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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Supplying gas to a small steam boiler
Hello Steamers,
Can anyone suggest a way to supply a small model steam plant with propane to fire it? The 3/16"-dia copper inlet tube for the gas to the boiler has both an on/off valve, and a proportioning valve to control the flow. My question relates to how to best feed the propane from a small Bernzomatic-type cylinder to the tube. Will i need a gas regulator? Can I adapt a Bernzomatic torch head in some way? How have you seen it done? This is for a small model steam plant that includes a horizontal boiler and a 4-cylinder steam engine that i inherited from my Father who made it in the 1970's and I want to get it running again. I have it currently running on compressed air up to 80psi with no problems or leaks, yet. Thanks for any help. PaulS |
#2
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Supplying gas to a small steam boiler
On Mar 9, 2:05*pm, PaulS wrote:
Hello Steamers, Can anyone suggest a way to supply a small model steam plant with propane to fire it? *The 3/16"-dia copper inlet tube for the gas to the boiler has both an on/off valve, and a proportioning valve to control the flow. *My question relates to how to best feed the propane from a small Bernzomatic-type cylinder to the tube. *Will i need a gas regulator? Can I adapt a Bernzomatic torch head in some way? *How have you seen it done? This is for a small model steam plant that includes a horizontal boiler and a 4-cylinder steam engine that i inherited from my Father who made it in the 1970's and I want to get it running again. *I have it currently running on compressed air up to 80psi with no problems or leaks, yet. Thanks for any help. PaulS Check out Live Steam magazine, I'm sure those folks do this all the time. The British magazine Model Engineer also has had propane firing in the past, some of the larger US libraries subscribed and have back issues. Big on live steam locomotives and tractors. One approach I've seen for moving models was to cut down the regular Bernzomatic- style tanks to half-size or less. Burners were more or less home-made affairs, you'd have to see the articles. Stan |
#3
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Supplying gas to a small steam boiler
wrote in message ... On Mar 9, 2:05 pm, PaulS wrote: Hello Steamers, Can anyone suggest a way to supply a small model steam plant with propane to fire it? The 3/16"-dia copper inlet tube for the gas to the boiler has both an on/off valve, and a proportioning valve to control the flow. My question relates to how to best feed the propane from a small Bernzomatic-type cylinder to the tube. Will i need a gas regulator? Can I adapt a Bernzomatic torch head in some way? How have you seen it done? This is for a small model steam plant that includes a horizontal boiler and a 4-cylinder steam engine that i inherited from my Father who made it in the 1970's and I want to get it running again. I have it currently running on compressed air up to 80psi with no problems or leaks, yet. Thanks for any help. PaulS Check out Live Steam magazine, I'm sure those folks do this all the time. The British magazine Model Engineer also has had propane firing in the past, some of the larger US libraries subscribed and have back issues. Big on live steam locomotives and tractors. One approach I've seen for moving models was to cut down the regular Bernzomatic- style tanks to half-size or less. Burners were more or less home-made affairs, you'd have to see the articles. Stan for a regulator, just look around. Lots of scrap barbeques go to the dumps. |
#4
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Supplying gas to a small steam boiler
On Mar 9, 5:14*pm, "Calif Bill" wrote:
wrote in message ... On Mar 9, 2:05 pm, PaulS wrote: Hello Steamers, Can anyone suggest a way to supply a small model steam plant with propane to fire it? The 3/16"-dia copper inlet tube for the gas to the boiler has both an on/off valve, and a proportioning valve to control the flow. My question relates to how to best feed the propane from a small Bernzomatic-type cylinder to the tube. Will i need a gas regulator? Can I adapt a Bernzomatic torch head in some way? How have you seen it done? This is for a small model steam plant that includes a horizontal boiler and a 4-cylinder steam engine that i inherited from my Father who made it in the 1970's and I want to get it running again. I have it currently running on compressed air up to 80psi with no problems or leaks, yet. Thanks for any help. PaulS Check out Live Steam magazine, I'm sure those folks do this all the time. *The British magazine Model Engineer also has had propane firing in the past, some of the larger US libraries subscribed and have back issues. *Big on live steam locomotives and tractors. *One approach I've seen for moving models was to cut down the regular Bernzomatic- style tanks to half-size or less. *Burners were more or less home-made affairs, you'd have to see the articles. Stan for a regulator, just look around. *Lots of scrap barbeques go to the dumps. OK, so this is where I am confused. I need to somehow connect to the propane cylinder's top , like how a torch head screws on it. Then I need to pipe that connection to a gas regulator, say from a gas BBQ, then a simple rubber tube will go from the regulator output to the burner infeed tube. It's the cylinder connection/regulator set-up I can't figure out how to do yet. I have an old Bernzomatic torch head. I suppose I can cut off the torch's top at the brass tube after the screw cap/valve assembly part/ but before the torch metering jet. Now I'll have a cut-off piece of brass pipe that screws on to a cylinder, but it will put out full bottle pressure when I open the valve. Then I suppose I can fit a compression fitting, or even solder a brass pipe connection fitting, to transition that to a pipe thread size that will feed into a gas regulator's input. output side is easy I suppose, just a pipe reducer to a rubber tube that slips onto the burner infeed tube. Every BBQ regulator the same? How many PSI we talking in a typical small torch propane cylinder? Thanks for your input. PaulS |
#5
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Supplying gas to a small steam boiler
Propane camping stoves, e.g., Coleman, use the 14 oz propane cylinders.
The same as torches. These stoves have a regulator built in to the propane "head". And a nipple on the output to attach a hose to. Propane is stored as a liquid. The vapor pressure at room temperature is around 100psi. With a built in regulator, the tank psi would be a non issue. The output pressure is a few inches of water. I.e., insignificant. Bob |
#6
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Supplying gas to a small steam boiler
On Mar 9, 4:33�pm, Bob Engelhardt wrote:
Propane camping stoves, e.g., Coleman, use the 14 oz propane cylinders. � The same as torches. �These stoves have a regulator built in to the propane "head". �And a nipple on the output to attach a hose to. Propane is stored as a liquid. �The vapor pressure at room temperature is around 100psi. �With a built in regulator, the tank psi would be a non issue. �The output pressure is a few inches of water. �I.e., insignificant. Bob If you draw propane from the tank for any length of time it will cool off from evaporation and the pressure will drop down to nil. I would put the tank in a container of warm water. Engineman |
#7
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Supplying gas to a small steam boiler
What's that Lassie? You say that PaulS fell down the old
rec.crafts.metalworking mine and will die if we don't mount a rescue by Mon, 9 Mar 2009 15:02:34 -0700 (PDT): It's the cylinder connection/regulator set-up I can't figure out how to do yet. Some torch heads are a regulator. Others are just a needle valve. One of the torches I have has the regulator, and the burner tube is threaded 1/8npt. I once added some tubing between the head and burner tube to get into a tight spot. Look for a torch head that has the knob on the top of the brass head, not on the side. And if you can open the package and rotate the knob, it will rise up going in the off direction and go down in the on direction. And if you are lucky, it will have a standard thread on the burner tube connection. -- Dan H. |
#8
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Supplying gas to a small steam boiler
On Mon, 9 Mar 2009 13:14:03 -0800, "Calif Bill"
wrote: wrote in message ... On Mar 9, 2:05 pm, PaulS wrote: Hello Steamers, Can anyone suggest a way to supply a small model steam plant with propane to fire it? The 3/16"-dia copper inlet tube for the gas to the boiler has both an on/off valve, and a proportioning valve to control the flow. My question relates to how to best feed the propane from a small Bernzomatic-type cylinder to the tube. Will i need a gas regulator? Can I adapt a Bernzomatic torch head in some way? How have you seen it done? This is for a small model steam plant that includes a horizontal boiler and a 4-cylinder steam engine that i inherited from my Father who made it in the 1970's and I want to get it running again. I have it currently running on compressed air up to 80psi with no problems or leaks, yet. Thanks for any help. PaulS Check out Live Steam magazine, I'm sure those folks do this all the time. The British magazine Model Engineer also has had propane firing in the past, some of the larger US libraries subscribed and have back issues. Big on live steam locomotives and tractors. One approach I've seen for moving models was to cut down the regular Bernzomatic- style tanks to half-size or less. Burners were more or less home-made affairs, you'd have to see the articles. Stan for a regulator, just look around. Lots of scrap barbeques go to the dumps. Think table top BBQ Gerry :-)} London, Canada |
#9
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Supplying gas to a small steam boiler
On 2009-03-09, PaulS wrote:
On Mar 9, 5:14*pm, "Calif Bill" wrote: wrote in message ... On Mar 9, 2:05 pm, PaulS wrote: Hello Steamers, Can anyone suggest a way to supply a small model steam plant with propane to fire it? The 3/16"-dia copper inlet tube for the gas to the boiler has both an on/off valve, and a proportioning valve to control the flow. My question relates to how to best feed the propane from a small Bernzomatic-type cylinder to the tube. Will i need a gas regulator? Can I adapt a Bernzomatic torch head in some way? How have you seen it done? for a regulator, just look around. *Lots of scrap barbeques go to the dumps. OK, so this is where I am confused. I need to somehow connect to the propane cylinder's top , like how a torch head screws on it. Then I need to pipe that connection to a gas regulator, say from a gas BBQ, then a simple rubber tube will go from the regulator output to the burner infeed tube. It's the cylinder connection/regulator set-up I can't figure out how to do yet. I have an old Bernzomatic torch head. I suppose I can cut off the torch's top at the brass tube after the screw cap/valve assembly part/ but before the torch metering jet. Now I'll have a cut-off piece of brass pipe that screws on to a cylinder, but it will put out full bottle pressure when I open the valve. The pressure from a Bernzomatic bottle is quite low, and I, personally, would keep the needle valve and simply unscrew the pipe from the burner or from the head and screw in an adaptor to the hose. The only reason for a regulator would be to keep the flow closer to constant as you run low in the bottle. The needle valve should be all you need for most things. Then I suppose I can fit a compression fitting, or even solder a brass pipe connection fitting, to transition that to a pipe thread size that will feed into a gas regulator's input. Most regulators are going to require too much pressure differential requirement to work well at propane pressures. Have you ever wondered why the gas regulator on the entrance to your house is so large in diameter? That is so it can be sensitive enough to regulate the very low pressures in a natural gas line. output side is easy I suppose, just a pipe reducer to a rubber tube that slips onto the burner infeed tube. Just do that after the needle valve and let the flow be set by the needle valve -- into a burner which is always open. Every BBQ regulator the same? How many PSI we talking in a typical small torch propane cylinder? A quick google search found this -- in the summary without even following the link. ================================================== ==================== VAPORIZATION RATE - 100 lb. Propane Cylinder (Approx) ... Vapor Pressure at 0°F. 28 PSI. Vapor Pressure at 70° F. 122 PSI. Vapor Pressure at 100° F. 190 PSI ... ================================================== ==================== So -- you can see that the pressure is very sensitive to the temperature, and at the boiling point of water it won't go over 190 PSI. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#10
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Supplying gas to a small steam boiler
DoN. Nichols wrote:
On 2009-03-09, PaulS wrote: On Mar 9, 5:14 pm, "Calif Bill" wrote: wrote in message ... On Mar 9, 2:05 pm, PaulS wrote: Hello Steamers, Can anyone suggest a way to supply a small model steam plant with propane to fire it? The 3/16"-dia copper inlet tube for the gas to the boiler has both an on/off valve, and a proportioning valve to control the flow. My question relates to how to best feed the propane from a small Bernzomatic-type cylinder to the tube. Will i need a gas regulator? Can I adapt a Bernzomatic torch head in some way? How have you seen it done? for a regulator, just look around. Lots of scrap barbeques go to the dumps. OK, so this is where I am confused. I need to somehow connect to the propane cylinder's top , like how a torch head screws on it. Then I need to pipe that connection to a gas regulator, say from a gas BBQ, then a simple rubber tube will go from the regulator output to the burner infeed tube. It's the cylinder connection/regulator set-up I can't figure out how to do yet. I have an old Bernzomatic torch head. I suppose I can cut off the torch's top at the brass tube after the screw cap/valve assembly part/ but before the torch metering jet. Now I'll have a cut-off piece of brass pipe that screws on to a cylinder, but it will put out full bottle pressure when I open the valve. The pressure from a Bernzomatic bottle is quite low, and I, personally, would keep the needle valve and simply unscrew the pipe from the burner or from the head and screw in an adaptor to the hose. The only reason for a regulator would be to keep the flow closer to constant as you run low in the bottle. The needle valve should be all you need for most things. Then I suppose I can fit a compression fitting, or even solder a brass pipe connection fitting, to transition that to a pipe thread size that will feed into a gas regulator's input. Most regulators are going to require too much pressure differential requirement to work well at propane pressures. Have you ever wondered why the gas regulator on the entrance to your house is so large in diameter? That is so it can be sensitive enough to regulate the very low pressures in a natural gas line. output side is easy I suppose, just a pipe reducer to a rubber tube that slips onto the burner infeed tube. Just do that after the needle valve and let the flow be set by the needle valve -- into a burner which is always open. Every BBQ regulator the same? How many PSI we talking in a typical small torch propane cylinder? A quick google search found this -- in the summary without even following the link. ================================================== ==================== VAPORIZATION RATE - 100 lb. Propane Cylinder (Approx) ... Vapor Pressure at 0°F. 28 PSI. Vapor Pressure at 70° F. 122 PSI. Vapor Pressure at 100° F. 190 PSI ... ================================================== ==================== So -- you can see that the pressure is very sensitive to the temperature, and at the boiling point of water it won't go over 190 PSI. Enjoy, DoN. IIRC the boiling point of water is 212F or 100C and the figures above are given in F so no where near the boiling point of water.. |
#11
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Supplying gas to a small steam boiler
I have an old bernzomatic torch tip that screws onto the disposable propane
tank (must be 30 years old, at least). I unscrew the tip and remove the metering jet and then push on a section of surgical latex tubing (any kind of hose would probably wor, not even a clamp on the hose). Now I connect to an equally old bunsen burner and control the flame with the torch's needle valve. Works for making wax patterns to cast gold crowns! Charles Friedman DDS Ventura by the Sea |
#12
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Supplying gas to a small steam boiler
Thank you everyone, I've learned a lot!
From the inputs here, and my own research, I now have a simple plan. I will not use a regulator. The brass touch heads are already regulated it seems. The torch head on the old type I've got unscrew at the air holes, so I'll just hook up a rubber tube directly to that somehow. I mic'ed the threads there, they look like a 7/16 - 28 UNEF, or even a 32? Whatever, I'll be able to make some type of connection there, even if it's just a hose clamp. With luck I'll be fireing the old hand-grenade up this weekend. Will report back here if it works or not. Will also take some pics if there is any interest. Thanks again, PaulS |
#13
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Supplying gas to a small steam boiler
On 2009-03-09, Bob Engelhardt wrote:
Propane camping stoves, e.g., Coleman, use the 14 oz propane cylinders. The same as torches. These stoves have a regulator built in to the propane "head". And a nipple on the output to attach a hose to. The camping stove which I have only has the needle valve in the "head" -- no real regulator. But yes, a camping stove would be a good source for the head. Propane is stored as a liquid. The vapor pressure at room temperature is around 100psi. With a built in regulator, the tank psi would be a non issue. The output pressure is a few inches of water. I.e., insignificant. Just as in natural gas feed inside the home. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#14
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Supplying gas to a small steam boiler
On 2009-03-10, PaulS wrote:
Thank you everyone, I've learned a lot! From the inputs here, and my own research, I now have a simple plan. I will not use a regulator. The brass touch heads are already regulated it seems. The torch head on the old type I've got unscrew at the air holes, so I'll just hook up a rubber tube directly to that somehow. I mic'ed the threads there, they look like a 7/16 - 28 UNEF, or even a 32? Whatever, I'll be able to make some type of connection there, even if it's just a hose clamp. With luck I'll be fireing the old hand-grenade up this weekend. Will report back here if it works or not. Will also take some pics if there is any interest. Speaking of a "hand grenade" -- have you hydro tested the boiler to make sure that it can handle the pressure after all those years of sitting unused? A hydro test involves filling it *totally* with water, no trapped air, sealing it, and pumping in just a bit more water while watching the pressure gauge. Take it up to 1.5 times the working pressure (determined by the safety relief valve prior to locking it down or replacing with a plug), and looking for any leaks anywhere. If there is a failure in the boiler tank under these conditions, it may be a split seam or a squirt of water. If filled with steam, or filled with compressed air to the same pressure, you *do* have a hand grenade which could do significant damage. Good Luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#15
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Supplying gas to a small steam boiler
On 2009-03-10, David Billington wrote:
DoN. Nichols wrote: [ ... ] A quick google search found this -- in the summary without even following the link. ================================================== ==================== VAPORIZATION RATE - 100 lb. Propane Cylinder (Approx) ... Vapor Pressure at 0°F. 28 PSI. Vapor Pressure at 70° F. 122 PSI. Vapor Pressure at 100° F. 190 PSI ... ================================================== ==================== So -- you can see that the pressure is very sensitive to the temperature, and at the boiling point of water it won't go over 190 PSI. [ ... ] IIRC the boiling point of water is 212F or 100C and the figures above are given in F so no where near the boiling point of water.. You're right. I was confused by the way the degrees symbol was printing, seeing it as 100\260F in the editor, and interpreting it as something like 100C/260F (and assuming that there was a mistake in the conversion. The degrees symbol show up properly in the web page, and in my newsreader, but not in the editor -- another of those extended ASCII characters which don't show the same on all systems. Thanks, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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