/4 ton of steel. I peeked under my friends' Chevy and Dodge trucks and a crane mount looked possible, though not as simple as mine. You could make wooden mockups to get the fit right while the bed is still on and the truck not disabled. I've removed the bed perhaps half a dozen times to fix rust or the fuel pump + level sensor assembly. jsw |
#3
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On Tue, 17 May 2011 19:37:43 -0500, Ignoramus31865
wrote: I have a GM 3/4 ton pickup. I won, in an auction, a "Ramco RM5000" crane. This crane is similar to the Harbor Freight truck crane, but is a lot beefier. It is pictured he http://igor.chudov.com/tmp/Ramco-RM5000-Truck-Crane.jpg (not mine, but an identical model). This is rated for 5k pounds, I am sure for the boom fully retracted. It has a 8,000 lbs jack. I will put in a longer boom too, and a winch. I am aware that extending the boom will decrease capacity proportionally, so a boom that is 4 foot would decrease capacity of the crane to, say, 1,500 lbs or whatever. I have to call the mfr to find out. This is stillw ay better than my HF crane. I have a very large 3/4 inch steel plate, I would say 3x4 feet, that is rusting in my backyard. What I thought of doing, is making a cutout on the plate to fit around a wheel well, and mount it in the back of the truck's bed, and put the crane on top of it. The Ramco crane would sit in the rear right corner of the bed, just like this Harbor Freight crane does now: http://goo.gl/KAN0Y It has to be a large plate, to spread the weight of the crane and the levering action that its base would apply to the bed. This particular plate weighs around 300 lbs and is large enough. That would help you to pop wheelies, Ig. My question is, what sort of constraints do I still have. I would hate to overturn my truck, break suspension, etc. I would also think that Just pay closer attention to the same things you already do: centers of gravity, velocity, trajectory, and such. With a jack and heavy object in the back of the bed, your rear axle becomes a pivot at the right weight. for heavy lifting, I would need to jack up the right rear wheel too. No, maybe brace the frame (or underneath the 3/4" plate) instead? Any practical opinions? Wouldn't most heavy things be large and tend to be put onto the trailer via a winch and ramp? What you really need is to sell that crappy old mil trailer you have and get a dropbed dump trailer. Or for the truck, an extendable bed-mounted ramp with winch at the cab side. Why lift when you can slide? -- It could probably be shown by facts and figures that there is no distinctively native American criminal class except Congress. -- Mark Twain |
#4
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On May 17, 8:37*pm, Ignoramus31865
* *http://goo.gl/KAN0Y Any practical opinions? i You could put the new crane on a trailer. The trailer could have out rigger supports so the new crane could be used to lift very heavy things with no problems with stability. Dan |
#5
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Guys... I am not talking to anyone specifically right now... I sense a
little bit of B/S on this topic. Right now, I have a crane that lifts 500 lbs, mounted on a 1x1 foot plate, with angle iron underneath the bed holding it in [place with thru bolts. While it is slightly shaky, it works just fine. With this Ramco crane, I am going to have a crane that would lift about twice more weight -- 1k lbs -- supported by a 3x4 foot plate. That is 12 times more area than the 1x1 foot plate! Even if it is not evenly distributed across the plate, it is still a hell of a lot more support and weight distribution than a 1x1 foot plate. I think that I will be just fine with it without fabricating any funky adapters and bolting them to the frame. i |
#6
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Ignoramus15557 wrote:
Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. (...) No fabrication you say? Ooooo. I *like*: http://www.westernmule.com/spec_shee...per_Crane.html --Winston |
#7
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On May 18, 8:09*pm, Ignoramus15557 ignoramus15...@NOSPAM.
15557.invalid wrote: Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. i One reason I thought about mounting the new crane on a trailer designed for it, was that it would give you a way to lift things weighing up to 5000 lbs. Mounted on your truck, it will be limited. Plus you would not be hauling around 300 plus lbs all the time. Dan |
#8
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#9
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On May 18, 9:36*pm, Ignoramus15557 ignoramus15...@NOSPAM.
15557.invalid wrote: On 2011-05-19, wrote: On May 18, 8:09?pm, Ignoramus15557 ignoramus15...@NOSPAM. 15557.invalid wrote: Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. One reason I thought about mounting the new crane on a trailer designed for it, was that it would give you a way to lift *things weighing up to 5000 lbs. *Mounted on your truck, it will be limited. Plus you would not be hauling around 300 plus lbs all the time. I do not particularly need a crane on a trailer, but a crane on a truck would be very helpful. If I need to take a trailer someplace, a forklift would probably be there. The trailer sits lower, and I made some steel ramps that fit it, so I can use ramps with the trailer. I do not have truck ramps and it is so high that I am somewhat afraid to use ramps with my truck. With a crane, I can pick up a lot of things whenever I want, I do not need to set myself up for a trailer trip. i I've sometimes wished I had a second mounting location in the center near the front so I could winch bulky rolling loads such as my tractor or log splitter up ramps. My crane base doesn't allow that but yours might. My small crane can be locked in the cab to hinder theft when I'm predictably occupied elsewhere, like at an auction. jsw |
#10
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Jim Wilkins wrote:
(...) I've sometimes wished I had a second mounting location in the center near the front so I could winch bulky rolling loads such as my tractor or log splitter up ramps. My crane base doesn't allow that but yours might. My small crane can be locked in the cab to hinder theft when I'm predictably occupied elsewhere, like at an auction. That's why I'm jazzed about the crane that folds into the truck bumper when not in use: http://www.youtube.com/watch?v=vGR-ka__4WU Cool! --Winston |
#11
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![]() Jim Wilkins wrote: I've sometimes wished I had a second mounting location in the center near the front so I could winch bulky rolling loads such as my tractor or log splitter up ramps. My crane base doesn't allow that but yours might. My small crane can be locked in the cab to hinder theft when I'm predictably occupied elsewhere, like at an auction. I made a frame that uses a pair of J bolts to hold my 12V winch to pull the riding mower into my truck. The 1997 Dakota has a pair of tie downs under plastic plugs near the cab. The frame sits over them, and is bolted in place, then I slide the winch on the mounting studs when I need to use it. I can remove the frame in a couple minutes when i need the full bed area. -- It's easy to think outside the box, when you have a cutting torch. |
#12
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On Wed, 18 May 2011 19:09:01 -0500, Ignoramus15557
wrote: Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. Right now, I have a crane that lifts 500 lbs, mounted on a 1x1 foot plate, with angle iron underneath the bed holding it in [place with thru bolts. While it is slightly shaky, it works just fine. With this Ramco crane, I am going to have a crane that would lift about twice more weight -- 1k lbs -- supported by a 3x4 foot plate. That is 12 times more area than the 1x1 foot plate! Even if it is not evenly distributed across the plate, it is still a hell of a lot more support and weight distribution than a 1x1 foot plate. I think that I will be just fine with it without fabricating any funky adapters and bolting them to the frame. i I don't know the weight of your 5,000 lb. capacity crane or your plate, but assuming that your plate is 3/4" and the crane weighs 500 lbs then you have a maximum weight of components plus load of 5,868 lbs. divided by 1728"2 = ~3.4 psi. I just measured the area of one foot and weighed myself. If I stand on one foot in the back of your pickup I will exert a force of ~5.36 psi. |
#13
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![]() "john B." wrote in message ... On Wed, 18 May 2011 19:09:01 -0500, Ignoramus15557 wrote: Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. Right now, I have a crane that lifts 500 lbs, mounted on a 1x1 foot plate, with angle iron underneath the bed holding it in [place with thru bolts. While it is slightly shaky, it works just fine. With this Ramco crane, I am going to have a crane that would lift about twice more weight -- 1k lbs -- supported by a 3x4 foot plate. That is 12 times more area than the 1x1 foot plate! Even if it is not evenly distributed across the plate, it is still a hell of a lot more support and weight distribution than a 1x1 foot plate. I think that I will be just fine with it without fabricating any funky adapters and bolting them to the frame. i I don't know the weight of your 5,000 lb. capacity crane or your plate, but assuming that your plate is 3/4" and the crane weighs 500 lbs then you have a maximum weight of components plus load of 5,868 lbs. divided by 1728"2 = ~3.4 psi. I just measured the area of one foot and weighed myself. If I stand on one foot in the back of your pickup I will exert a force of ~5.36 psi. I haven't followed this and I may have missed this point, but I would think that the issue here is not transferring the load evenly to the area of the plate, but rather the effect of the lever arm, with the weight loaded some distance from the center of the vertical column. That's what I'm picturing as the "crane," anyway. And if that's the case, then the specific load on the edges of the plate can be many, many times the force of lifting the load. -- Ed Huntress |
#14
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![]() Ed Huntress wrote: "john B." wrote in message ... On Wed, 18 May 2011 19:09:01 -0500, Ignoramus15557 wrote: Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. Right now, I have a crane that lifts 500 lbs, mounted on a 1x1 foot plate, with angle iron underneath the bed holding it in [place with thru bolts. While it is slightly shaky, it works just fine. With this Ramco crane, I am going to have a crane that would lift about twice more weight -- 1k lbs -- supported by a 3x4 foot plate. That is 12 times more area than the 1x1 foot plate! Even if it is not evenly distributed across the plate, it is still a hell of a lot more support and weight distribution than a 1x1 foot plate. I think that I will be just fine with it without fabricating any funky adapters and bolting them to the frame. i I don't know the weight of your 5,000 lb. capacity crane or your plate, but assuming that your plate is 3/4" and the crane weighs 500 lbs then you have a maximum weight of components plus load of 5,868 lbs. divided by 1728"2 = ~3.4 psi. I just measured the area of one foot and weighed myself. If I stand on one foot in the back of your pickup I will exert a force of ~5.36 psi. I haven't followed this and I may have missed this point, but I would think that the issue here is not transferring the load evenly to the area of the plate, but rather the effect of the lever arm, with the weight loaded some distance from the center of the vertical column. That's what I'm picturing as the "crane," anyway. And if that's the case, then the specific load on the edges of the plate can be many, many times the force of lifting the load. -- Ed Huntress I'm sure if he searches truck / service crane manufacturer's sites, he will find plenty of installation guidance that does not include a big plate of steel in the pickup bed. |
#15
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On Thu, 19 May 2011 09:08:16 -0400, "Ed Huntress"
wrote: "john B." wrote in message .. . On Wed, 18 May 2011 19:09:01 -0500, Ignoramus15557 wrote: Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. Right now, I have a crane that lifts 500 lbs, mounted on a 1x1 foot plate, with angle iron underneath the bed holding it in [place with thru bolts. While it is slightly shaky, it works just fine. With this Ramco crane, I am going to have a crane that would lift about twice more weight -- 1k lbs -- supported by a 3x4 foot plate. That is 12 times more area than the 1x1 foot plate! Even if it is not evenly distributed across the plate, it is still a hell of a lot more support and weight distribution than a 1x1 foot plate. I think that I will be just fine with it without fabricating any funky adapters and bolting them to the frame. i I don't know the weight of your 5,000 lb. capacity crane or your plate, but assuming that your plate is 3/4" and the crane weighs 500 lbs then you have a maximum weight of components plus load of 5,868 lbs. divided by 1728"2 = ~3.4 psi. I just measured the area of one foot and weighed myself. If I stand on one foot in the back of your pickup I will exert a force of ~5.36 psi. I haven't followed this and I may have missed this point, but I would think that the issue here is not transferring the load evenly to the area of the plate, but rather the effect of the lever arm, with the weight loaded some distance from the center of the vertical column. That's what I'm picturing as the "crane," anyway. And if that's the case, then the specific load on the edges of the plate can be many, many times the force of lifting the load. There were all kinds of arguments going on. Mash the sheetmetal, etc. But you are correct, the limits to crane operation are usually tipping moments, not actual maximum lifting capacity as that is usually specified with the boom at 89 degrees. |
#16
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![]() "john B." wrote in message ... On Thu, 19 May 2011 09:08:16 -0400, "Ed Huntress" wrote: "john B." wrote in message . .. On Wed, 18 May 2011 19:09:01 -0500, Ignoramus15557 wrote: Guys... I am not talking to anyone specifically right now... I sense a little bit of B/S on this topic. Right now, I have a crane that lifts 500 lbs, mounted on a 1x1 foot plate, with angle iron underneath the bed holding it in [place with thru bolts. While it is slightly shaky, it works just fine. With this Ramco crane, I am going to have a crane that would lift about twice more weight -- 1k lbs -- supported by a 3x4 foot plate. That is 12 times more area than the 1x1 foot plate! Even if it is not evenly distributed across the plate, it is still a hell of a lot more support and weight distribution than a 1x1 foot plate. I think that I will be just fine with it without fabricating any funky adapters and bolting them to the frame. i I don't know the weight of your 5,000 lb. capacity crane or your plate, but assuming that your plate is 3/4" and the crane weighs 500 lbs then you have a maximum weight of components plus load of 5,868 lbs. divided by 1728"2 = ~3.4 psi. I just measured the area of one foot and weighed myself. If I stand on one foot in the back of your pickup I will exert a force of ~5.36 psi. I haven't followed this and I may have missed this point, but I would think that the issue here is not transferring the load evenly to the area of the plate, but rather the effect of the lever arm, with the weight loaded some distance from the center of the vertical column. That's what I'm picturing as the "crane," anyway. And if that's the case, then the specific load on the edges of the plate can be many, many times the force of lifting the load. There were all kinds of arguments going on. Mash the sheetmetal, etc. But you are correct, the limits to crane operation are usually tipping moments, not actual maximum lifting capacity as that is usually specified with the boom at 89 degrees. Yeah, I just saw the photo of it. The load on bolts holding a supporting plate under the bed itself will be reduced considerably by using a larger plate. -- Ed Huntress |
#17
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I had a 1 ton Chev dually I took a 1/4 inch thick wall pipe and welded it to the side of the frame right behind the spring hanger bracket and weld to it to cut a hole in the bed so the pipe was flush with the bottom of the bed so there was nothing sticking up when the hoist was remove. I use it for years picking up various things I think the heaviest thing I lifted was a 8x8 foot steel disk and loaded it on a trailer I had made a 6 foot boom for mine with capped ends.
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