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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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The mill is creeeeepy
.... Because it "creeps".
I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i |
#2
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064
wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#3
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Sat, 10 Jul 2010 00:45:13 -0700, Gunner Asch
wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Gunner There is a tuning method for tuning the amps, but while I can provide the OmniTurn version for AMC....no idea of what does what with your new control. Sounds to me like if the above issues are clear..it needs to be properly tuned. Something is set too high if the above issues are negative. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#4
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Jul 10, 2:45*am, Ignoramus30064 ignoramus30...@NOSPAM.
30064.invalid wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Not having seen your controller, but having designed and fixed an awful lot of electronics, I can imagine bad electrolytic capacitors being at the root of this. Take a look at the electrolytics on the control and power supply boards. if the ends of any of them are even slightly convex or have any discoloration, they MUST be replaced. I've fixed dozens of monitors, power supplies and motherboards by just visually picking out the bad caps. I don't know why your mill would be any different. Could this be the result of a bad ground somewhere causing extra pulses to come out of a position sensor? You should be able to disconnect the input to the servo ampllifier and put a short circuit on it.If it still moves, then the problem has been isolated at least that far. |
#5
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Jul 10, 2:45*am, Ignoramus30064 ignoramus30...@NOSPAM.
30064.invalid wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. i When you say no input, is that with no connection or is that with a short on the input? Dan |
#6
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The mill is creeeeepy
I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Gunner There is a tuning method for tuning the amps, but while I can provide the OmniTurn version for AMC....no idea of what does what with your new control. Sounds to me like if the above issues are clear..it needs to be properly tuned. Something is set too high if the above issues are negative. Gunner No question, just need a little jewelers screwdriver and the instructions from the AMC site or I'm sure the Omniturn is a copy of this. |
#7
Posted to rec.crafts.metalworking
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The mill is creeeeepy
Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Dude, *it doesn't matter*, your CNC control takes care of it. You need to spend some time reviewing servo loops, the drive is little more than a power amplifier, it is the servo loop with the encoder and CNC control that controls the position, not the motor drive. The CNC control's servo loop monitors the encoder and when it shifts a count it will just adjust the signal to the drive to compensate. This is why when the servo loop is running you can grab the motor shaft and try to turn it and the harder you try to turn it the harder it will resist you. This is also why you use encoders with sufficient resolution that a few encoder counts doesn't equate to any appreciable axis movement. |
#8
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On 2010-07-10, Gunner Asch wrote:
On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i |
#9
Posted to rec.crafts.metalworking
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The mill is creeeeepy
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#10
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On 2010-07-10, Karl Townsend wrote:
I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Gunner There is a tuning method for tuning the amps, but while I can provide the OmniTurn version for AMC....no idea of what does what with your new control. Sounds to me like if the above issues are clear..it needs to be properly tuned. Something is set too high if the above issues are negative. Gunner No question, just need a little jewelers screwdriver and the instructions from the AMC site or I'm sure the Omniturn is a copy of this. I tried adjusting one thing so far, which is the test/offset pot, to no avail. i |
#11
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064
wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. I assume you have no controller attached yet? The offset pot can get you very close to zero speed, but without the controller you'll always see a little drift. Remember, the amp has no knowledge of the motor's position at this point. The controller is needed to close the position loop and hold an exact position. There's no problem with the amp. -- Ned Simmons |
#12
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Sat, 10 Jul 2010 09:44:21 -0500, Ignoramus30064
wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i Is the Lego a mechanical switch? I used to put a resistor across the signal input on solid state relays to keep them from switching on for a cycle once in a while. Pete Keillor |
#13
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On 2010-07-10, Pete Keillor wrote:
On Sat, 10 Jul 2010 09:44:21 -0500, Ignoramus30064 wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i Is the Lego a mechanical switch? I used to put a resistor across the signal input on solid state relays to keep them from switching on for a cycle once in a while. Pete Keillor Purely mechanical. i |
#14
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Sat, 10 Jul 2010 09:44:21 -0500, Ignoramus30064
wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i The quick and dirty adjustment for Omniturns that use the AMC amp..is to turn the loop gain up until the servo starts to whine and then back it off 2 turns http://omniturnfactorydirect.com/Omn..._G3_100128.pdf page 172 for the newer Glentek amps. Ill have to hunt around a bit for docs on the old AMC amps. Its in my books..but... http://omniturnfactorydirect.com/Omn..._G4_100611.pdf Check page 176....its close. Looks like they have upgraded the control once again..havent seen this one yet in the field. The software built into the main program has internal assists..so this may not be of much help to you. http://www.omni-turn.com/Pages/Techn...djustment.html Btw...when the servo moves without input from softward or operator..its called a "runaway" in the biz. Might help when doing google search Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#15
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The mill is creeeeepy
Ignoramus30064 wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i Adjust your test / offset to get the minimum creep when the control input is grounded to ensure it is not "floating". The little bit of creep you may have left *may* go away once you adjust the gain when tuning the servo loop, but it isn't important. You can not tune the drive in any meaningful way unless it is operating under control of the servo loop with the encoder and control PC. |
#16
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The mill is creeeeepy
On Sat, 10 Jul 2010 09:44:21 -0500, Ignoramus30064
wrote: I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i Oh..I forgot to include AMCs website/support section http://www.a-m-c.com/content/support...es/analog.html Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#17
Posted to rec.crafts.metalworking
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The mill is creeeeepy
On Sat, 10 Jul 2010 11:00:04 -0400, Ned Simmons wrote:
On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. I assume you have no controller attached yet? The offset pot can get you very close to zero speed, but without the controller you'll always see a little drift. Remember, the amp has no knowledge of the motor's position at this point. The controller is needed to close the position loop and hold an exact position. There's no problem with the amp. He is not hooked to the controller yet? Yes..it will drift Sometimes if you are off in tuning....it will freaking Bolt at high speeds if not hooked to the controller. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#18
Posted to rec.crafts.metalworking
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The mill is creeeeepy
Ned Simmons wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. I assume you have no controller attached yet? The offset pot can get you very close to zero speed, but without the controller you'll always see a little drift. Remember, the amp has no knowledge of the motor's position at this point. The controller is needed to close the position loop and hold an exact position. There's no problem with the amp. Exactly. Iggy need to read up a bit more on servo loops, and understand that the drive is little more than a power amplifier. The fact that the drives have some features for non CNC applications i.e. simple closed loop speed control based on tach feedback is confusing him. Iggy, CNC servo control is not about speed, it is about position. The CNC control manages the speed through it's control of position and how quickly it changes that position. Acceleration and deceleration rates and travel speeds are all controlled by the CNC control, not by the servo drive. This is different from something like a VFD where those parameters are controlled by the VFD. |
#19
Posted to rec.crafts.metalworking
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The mill is creeeeepy
Gunner Asch wrote: On Sat, 10 Jul 2010 09:44:21 -0500, Ignoramus30064 wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i The quick and dirty adjustment for Omniturns that use the AMC amp..is to turn the loop gain up until the servo starts to whine and then back it off 2 turns http://omniturnfactorydirect.com/Omn..._G3_100128.pdf page 172 for the newer Glentek amps. Ill have to hunt around a bit for docs on the old AMC amps. Its in my books..but... http://omniturnfactorydirect.com/Omn..._G4_100611.pdf Check page 176....its close. Looks like they have upgraded the control once again..havent seen this one yet in the field. The software built into the main program has internal assists..so this may not be of much help to you. http://www.omni-turn.com/Pages/Techn...djustment.html Btw...when the servo moves without input from softward or operator..its called a "runaway" in the biz. Might help when doing google search Iggy does not yet have a servo loop operating, therefore he can not tune the loop or the drive at this time. |
#20
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The mill is creeeeepy
On Sat, 10 Jul 2010 10:37:00 -0500, "Pete C."
wrote: Ignoramus30064 wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i Adjust your test / offset to get the minimum creep when the control input is grounded to ensure it is not "floating". The little bit of creep you may have left *may* go away once you adjust the gain when tuning the servo loop, but it isn't important. You can not tune the drive in any meaningful way unless it is operating under control of the servo loop with the encoder and control PC. Indeed. I wasnt aware he was free running the amp, without the control. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#21
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The mill is creeeeepy
On Sat, 10 Jul 2010 10:50:15 -0500, "Pete C."
wrote: Gunner Asch wrote: On Sat, 10 Jul 2010 09:44:21 -0500, Ignoramus30064 wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i The quick and dirty adjustment for Omniturns that use the AMC amp..is to turn the loop gain up until the servo starts to whine and then back it off 2 turns http://omniturnfactorydirect.com/Omn..._G3_100128.pdf page 172 for the newer Glentek amps. Ill have to hunt around a bit for docs on the old AMC amps. Its in my books..but... http://omniturnfactorydirect.com/Omn..._G4_100611.pdf Check page 176....its close. Looks like they have upgraded the control once again..havent seen this one yet in the field. The software built into the main program has internal assists..so this may not be of much help to you. http://www.omni-turn.com/Pages/Techn...djustment.html Btw...when the servo moves without input from softward or operator..its called a "runaway" in the biz. Might help when doing google search Iggy does not yet have a servo loop operating, therefore he can not tune the loop or the drive at this time. True indeed. I wasnt aware he was not "there" yet. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
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The mill is creeeeepy
On Sat, 10 Jul 2010 08:56:48 -0700, Gunner Asch
wrote: On Sat, 10 Jul 2010 10:37:00 -0500, "Pete C." wrote: Ignoramus30064 wrote: On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off i Adjust your test / offset to get the minimum creep when the control input is grounded to ensure it is not "floating". The little bit of creep you may have left *may* go away once you adjust the gain when tuning the servo loop, but it isn't important. You can not tune the drive in any meaningful way unless it is operating under control of the servo loop with the encoder and control PC. Indeed. I wasnt aware he was free running the amp, without the control. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch Oh..Im only familiar with AMC drive models NC-4/NC-5/NC-7 and NC-9 They went to other drives later in production. Ive got a stack of unknown condition drives, AMC, Copely and Glentek sitting out on the shelf..if anyone wants to putter around with SMD circuit boards....G Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#23
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The mill is creeeeepy
In article ,
Ignoramus30064 wrote: On 2010-07-10, Karl Townsend wrote: I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Gunner There is a tuning method for tuning the amps, but while I can provide the OmniTurn version for AMC....no idea of what does what with your new control. Sounds to me like if the above issues are clear..it needs to be properly tuned. Something is set too high if the above issues are negative. Gunner No question, just need a little jewelers screwdriver and the instructions from the AMC site or I'm sure the Omniturn is a copy of this. I tried adjusting one thing so far, which is the test/offset pot, to no avail. "Off" is a slippery concept. It sounds like you have a very slight leakage current somewhere. It could be anything; one never eliminates them all. I would short the input out and see what the creep rate becomes. It won't be zero unless you are under closed-loop control. Nor is 8"/hour all that bad for open loop. Joe Gwinn |
#24
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The mill is creeeeepy
"Ignoramus30064" wrote in message ... ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Normally I have my controller controlling before powering the servo drives. Sounds like your amps are normal but you probably need the control on before the amps and the amps off before turning the control off. Rogern |
#25
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The mill is creeeeepy
this behavior would be typical of a servo system with rate feedback only and
no position feedback "Ignoramus30064" wrote in message ... ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i |
#26
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The mill is creeeeepy
Ignoramus30064 wrote:
... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Creeps are sometimes hard to get rid of. I filter them out but they creep back in. The creeping of your drive is normal. You could fine tune the offset control with the input ref. signal shorted out but I would not bother until you get the whole control set up. A servo system is just like your own body which is a bunch of servo systems. For instance when you drive a car down the road you automatically steer the car in the right direction. You have in fact a closed servo system consisting of your eyes,your brain, your arms, the steering system of the car and the wheels. Your eyes are the position sensor just like an encoder. IF you shut your eyes the loop now become open you could go down the road for a while without getting too far off track (if your wife is in the car and starts screaming that is equivalent to an out of position error which shuts down everything with an e stop) but eventually you would drift or creep off the road either left or right. Closing your eyes is like having only the servo operating without having the control connected. When I was young and foolish I would drive for miles with my eyes shut and have my buddy tell me which way to turn, still a closed loop system but with two peoples brains. John |
#27
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The mill is creeeeepy
On Jul 10, 10:45*am, Ignoramus30064
No connection (switch off). i As other have said, don't sweat it. It sounds as if you have a PID servo loop. P stand for Proportional, I is for Integrating, and D is for Differential. You have a very small error likely caused by a little leakage. The integrating part of the look is integrating the very error small signal and causing the creep. With the servo loop closed, you could see some offset, but I expect it will be too small to measure. Dan |
#28
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The mill is creeeeepy
On 2010-07-10, Ignoramus30064 wrote:
... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. You need the controller to feed correction signals as the encoder indicates the need. This means the "no input signal" situation should not in use exist. What happens when you enable the "motion inhibit" inputs? I may call AMC on Monday to find out. The will probably tell you that until you are connected to the controller, you can't get truly stationary behavior. Good Luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#29
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The mill is creeeeepy
On Sat, 10 Jul 2010 12:15:28 -0500, "RogerN" wrote:
"Ignoramus30064" wrote in message m... ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. i Normally I have my controller controlling before powering the servo drives. Sounds like your amps are normal but you probably need the control on before the amps and the amps off before turning the control off. Rogern Ayup. Gunner One could not be a successful Leftwinger without realizing that, in contrast to the popular conception supported by newspapers and mothers of Leftwingers, a goodly number of Leftwingers are not only narrow-minded and dull, but also just stupid. Gunner Asch |
#30
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The mill is creeeeepy
On 2010-07-10, Ignoramus30064 wrote:
On 2010-07-10, Gunner Asch wrote: On Sat, 10 Jul 2010 01:45:39 -0500, Ignoramus30064 wrote: ... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. [ ... ] Either you have voltage on the input (1-10vt) or you have rate gain/test offset set too high. Test your input on a millivolt scale and see if there is a trickle of power getting to the servo. Sounds like there is. Might want to put in a 100 ohm resistor or something to get it down to nada. If you have a scope..check it for trace AC as well. it should be clean DC coming in...or nothing at all. If you have a leaky diode..you might be getting a trace of AC or flutters. I use a lot of AMCs on OmniTurn cnc lathes..but dont want to compare them with mill uses. Maybe it is a gain issue. I don't think so. The gain (and tach feedback gain) is used to set the max speed for 10V DC input to the amp'd control terminals. And some is used to control overshoot when getting step motion controls. There really is no input: I use a reversing Lego switch to send signal to from a little power supply to the amplifier, and the switch was off The input pins being open (switch off) can allow a bit of leakage in other parts of the amplifier circuit. Try setting the input shorted -- but I suspect that you won't be able to find a truly no creep position of the offset pot even with the input shorted. At least, not one which will remain so through changes in room temperature. It really *needs* the computer monitoring the motion via the encoder, and outputting signals to move back to where it belongs at need. So once you have a complete system, this should not be a problem. And when the computer is turned off -- you want the inhibit to be true, which *should* keep it from moving at all. And of course, normally, when the computer is turned off for any length of time -- the power to the rest of the lathe should be turned off too. Good Luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#31
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The mill is creeeeepy
Ignoramus30064 wrote:
... Because it "creeps". I have only one axis (x) wired right now. When the drive is powered on, but with no input signal, the table imperceptibly slowly creeps. I only noticed it because some tools fell off the table as it moved by perhaps 8 inches in an hour. There is a "test/offset" pot on the board that, if turned properly, shifts input signal and makes the table move. I could easily set it so that the mill does not _visibly_ move. I have not, however, been able to get rid of the slow creep. I may call AMC on Monday to find out. Don't bother, this is normal. It is an analog circuit, there are always slight offsets, and they change over time/temperature. If I cared, I'd have to retune my system when the seasons change, but it is of no consequence. Once the positioning loop is closed by the encoder/PPMC/ EMC2, it will not drift like this. (In EMC2, you can hit F1, but if you don't hit F2 to turn on the positioning loop, you get in this same mode. You can use it to set the velocity offset pot, but don't worry about getting it "just perfect". Jon |
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