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Default Piloted valve problem

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.
4. When I use the soleniod valve to control the motor, it hisses a lot
and i barely moving the motor (compared to previous test).
5. I took the valve apart and did not find anything obviously wrong:

http://igor.chudov.com/tmp/SpeedValve/


I have a feeling that I simply did not find what was wrong with the
valve.

My first question is, does it look like a standard sub-base valve?
What are the standards? Can it be replaced with something off the
shelf?

My second question, is how would I go about diagnosing why exactly
does this not seem to work right.

i
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dan dan is offline
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Posts: 354
Default Piloted valve problem

What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.

Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.


4. When I use the soleniod valve to control the motor, it hisses a lot
and i barely moving the motor (compared to previous test).
5. I took the valve apart and did not find anything obviously wrong:

http://igor.chudov.com/tmp/SpeedValve/


I have a feeling that I simply did not find what was wrong with the
valve.

My first question is, does it look like a standard sub-base valve?
What are the standards? Can it be replaced with something off the
shelf?


Haven't seen it as I am on dial-up and your pictures are usually quite
large. But have you considered using any 4-way valve? Just have to
plumb it in and wire it up.

My second question, is how would I go about diagnosing why exactly
does this not seem to work right.

i


--

Dan H.
northshore MA.
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Default Piloted valve problem

On 2010-09-07, dan wrote:
What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.

Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.


Duh!!!!!!!!!!!!!!!! I think that you may have hit the nail on the
head! This very possibly is "it"!

Thanks


4. When I use the soleniod valve to control the motor, it hisses a lot
and i barely moving the motor (compared to previous test).
5. I took the valve apart and did not find anything obviously wrong:

http://igor.chudov.com/tmp/SpeedValve/


I have a feeling that I simply did not find what was wrong with the
valve.

My first question is, does it look like a standard sub-base valve?
What are the standards? Can it be replaced with something off the
shelf?


Haven't seen it as I am on dial-up and your pictures are usually quite
large. But have you considered using any 4-way valve? Just have to
plumb it in and wire it up.


Yep, if I fail at this one, I will just get another valve.

My second question, is how would I go about diagnosing why exactly
does this not seem to work right.

i


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Default Piloted valve problem

On Tue, 07 Sep 2010 00:00:53 GMT, (dan) wrote:

What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.

Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.


Ah! Yes indeed! A common enough problem in commercial machine shops.




4. When I use the soleniod valve to control the motor, it hisses a lot
and i barely moving the motor (compared to previous test).
5. I took the valve apart and did not find anything obviously wrong:

http://igor.chudov.com/tmp/SpeedValve/


I have a feeling that I simply did not find what was wrong with the
valve.

My first question is, does it look like a standard sub-base valve?
What are the standards? Can it be replaced with something off the
shelf?


Haven't seen it as I am on dial-up and your pictures are usually quite
large. But have you considered using any 4-way valve? Just have to
plumb it in and wire it up.

My second question, is how would I go about diagnosing why exactly
does this not seem to work right.

i



I am the Sword of my Family
and the Shield of my Nation.
If sent, I will crush everything you have built,
burn everything you love,
and kill every one of you.
(Hebrew quote)
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Default Piloted valve problem

On Mon, 06 Sep 2010 20:01:55 -0500, Ignoramus6489
wrote:

On 2010-09-07, dan wrote:
What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.

Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.


Duh!!!!!!!!!!!!!!!! I think that you may have hit the nail on the
head! This very possibly is "it"!


I didnt think of this, because most machine shops now days use either
screw compressors and dryers, or dryers alone..and you dont have a
dryer, do you?

Pick one up at an auction. Doesnt need to be a big one. One the size of
a bread box will do you just fine. Get a 110vt one.

Gunner


Thanks


4. When I use the soleniod valve to control the motor, it hisses a lot
and i barely moving the motor (compared to previous test).
5. I took the valve apart and did not find anything obviously wrong:

http://igor.chudov.com/tmp/SpeedValve/


I have a feeling that I simply did not find what was wrong with the
valve.

My first question is, does it look like a standard sub-base valve?
What are the standards? Can it be replaced with something off the
shelf?


Haven't seen it as I am on dial-up and your pictures are usually quite
large. But have you considered using any 4-way valve? Just have to
plumb it in and wire it up.


Yep, if I fail at this one, I will just get another valve.

My second question, is how would I go about diagnosing why exactly
does this not seem to work right.

i




I am the Sword of my Family
and the Shield of my Nation.
If sent, I will crush everything you have built,
burn everything you love,
and kill every one of you.
(Hebrew quote)


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Default Piloted valve problem


Gunner Asch wrote:

On Mon, 06 Sep 2010 20:01:55 -0500, Ignoramus6489
wrote:

On 2010-09-07, dan wrote:
What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.
Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.


Duh!!!!!!!!!!!!!!!! I think that you may have hit the nail on the
head! This very possibly is "it"!


I didnt think of this, because most machine shops now days use either
screw compressors and dryers, or dryers alone..and you dont have a
dryer, do you?

Pick one up at an auction. Doesnt need to be a big one. One the size of
a bread box will do you just fine. Get a 110vt one.

Gunner


If they still have it, the Harbor Freight refrigerated air dryer is an
exceptionally good deal.
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Default Piloted valve problem

On 2010-09-07, Pete C. wrote:

Gunner Asch wrote:

On Mon, 06 Sep 2010 20:01:55 -0500, Ignoramus6489
wrote:

On 2010-09-07, dan wrote:
What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.
Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.

Duh!!!!!!!!!!!!!!!! I think that you may have hit the nail on the
head! This very possibly is "it"!


I didnt think of this, because most machine shops now days use either
screw compressors and dryers, or dryers alone..and you dont have a
dryer, do you?

Pick one up at an auction. Doesnt need to be a big one. One the size of
a bread box will do you just fine. Get a 110vt one.

Gunner


If they still have it, the Harbor Freight refrigerated air dryer is an
exceptionally good deal.


I do have an air dryer that I bought for $10. It is rated for 15
CFM. My mill right now is plumbed through it (though sometimes I
forget to turn it on).

i
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Default Piloted valve problem

On Tue, 07 Sep 2010 07:49:02 -0500, "Pete C."
wrote:


Gunner Asch wrote:

On Mon, 06 Sep 2010 20:01:55 -0500, Ignoramus6489
wrote:

On 2010-09-07, dan wrote:
What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.
Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.

Duh!!!!!!!!!!!!!!!! I think that you may have hit the nail on the
head! This very possibly is "it"!


I didnt think of this, because most machine shops now days use either
screw compressors and dryers, or dryers alone..and you dont have a
dryer, do you?

Pick one up at an auction. Doesnt need to be a big one. One the size of
a bread box will do you just fine. Get a 110vt one.

Gunner


If they still have it, the Harbor Freight refrigerated air dryer is an
exceptionally good deal.


HF has a dryer??? Really? No ****? Ill have to check it out!

Thanks!

Gunner


I am the Sword of my Family
and the Shield of my Nation.
If sent, I will crush everything you have built,
burn everything you love,
and kill every one of you.
(Hebrew quote)
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Default Piloted valve problem

On Tue, 07 Sep 2010 07:58:32 -0500, Ignoramus11750
wrote:

On 2010-09-07, Pete C. wrote:

Gunner Asch wrote:

On Mon, 06 Sep 2010 20:01:55 -0500, Ignoramus6489
wrote:

On 2010-09-07, dan wrote:
What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.
Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.

Duh!!!!!!!!!!!!!!!! I think that you may have hit the nail on the
head! This very possibly is "it"!

I didnt think of this, because most machine shops now days use either
screw compressors and dryers, or dryers alone..and you dont have a
dryer, do you?

Pick one up at an auction. Doesnt need to be a big one. One the size of
a bread box will do you just fine. Get a 110vt one.

Gunner


If they still have it, the Harbor Freight refrigerated air dryer is an
exceptionally good deal.


I do have an air dryer that I bought for $10. It is rated for 15
CFM. My mill right now is plumbed through it (though sometimes I
forget to turn it on).

i



It should be on the same circuit as your compressor. Seriously. If the
compressor is hot..the dryer should be running

Gunner


I am the Sword of my Family
and the Shield of my Nation.
If sent, I will crush everything you have built,
burn everything you love,
and kill every one of you.
(Hebrew quote)
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Default Piloted valve problem


Gunner Asch wrote:

On Tue, 07 Sep 2010 07:49:02 -0500, "Pete C."
wrote:


Gunner Asch wrote:

On Mon, 06 Sep 2010 20:01:55 -0500, Ignoramus6489
wrote:

On 2010-09-07, dan wrote:
What's that Lassie? You say that Ignoramus6489 fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue
by Mon, 06 Sep 2010 10:47:52 -0500:

Is there anyone here who has some experience with sub-base mounted
pneumatic valves?

The valve that controls the speed adjustment motor is not working
quite right.

I know the follownig.

1. It is a sub-base mounted valve with 5 ports.
2. It has two soleniods.
3. When air is applied directly to the speed control motor, without
the valve, the motor works great.
Check the exhaust ports. If they have those sintered metal mufflers,
they may be plugged.

Duh!!!!!!!!!!!!!!!! I think that you may have hit the nail on the
head! This very possibly is "it"!

I didnt think of this, because most machine shops now days use either
screw compressors and dryers, or dryers alone..and you dont have a
dryer, do you?

Pick one up at an auction. Doesnt need to be a big one. One the size of
a bread box will do you just fine. Get a 110vt one.

Gunner


If they still have it, the Harbor Freight refrigerated air dryer is an
exceptionally good deal.


HF has a dryer??? Really? No ****? Ill have to check it out!


It is/was item# 40211


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Default Piloted valve problem

On Tue, 07 Sep 2010 13:40:40 -0500, "Pete C."
wrote:

40211



http://www.harborfreight.com/compres...yer-40211.html

Looks pretty good. Big one.

Gunner


I am the Sword of my Family
and the Shield of my Nation.
If sent, I will crush everything you have built,
burn everything you love,
and kill every one of you.
(Hebrew quote)
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Default Piloted valve problem


Gunner Asch wrote:

On Tue, 07 Sep 2010 13:40:40 -0500, "Pete C."
wrote:

40211


http://www.harborfreight.com/compres...yer-40211.html

Looks pretty good. Big one.


Works fine for me and my plasma cutter. On sale and with coupon I
believe it cost me $250.
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Default Piloted valve problem

On Sep 7, 1:25*pm, "Pete C." wrote:
Gunner Asch wrote:

On Tue, 07 Sep 2010 13:40:40 -0500, "Pete C."
wrote:


40211


http://www.harborfreight.com/compres...yer-40211.html


Looks pretty good. Big one.


Works fine for me and my plasma cutter. On sale and with coupon I
believe it cost me $250.


I got one for the air at the plant. Had it for 2+ years. Beware, the
automatic water dump has never worked on ours and we clear it manually
every morning. Except for that, works well. Froze up a few times when
we didn't clear the tank soon enough.

Be sure to plumb it with air bypass capability and pipe unions for
easy removal and repair.

Paul
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