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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Emco Compact 5 lathe / mill
On 2008-10-03, Vernon wrote:
On Oct 2, 10:32*pm, "DoN. Nichols" wrote: [ ... all snipped ... ] Well, back on topic. I got home with the lathe / mill today. I'm delighted to report that it was sitting on a little rubbermaid 5 drawer tool box that contained a treasure trove of goodies. This is for the lathe? Can you post some photos of it -- to the dropbox http://www.metalworking.com if you don't have your own web page available. I can't receive photos as attachments -- thanks to a size limit which keeps viruses out of some small mailing lists which I run. We haven't inventoried everything yet but there's a lot of stuff. The lady who was assigned to escort me was the very same person who used the lathe before the plant closure. It was like she was giving up her baby to an orphanage. Plant closures are so gut wrenching. Indeed so. Were you able to convince her that it was going to a good home? While I was gone the VFD came for the KBC mill. So the family machine shop seems to be coming together quickly. I'm reviewing the technical instructions on the inverter. There is mention of some additional components such as a "reactor" in case the input power is out of balance by more than 3% plus a radio noise suppressor. The latter probably isn't needed. That depends. If you have AM radios in the house, or TVs still receiving over-the-air signals, the (RF) noise could be a problem. But the "3% balance" problem only applies when you are driving it from three phase. Out-of-balance puts most of the current though two sets of diodes in the three phase bridge which could cause overheating at full output. You are derating it somewhat to use from single phase, so no problem there. You are only connecting to the two 240 lines, not to the neutral (though you should have the safety ground connected). But I think the "reactor" may apply to us. Since we're in a rural location power is pretty dicey. In fact, recently, one leg of the 220v supply died completely. I don't know what that would do to an inverter. But at $350 a pop I don't wanna find out. Even with my poor math one leg is a tad over 3% if I'm not mistaken. It would be interpreted as "input voltage too low", and it would just switch itself off. I dug out my 1941 Machinist's Handbook this evening. My goodness -- that is as old as I am. I was "published" the same year. :-) I hope we can find somebody to teach us the proper care and feeding of the lathe before January. That's when the next junior college manual lathe operator's course meets. There is a set of training manuals for the machine in a yellow three-ring binder labeled "Basis" IIRC. It is oriented towards the early instruction set, but the later instructions are covered in an appendix. Best of luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#42
Posted to rec.crafts.metalworking
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Emco Compact 5 lathe / mill
On Oct 3, 5:28*pm, "DoN. Nichols" wrote:
On 2008-10-03, Vernon wrote: On Oct 2, 10:32*pm, "DoN. Nichols" wrote: * * * * [ ... all snipped ... ] Well, back on topic. *I got home with the lathe / mill today. *I'm delighted to report that it was sitting on a little rubbermaid 5 drawer tool box that contained a treasure trove of goodies. * * * * This is for the lathe? *Can you post some photos of it -- to the dropbox http://www.metalworking.com if you don't have your own web page available. *I can't receive photos as attachments -- thanks to a size limit which keeps viruses out of some small mailing lists which I run. * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *We haven't inventoried everything yet but there's a lot of stuff. *The lady who was assigned to escort me was the very same person who used the lathe before the plant closure. *It was like she was giving up her baby to an orphanage. *Plant closures are so gut wrenching. * * * * Indeed so. *Were you able to convince her that it was going to a good home? While I was gone the VFD came for the KBC mill. *So the family machine shop seems to be coming together quickly. *I'm reviewing the technical instructions on the inverter. *There is mention of some additional components such as a "reactor" in case the input power is out of balance by more than 3% plus a radio noise suppressor. *The latter probably isn't needed. * * * * That depends. *If you have AM radios in the house, or TVs still receiving over-the-air signals, the (RF) noise could be a problem. * * * * But the "3% balance" problem only applies when you are driving it from three phase. *Out-of-balance puts most of the current though two sets of diodes in the three phase bridge which could cause overheating at full output. *You are derating it somewhat to use from single phase, so no problem there. * * * * You are only connecting to the two 240 lines, not to the neutral (though you should have the safety ground connected). * * * * * * * * * * * * But I think the "reactor" may apply to us. Since we're in a rural location power is pretty dicey. *In fact, recently, one leg of the 220v supply died completely. *I don't know what that would do to an inverter. *But at $350 a pop I don't wanna find out. *Even with my poor math one leg is a tad over 3% if I'm not mistaken. * * * * It would be interpreted as "input voltage too low", and it would just switch itself off. I dug out my 1941 Machinist's Handbook this evening. * * * * My goodness -- that is as old as I am. I was "published" the same year. :-) * * * * * * * * * * * * * * * * * * * * * * * * * * * I hope we can find somebody to teach us the proper care and feeding of the lathe before January. *That's when the next junior college manual lathe operator's course meets. * * * * There is a set of training manuals for the machine in a yellow three-ring binder labeled "Basis" IIRC. *It is oriented towards the early instruction set, but the later instructions are covered in an appendix. * * * * Best of luck, * * * * * * * * DoN. -- *Email: * * | Voice (all times): (703) 938-4564 * * * * (too) near Washington D.C. |http://www.d-and-d.com/dnichols/DoN.html * * * * * *--- Black Holes are where God is dividing by zero --- Don, Thanks for those very on-point clarifications. I hadn't thought about posting pictures to the drop box. That's a great idea. We will try to take some pictures tonight. Regards, Vernon |
#43
Posted to rec.crafts.metalworking
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Emco Compact 5 lathe / mill
Vernon wrote:
I hope we can find somebody to teach us the proper care and feeding of the lathe before January. That's when the next junior college manual lathe operator's course meets. Vernon, I have most of the documentation for that lathe in PDF format. Email me offline and I'll send you all I have. . |
#44
Posted to rec.crafts.metalworking
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Emco Compact 5 lathe / mill
On Thursday, September 25, 2008 at 9:37:41 AM UTC-7, Rex wrote:
Vernon wrote: While I am fascinated by machining I have neither skill nor experience as a machinist. Therefore, I will appreciate your help. I am considering buying an Emco Compact 5 lathe with mill as a gift for my son. I don't know what generation the machine is. However, this is not a CNC capable machine. Will we regret not finding a machine that has the CNC capability? Or is this the appropriate place to start. My son is studying chemistry and has an inventor's genius. I recently bought the CNC version of this machine. Same lathe, except it has the steppers in place of handwheels. The milling attachment is the same, no CNC milling control. This is a very fine precision lathe. It works best for brass, aluminum, and plastic. It can be used for steel, but don't push it. The milling setup is pretty light duty. Mine does not have a fine feed, but yours may. If it was all I had for milling, I'd sell it ($500 on ebay) and buy a Chinese minimill. One good alternative I saw was divorcing the mill column from the lathe and attaching it to it's own X-Y table. But yes, if you can buy it right, it's a great starter lathe for a kid of any age. Be sure it comes with all the tooling, because each piece is expensive. Typical factory tooling usually included: 3-jaw chuck collet chuck for lathe ER25 collet set Indexer tool-post, preferably quick-change (2 styles) Milling table (slotted plated about 5"x6") Milling clamps Milling vise I can send you pics of most of those if you need them. do you know of an xy table conpatible with the emco unimat compact milling attachment? the original is hard to find and very expensive too |
#45
Posted to rec.crafts.metalworking
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Emco Compact 5 lathe / mill
On Sunday, September 28, 2008 at 7:38:37 PM UTC-7, Vernon wrote:
On Sep 28, 8:11Â*pm, "DoN. Nichols" wrote: On 2008-09-28, Vernon wrote: On Sep 26, 11:46Â*am, "Wild_Bill" wrote: Â* Â* Â* Â* [ ... ] By way of follow-up to everybody. Â*I was the successful bidder for the Emco Compact 5 lathe / mill. Â*However, bidding was stiff and I was the only guy too dumb and hard headed to give up. Â*I don't even know if it's complete with all the standard essential accessories. Â*I will travel to pick it up early next week and will report back. Â* Â* Â* Â* If this was eBay -- now that it is won, could you post the URL (or preferably auction number) for the auction so we can take a look at it? Â*I could at least tell you something of what might be missing -- or what you might want to look for. Â*My experience is more with the CNC version, but I've learned about a lot of the accessories in picking up more things for my CNC lathe. Â* Â* Â* Â* Not as sure of the Mill adaptor -- though I have one of the mill heads on a separate X-Y base to make it a standalone mill. Â*(The column mounting bracket has the wrong screw pattern to fit the holes on the back of the lathe bed, so I have never used it under CNC control. Â* Â* Â* Â* Best of luck, Â* Â* Â* Â* Â* Â* Â* Â* DoN. -- Â*Email: Â* Â* | Voice (all times): (703) 938-4564 Â* Â* Â* Â* (too) near Washington D.C. |http://www.d-and-d.com/dnichols/DoN.html Â* Â* Â* Â* Â* Â*--- Black Holes are where God is dividing by zero --- Don, I'd be both honored and grateful for you to take a peek. Here are both auctions: One for the lathe / mill and the other for the KBC bench mill. I now have the bench mill. Hope to fetch the lathe within the next day or two. Vernon http://www.dovebid.com/assets/displa...ItemID=wtb1887 http://www.dovebid.com/assets/displa...temID=mmt42149 hello sir, do you know a compatible xy table for the emco 5 milling attachment? |
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