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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Motor HP as function of VFD frequency
If I run a motor from a VFD at a higher than 60 Hz frequency, it would
decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? |
#2
Posted to rec.crafts.metalworking
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Motor HP as function of VFD frequency
On Wed, 06 Jan 2010 14:15:20 -0600, Ignoramus5111
wrote: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? There's no loss in power above 60Hz with a volts/Hz VFD set up normally. Below 60Hz power is proportional to RPM, above 60Hz power is constant. In other words, torque is constant below 60Hz, HP is constant above. -- Ned Simmons |
#3
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Motor HP as function of VFD frequency
On 2010-01-06, Ned Simmons wrote:
On Wed, 06 Jan 2010 14:15:20 -0600, Ignoramus5111 wrote: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? There's no loss in power above 60Hz with a volts/Hz VFD set up normally. Below 60Hz power is proportional to RPM, above 60Hz power is constant. In other words, torque is constant below 60Hz, HP is constant above. I thought that there was some loss of power at higher than 60 Hz, but I am very glad to hear otherwise. i |
#4
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Motor HP as function of VFD frequency
"Ignoramus5111" wrote in message ... On 2010-01-06, Ned Simmons wrote: On Wed, 06 Jan 2010 14:15:20 -0600, Ignoramus5111 wrote: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? There's no loss in power above 60Hz with a volts/Hz VFD set up normally. Below 60Hz power is proportional to RPM, above 60Hz power is constant. In other words, torque is constant below 60Hz, HP is constant above. I thought that there was some loss of power at higher than 60 Hz, but I am very glad to hear otherwise. i It might be wise to contact the motor manufacture and verify that the motor design is capable of operating above the rpm name plate rating. You dont want a catastrophic failure of the rotor. Best Regards Tom. |
#5
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Motor HP as function of VFD frequency
On Wed, 06 Jan 2010 14:15:20 -0600, the infamous Ignoramus5111
scrawled the following: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? Holy ****, Ig. Got flak jackets and armored viewing ports? P.S: You're trolling, aren't you? Shameful. -- We rightly care about the environment. But our neurotic obsession with carbon betrays an inability to distinguish between pollution and the stuff of life itself. --Bret Stephens, WSJ 1/5/10 |
#6
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Motor HP as function of VFD frequency
On Jan 6, 5:46*pm, Ned Simmons wrote:
On Wed, 06 Jan 2010 14:15:20 -0600, Ignoramus5111 wrote: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? There's no loss in power above 60Hz with a volts/Hz VFD set up normally. Below 60Hz power is proportional to RPM, above 60Hz power is constant. In other words, torque is constant below 60Hz, HP is constant above. -- Ned Simmons The motor may run hotter at higher frequencies due to more eddy current heating in the iron. |
#7
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Motor HP as function of VFD frequency
On 2010-01-07, Larry Jaques novalidaddress@di wrote:
On Wed, 06 Jan 2010 14:15:20 -0600, the infamous Ignoramus5111 scrawled the following: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? Holy ****, Ig. Got flak jackets and armored viewing ports? P.S: You're trolling, aren't you? Shameful. Do you think that a 1800 RPM motor would self destruct at 3600 RPM? i |
#8
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Motor HP as function of VFD frequency
On Wed, 06 Jan 2010 21:32:47 -0600, Ignoramus5111
wrote: On 2010-01-07, Larry Jaques novalidaddress@di wrote: On Wed, 06 Jan 2010 14:15:20 -0600, the infamous Ignoramus5111 scrawled the following: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? Holy ****, Ig. Got flak jackets and armored viewing ports? P.S: You're trolling, aren't you? Shameful. Do you think that a 1800 RPM motor would self destruct at 3600 RPM? i Probably not, but I'd hate to find out the hard way. Most inverter duty motors have a max rpm listed on the nameplate, which I like to see to know the safe range. I've used plenty with max rpm about 4300. No way I'd run 120 Hz on a 3600 rpm motor, though. You might look on line at the motor manufacturer's web site for max speed data. Also, consider that since the horsepower stays constant above 60 Hz, the torque is dropping proportionally to the speed increase. I was told of the aftermath of a sudden stoppage on a slow speed 2300 V. 100 hp. pump motor in a plant I worked in. Part of the plant lore. Apparently something really big dropped into the impeller. This was on a production scale caustic evaporator circulation pump. The motor (3' in diameter IIRC) tore off its foundation and wrapped the pump shaft into a corkscrew as it rolled across the ground floor of the plant, coming to rest outside in a ditch. Since it would have dumped the whole evaporator of hot caustic, glad I wasn't around to see it. Throwing the armature windings would cause a similar sudden stoppage. Pete Keillor Pete Keillor |
#9
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Motor HP as function of VFD frequency
On Wed, 06 Jan 2010 21:32:47 -0600, Ignoramus5111
wrote: On 2010-01-07, Larry Jaques novalidaddress@di wrote: On Wed, 06 Jan 2010 14:15:20 -0600, the infamous Ignoramus5111 scrawled the following: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? Holy ****, Ig. Got flak jackets and armored viewing ports? P.S: You're trolling, aren't you? Shameful. Do you think that a 1800 RPM motor would self destruct at 3600 RPM? i A failure is possible both mechanically and electrically - Inverter Duty motors have to handle much higher voltage spikes coming from the inverter than they would ever see from mains power, and you can easily flashover and short or ground the windings on an old motor. Or to put it in simpler terms, the Magic Smoke escapes. This is why you do not run a very expensive or irreplaceable old motor on a VFD. Stuff like the purpose built motors that are a part of the machine casting (old Bridgeport vertical mills, some Shapers, etc.) that will cost you a bloody fortune to tear the motor out and get it rebuilt, and FWIH many of the old ones are not inverter rated. You use the VFD on inverter duty rated motors, or on something that uses a cheap and easily replaced motor like 1 HP 56-C mount. You can get a new motor for pennies that are inverter rated if that old one goes kablooey. I know it goes against the r.c.m credo, but Real Men do in fact read the (friendly) manual first. At least a quick once-over. -- Bruce -- |
#10
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Motor HP as function of VFD frequency
On 2010-01-07, Bruce L Bergman wrote:
On Wed, 06 Jan 2010 21:32:47 -0600, Ignoramus5111 wrote: Holy ****, Ig. Got flak jackets and armored viewing ports? P.S: You're trolling, aren't you? Shameful. Do you think that a 1800 RPM motor would self destruct at 3600 RPM? A failure is possible both mechanically and electrically - Inverter Duty motors have to handle much higher voltage spikes coming from the inverter than they would ever see from mains power, and you can easily flashover and short or ground the windings on an old motor. Or to put it in simpler terms, the Magic Smoke escapes. Bruce, windings were not really what my question was about. (though I read your post with great interest). I was interested in whether a motor can run at higher frequency without self destructing. I looked at Baldor.com website (since they have a very easy to access catalog). I selected 3 phase, 230/460, 3 HP, inverter duty motors. I checked out some of them Motor RPM Max RPM IDWNM3611T 1750 6000 IDCSWDM3611T 1760 6000 IDXM7142T 1750 2700 IDXM7542T 1750 2700 IDM3661T 1760 6000 several more 1750 6000 |
#11
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Motor HP as function of VFD frequency
I also called a US Motors distributor in my area (the motor in
question is a US motors motor). He said that a 1750 RPM motor is safe to overspeed to 2750 RPM. i |
#12
Posted to rec.crafts.metalworking
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Motor HP as function of VFD frequency
On Wed, 06 Jan 2010 21:32:47 -0600, the infamous Ignoramus5111
scrawled the following: On 2010-01-07, Larry Jaques novalidaddress@di wrote: On Wed, 06 Jan 2010 14:15:20 -0600, the infamous Ignoramus5111 scrawled the following: If I run a motor from a VFD at a higher than 60 Hz frequency, it would decrease its output power. This is all fine, but I would like to see some graphs as to how much it loses its power if I overspeed it by 2 times (such as running a 1800 RPM motor at 3600 RPM). Does anyone have a such a graph? Holy ****, Ig. Got flak jackets and armored viewing ports? P.S: You're trolling, aren't you? Shameful. Do you think that a 1800 RPM motor would self destruct at 3600 RPM? No, I mentioned flak jackets for no reason. heh heh heh -- We rightly care about the environment. But our neurotic obsession with carbon betrays an inability to distinguish between pollution and the stuff of life itself. --Bret Stephens, WSJ 1/5/10 |
#13
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Motor HP as function of VFD frequency
On Thu, 07 Jan 2010 10:04:48 -0600, Ignoramus30285
wrote: I also called a US Motors distributor in my area (the motor in question is a US motors motor). He said that a 1750 RPM motor is safe to overspeed to 2750 RPM. And last I checked, 3600 is more than 2750. You might be able to get a few percent over, but anything past 3000 is a crap-shoot. They usually set those limits because the test motor started to come apart at 3600 but held long-term at 2750, and they left a cushion in the max speed ratings. -- Bruce -- |
#14
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Motor HP as function of VFD frequency
On Jan 8, 3:30*am, Bruce L. Bergman
wrote: On Thu, 07 Jan 2010 10:04:48 -0600, Ignoramus30285 wrote: I also called a US Motors distributor in my area (the motor in question is a US motors motor). He said that a 1750 RPM motor is safe to overspeed to 2750 RPM. * And last I checked, 3600 is more than 2750. *You might be able to get a few percent over, but anything past 3000 is a crap-shoot. * They usually set those limits because the test motor started to come apart at 3600 but held long-term at 2750, and they left a cushion in the max speed ratings. -- Bruce -- All small ac motors can be operated safely at 3600. Many can are wound on the same frame for either 2 or 4 pole windings. A one HP 56C motor has no physical changes, other than the windings, at either speed. |
#15
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Motor HP as function of VFD frequency
Bruce L. Bergman wrote:
.... They usually set those limits because the test motor started to come apart at 3600 but held long-term at 2750, and they left a cushion in the max speed ratings. I doubt it. 3600 rpm motors are usually max'ed at 5400 & it's unlikely that 1750 motors are much differently constructed. I don't think that I'd run a 1750 at 5400, but I would & do run 1750 at 3600 (on DP with VFD). Bob |
#16
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Motor HP as function of VFD frequency
On Sat, 09 Jan 2010 10:59:21 -0500, Bob Engelhardt
wrote: Bruce L. Bergman wrote: ... They usually set those limits because the test motor started to come apart at 3600 but held long-term at 2750, and they left a cushion in the max speed ratings. I doubt it. 3600 rpm motors are usually max'ed at 5400 & it's unlikely that 1750 motors are much differently constructed. I don't think that I'd run a 1750 at 5400, but I would & do run 1750 at 3600 (on DP with VFD). I agree, Bob. The construction of a squirrel cage rotor lends itself to high speed operation. If you look into high RPM motors most of them are 2-pole induction motors running on high frequency supplies. It's much easier to keep the rotor bars in place in an induction motor than the brittle magnets in a DC or brushless motor. Even small brushless motors top out around 7000 RPM, while 20KRPM induction motors are not difficult to source. This is not to say that a vanilla 1800 RPM motor is safe at 400Hz, but I wouldn't worry about the rotor coming unglued at 3600 RPM. -- Ned Simmons |
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