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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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How to clean coolant reservoir ??
Hi
I upgraded to Rong Fu 7x12 band saw - what a pleasure compared to a 4x6 !! - I just played with the adjustable hydraulic cylinder last night - wife thought it strange !!! The saw has been standing for a long time and the coolant tank is lined with a sticky,greasy brown muck - any tricks to clean it out easily the hole the pump fits into is quite small. thanks Tim |
#2
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ??
"TMN" wrote in message ... Hi I upgraded to Rong Fu 7x12 band saw - what a pleasure compared to a 4x6 !! - I just played with the adjustable hydraulic cylinder last night - wife thought it strange !!! The saw has been standing for a long time and the coolant tank is lined with a sticky,greasy brown muck - any tricks to clean it out easily the hole the pump fits into is quite small. thanks Tim As a suggestion, you might contact a local machine tool and supply dealership.. They often offer chemical coolants, along with a chemical sump cleaner. The solution is added to clean water (hot works faster) in the sump, and circulated until the crud has been well dissolved. That will solve the riddle nicely. If it's quite badly encrusted, you may have to repeat the application. Should you discover the sump has previously contained oil----you may be able to dissolve the mess with Stoddard solvent, or common mineral spirits. Do clean the sump until all crud has been removed, which will help prevent a stinking sump in the future. You might also prepare an aeration device once you have installed new coolant. A small air compressor and stone such as might be found in a fish aquarium would serve adequately. It takes very little. Keeping the coolant aerated will help prevent sump bacteria and prolong its useful life. Keeping tramp oils out is also very helpful. Luck! Harold |
#3
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ??
On Nov 23, 11:37 am, "Harold and Susan Vordos" wrote:
"TMN" wrote in message ... Hi I upgraded to Rong Fu 7x12 band saw - what a pleasure compared to a 4x6 !! - I just played with the adjustable hydraulic cylinder last night - wife thought it strange !!! The saw has been standing for a long time and the coolant tank is lined with a sticky,greasy brown muck - any tricks to clean it out easily the hole the pump fits into is quite small. thanks Tim As a suggestion, you might contact a local machine tool and supply dealership.. They often offer chemical coolants, along with a chemical sump cleaner. The solution is added to clean water (hot works faster) in the sump, and circulated until the crud has been well dissolved. That will solve the riddle nicely. If it's quite badly encrusted, you may have to repeat the application. Should you discover the sump has previously contained oil----you may be able to dissolve the mess with Stoddard solvent, or common mineral spirits. Do clean the sump until all crud has been removed, which will help prevent a stinking sump in the future. You might also prepare an aeration device once you have installed new coolant. A small air compressor and stone such as might be found in a fish aquarium would serve adequately. It takes very little. Keeping the coolant aerated will help prevent sump bacteria and prolong its useful life. Keeping tramp oils out is also very helpful. Luck! Harold thank you Harold - I new I would get a suggestion here ! There is quite a lining of oil in the tank - maybe from the anti rust grease that was on the vice bed from new ?? This was a good find, it is a couple of years old but has seen very very little work. In buying second hand machines I think surface rust can be your friend !!! I was busy with a hydraulic cylinder and completed a suds pump for the 4x6 but this 7x12 is in a different league! (at least for me) thanks Tim South Africa |
#4
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ??
Tim,
This was a good find, it is a couple of years old but has seen very very little work. In buying second hand machines I think surface rust can be your friend !!! How so? My thoughts on _minor_ oil leaks in engines have changed. My car has long had problems with seeping leaks. I never saw it as an advantage until I bought my used pickup. The rust on the truck's engine is arguably worse than the rust-preventing layer of gunk on my car's engine. BTW, any time clear oil hits the ground, I start looking for the source. Bill |
#5
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Was: How to clean coolant reservoir ?? Now coolant choices
Slightly off the topic, but I put a home made coolant system on my old
surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ TMN wrote: Hi I upgraded to Rong Fu 7x12 band saw - what a pleasure compared to a 4x6 !! - I just played with the adjustable hydraulic cylinder last night - wife thought it strange !!! The saw has been standing for a long time and the coolant tank is lined with a sticky,greasy brown muck - any tricks to clean it out easily the hole the pump fits into is quite small. thanks Tim |
#6
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"spaco" wrote in message .. . Slightly off the topic, but I put a home made coolant system on my old surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ Pete, Can you provide more information on the hi-tech coolant you mentioned? Stinky coolant has been a problem with machining as long as I've been in the shop----and no doubt long before. If your material is safe for use, it's a bargain in the scheme of things. The only chemical additive I ever saw that was useful was a powder substance that was added to water. it remained clear after addition, and served to prevent rust and didn't allow any bacterial growth. I do not recall the name at this point, but it was known to cause kidney problems. It's likely no coincidence that the owner of the surface grinder I used on occasion through the years, had a kidney transplant, and had been on dialysis prior. I should mention that he also has diabetes. Harold |
#7
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
Harold and Susan Vordos wrote:
Can you provide more information on the hi-tech coolant you mentioned? I had CIMCool and kept it for at least 5 years without getting rancid. Nick -- The lowcost-DRO: http://www.yadro.de |
#8
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ??
On Nov 23, 4:33 pm, Bill Schwab wrote:
Tim, In buying second hand machines I think surface rust can be your friend !!! How so? Bill Bill, I live in Port Elizabeth, South Africa - a kind of mini Detroit - VWs,Opel,GM etc products are manufactured/assembled here (There is even a Hummer 3 plant here). The majority of secondhand machines are from the industries associated with vehicle manufacture - large and expensive (for a home shop hobbiest like myself) so virtually all my machinery has come places other than tool dealers. I have bought from secondhand stores, swop shops etc I bought my mill from an ex Harbor Freight buyer who moved to South Africa and started importing the stuff he used to buy for HF in USA.(It didn't last and I got the mill when it folded) At places that are *not* tool dealers I find that a new shiny cheap tool will have a considerably higher price tag than a good quality older tool that is in good condition other than surface rust. You guys who live the USA and GB are lucky in that the small machine scene is much bigger - over here you may wait a long time to get a small machine at a good price. Tim |
#9
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Harold and Susan Vordos" wrote in message news "spaco" wrote in message .. . Slightly off the topic, but I put a home made coolant system on my old surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ Pete, Can you provide more information on the hi-tech coolant you mentioned? Stinky coolant has been a problem with machining as long as I've been in the shop----and no doubt long before. If your material is safe for use, it's a bargain in the scheme of things. The only chemical additive I ever saw that was useful was a powder substance that was added to water. it remained clear after addition, and served to prevent rust and didn't allow any bacterial growth. I do not recall the name at this point, but it was known to cause kidney problems. It's likely no coincidence that the owner of the surface grinder I used on occasion through the years, had a kidney transplant, and had been on dialysis prior. I should mention that he also has diabetes. Harold I've been running Hangsterfer S-500 in a CNC mill without any bacterial growth or odor problems. It's been nearly a year on the current charge (5% in water) with periodic top offs - mostly water with a little fresh coolant once in a while but the mill only gets used a few times a month. AIR, it was around $100 for a 5-gal pail. From what I've seen none of the coolants that get the best/most recommendations are sold through the big tool distributors - you have to find a local distributor through the manufacturer's web site. Mike |
#10
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
On Sat, 24 Nov 2007 11:19:46 -0600, "Mike Henry"
wrote: "Harold and Susan Vordos" wrote in message news "spaco" wrote in message .. . Slightly off the topic, but I put a home made coolant system on my old surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ I hate to say this after you bought the new stuff but for years we used water and soluble oil for grinders. The water keeps things cool and washes away the grindings while the oil keeps the rust under control. Hardly ever smelled bad but when it did we just drained the tank, flushed with water and refilled. Seems to me it was actually a radiator additive and turned the water white like milk. Bruce-in-Bangkok (Note:remove underscores from address for reply) |
#11
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Mike Henry" wrote in message
... snip--- I've been running Hangsterfer S-500 in a CNC mill without any bacterial growth or odor problems. It's been nearly a year on the current charge (5% in water) with periodic top offs - mostly water with a little fresh coolant once in a while but the mill only gets used a few times a month. AIR, it was around $100 for a 5-gal pail. From what I've seen none of the coolants that get the best/most recommendations are sold through the big tool distributors - you have to find a local distributor through the manufacturer's web site. Mike Thanks for your comments, Mike. Can you tell me how you're dealing with tramp oils? My biggest concern is my Graziano, and possibly my Overbeck grinder, which I have never used at this point. I fear the grinder will contribute as badly as the Graziano, by design. I know, from years of using the Graziano, that the oil is troublesome, but they made no provisions for skimming. It can be done, but will require modification to the lathe base casting. Having coolant available is worth the effort, so it's something I will likely address in the future, when I get the shop fully operational. Years back I was very familiar with HoCut 237, which was used primarily in grinding equipment where I once worked. It was quite good, although it, too, slowly got funky. I believe Houghton has a new formulation that is reputed to resist getting smelly-----which I'll explore as well. Harold |
#12
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Bruce in Bangkok" wrote in message ... On Sat, 24 Nov 2007 11:19:46 -0600, "Mike Henry" wrote: "Harold and Susan Vordos" wrote in message news "spaco" wrote in message .. . Slightly off the topic, but I put a home made coolant system on my old surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ I hate to say this after you bought the new stuff but for years we used water and soluble oil for grinders. The water keeps things cool and washes away the grindings while the oil keeps the rust under control. Hardly ever smelled bad but when it did we just drained the tank, flushed with water and refilled. Seems to me it was actually a radiator additive and turned the water white like milk. Bruce-in-Bangkok (Note:remove underscores from address for reply) I'd rather have ice picks stuck in my eyes. I'm quite familiar with it----and don't like it, not in any form, for any reason. The damned stuff stinks (to me) even when it's not rancid, and is too sticky for comfortable use. Not just the machine-- I found my hands were sticky after using a machine so equipped. While you may have worked where it was used in grinders, it would be a dreadful choice, not only for its stickiness, but grinding fluid should be quite thin, easy to see through, so picking up surfaces isn't difficult. That's what was so extra good about Hocut 237. Very pale, like weak lemonade. Nice fragrance when fresh, too. There's nothing to compare with the chemical coolants, but they're not cheap, and some, obviously, serve better than others. It's been more than 20 years since coolant was an issue for me----I'm hoping to discover the latest and best. Harold |
#13
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Harold and Susan Vordos" wrote in message . net... "Mike Henry" wrote in message ... snip--- I've been running Hangsterfer S-500 in a CNC mill without any bacterial growth or odor problems. It's been nearly a year on the current charge (5% in water) with periodic top offs - mostly water with a little fresh coolant once in a while but the mill only gets used a few times a month. AIR, it was around $100 for a 5-gal pail. From what I've seen none of the coolants that get the best/most recommendations are sold through the big tool distributors - you have to find a local distributor through the manufacturer's web site. Mike Thanks for your comments, Mike. Can you tell me how you're dealing with tramp oils? My biggest concern is my Graziano, and possibly my Overbeck grinder, which I have never used at this point. I fear the grinder will contribute as badly as the Graziano, by design. I know, from years of using the Graziano, that the oil is troublesome, but they made no provisions for skimming. It can be done, but will require modification to the lathe base casting. Having coolant available is worth the effort, so it's something I will likely address in the future, when I get the shop fully operational. Years back I was very familiar with HoCut 237, which was used primarily in grinding equipment where I once worked. It was quite good, although it, too, slowly got funky. I believe Houghton has a new formulation that is reputed to resist getting smelly-----which I'll explore as well. Up until recently tramp oils were dealt with by removing the lid on the 6-gal coolant tank and sopping up the tramp oil with some paper towels. That's messy, really awkward, and not all that effective so I've just purchased an Abanaki Lil' Blue belt skimmer. It's in a temporary mount at the moment and the coolant pump can't be used to mix the coolant, but it's cleaned up the coolant on one side of the tank baffle nicely. I can't find a page for the skimmer on the Abanaki web site now, but it looks similar to their Mighty Mini he http://www.abanaki.com/mightymi.html I'm not familiar with your Graziano lathe and it's coolant system but there are all sorts of skimming options out there. A tubing-type skimmer might be a better option if you have limited space. There's an animation here of one such system on a lathe with a coolant sump in the base: http://www.abanaki.com/coolant_products.html#TubeTastic Mike |
#14
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
On Sun, 25 Nov 2007 10:06:07 GMT, "Harold and Susan Vordos"
wrote: "Bruce in Bangkok" wrote in message .. . On Sat, 24 Nov 2007 11:19:46 -0600, "Mike Henry" wrote: "Harold and Susan Vordos" wrote in message news "spaco" wrote in message .. . Slightly off the topic, but I put a home made coolant system on my old surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ I hate to say this after you bought the new stuff but for years we used water and soluble oil for grinders. The water keeps things cool and washes away the grindings while the oil keeps the rust under control. Hardly ever smelled bad but when it did we just drained the tank, flushed with water and refilled. Seems to me it was actually a radiator additive and turned the water white like milk. Bruce-in-Bangkok (Note:remove underscores from address for reply) I'd rather have ice picks stuck in my eyes. I'm quite familiar with it----and don't like it, not in any form, for any reason. The damned stuff stinks (to me) even when it's not rancid, and is too sticky for comfortable use. Not just the machine-- I found my hands were sticky after using a machine so equipped. While you may have worked where it was used in grinders, it would be a dreadful choice, not only for its stickiness, but grinding fluid should be quite thin, easy to see through, so picking up surfaces isn't difficult. That's what was so extra good about Hocut 237. Very pale, like weak lemonade. Nice fragrance when fresh, too. There's nothing to compare with the chemical coolants, but they're not cheap, and some, obviously, serve better than others. It's been more than 20 years since coolant was an issue for me----I'm hoping to discover the latest and best. Harold Maybe I wasn't explicate enough. We filled the coolant tank with water and then added, maybe, a pint of water soluble oil. The result was a sort of "white" water that had little if any smell and no oily or sticky feel to it. The intent was to use water as the coolant for the grinding wheel and work with only enough soluble oil in it to prevent rust. Worked, at least fir the several years I was in that shop. Bruce-in-Bangkok (Note:remove underscores from address for reply) |
#15
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Bruce in Bangkok" wrote in message ... On Sun, 25 Nov 2007 10:06:07 GMT, "Harold and Susan Vordos" wrote: "Bruce in Bangkok" wrote in message . .. On Sat, 24 Nov 2007 11:19:46 -0600, "Mike Henry" wrote: "Harold and Susan Vordos" wrote in message news "spaco" wrote in message .. . Slightly off the topic, but I put a home made coolant system on my old surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ I hate to say this after you bought the new stuff but for years we used water and soluble oil for grinders. The water keeps things cool and washes away the grindings while the oil keeps the rust under control. Hardly ever smelled bad but when it did we just drained the tank, flushed with water and refilled. Seems to me it was actually a radiator additive and turned the water white like milk. Bruce-in-Bangkok (Note:remove underscores from address for reply) I'd rather have ice picks stuck in my eyes. I'm quite familiar with it----and don't like it, not in any form, for any reason. The damned stuff stinks (to me) even when it's not rancid, and is too sticky for comfortable use. Not just the machine-- I found my hands were sticky after using a machine so equipped. While you may have worked where it was used in grinders, it would be a dreadful choice, not only for its stickiness, but grinding fluid should be quite thin, easy to see through, so picking up surfaces isn't difficult. That's what was so extra good about Hocut 237. Very pale, like weak lemonade. Nice fragrance when fresh, too. There's nothing to compare with the chemical coolants, but they're not cheap, and some, obviously, serve better than others. It's been more than 20 years since coolant was an issue for me----I'm hoping to discover the latest and best. Harold Maybe I wasn't explicate enough. We filled the coolant tank with water and then added, maybe, a pint of water soluble oil. The result was a sort of "white" water that had little if any smell and no oily or sticky feel to it. The intent was to use water as the coolant for the grinding wheel and work with only enough soluble oil in it to prevent rust. Worked, at least fir the several years I was in that shop. That's a novel approach. My only experience with soluble oils revolves around heavy concentrations, which I was powerless to control, being but an employee in the shops in question. Even Hocut was used in that fashion in all but the centerless grinder, where lubrication for the blade was a requirement. The concept is certainly worth exploration. Thanks, Bruce. Harold |
#16
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
Mike Henry wrote:
... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob |
#17
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Bob Engelhardt" wrote in message ... Mike Henry wrote: ... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob I tried to view that damned thing and there is no joy. Not sure if it's my dialup or the computer itself---but I'm grateful for the link. Thanks, Mike. Care to comment on what you saw? At this point I'm totally in the dark. Harold |
#18
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
Mobil among others make soluble oil. Naturally there is a large industry.
When I was slabbing out various stone - no not headstones, more book ends and desk stuff and kitchen... Our large slab saws - 40" disk allowed us to get 18" under the blade and mounting hardware. It was in a large hormonal tank that contained a vice that moved in slow motion. We got one new soluble oil - and it Jelled. Once running it liquefied. It kept the rock cool enough and the diamond cool enough to simply cut not shatter. Martin Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net TSRA, Life; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ Harold and Susan Vordos wrote: "Bruce in Bangkok" wrote in message ... On Sun, 25 Nov 2007 10:06:07 GMT, "Harold and Susan Vordos" wrote: "Bruce in Bangkok" wrote in message ... On Sat, 24 Nov 2007 11:19:46 -0600, "Mike Henry" wrote: "Harold and Susan Vordos" wrote in message news "spaco" wrote in message .. . Slightly off the topic, but I put a home made coolant system on my old surface grinder when I bought it about 7 9or 8 years ago. My brother told me how bad it smells around surface grinders because of the rancid coolant, so I went to an industrial lubricant company and asked if anything could be done to avoid the smell. They sold me a 5 gallon pail of hi-tech coolant for $135. It gets diluted 32:1. There is NO offensive smell, even though I leave the coolant in the tank for a couple of years at a time, only adding water to top it off until the level of sludge in the 15 gallon tank is 3 or 4 inches deep. A good investment for me. I hope this can translate to your saw. (I still have my 4 X 6 which I run dry). Pete Stanaitis ------------------------------ I hate to say this after you bought the new stuff but for years we used water and soluble oil for grinders. The water keeps things cool and washes away the grindings while the oil keeps the rust under control. Hardly ever smelled bad but when it did we just drained the tank, flushed with water and refilled. Seems to me it was actually a radiator additive and turned the water white like milk. Bruce-in-Bangkok (Note:remove underscores from address for reply) I'd rather have ice picks stuck in my eyes. I'm quite familiar with it----and don't like it, not in any form, for any reason. The damned stuff stinks (to me) even when it's not rancid, and is too sticky for comfortable use. Not just the machine-- I found my hands were sticky after using a machine so equipped. While you may have worked where it was used in grinders, it would be a dreadful choice, not only for its stickiness, but grinding fluid should be quite thin, easy to see through, so picking up surfaces isn't difficult. That's what was so extra good about Hocut 237. Very pale, like weak lemonade. Nice fragrance when fresh, too. There's nothing to compare with the chemical coolants, but they're not cheap, and some, obviously, serve better than others. It's been more than 20 years since coolant was an issue for me----I'm hoping to discover the latest and best. Harold Maybe I wasn't explicate enough. We filled the coolant tank with water and then added, maybe, a pint of water soluble oil. The result was a sort of "white" water that had little if any smell and no oily or sticky feel to it. The intent was to use water as the coolant for the grinding wheel and work with only enough soluble oil in it to prevent rust. Worked, at least fir the several years I was in that shop. That's a novel approach. My only experience with soluble oils revolves around heavy concentrations, which I was powerless to control, being but an employee in the shops in question. Even Hocut was used in that fashion in all but the centerless grinder, where lubrication for the blade was a requirement. The concept is certainly worth exploration. Thanks, Bruce. Harold |
#19
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
It appears to be a captive plastic of some type, perhaps had pores
to help - the tube rotates around and from the source tank to the deposit tank. Think of a twisted dish towel (maybe) and it acting like an Archimedes spiral that is in a loop and constantly pulling upwards. Something like that. I noticed a large fender washer tie wrapped in the loop to keep the plastic down in the mix. Plastic likely floats without it. Martin Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net TSRA, Life; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ Harold and Susan Vordos wrote: "Bob Engelhardt" wrote in message ... Mike Henry wrote: ... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob I tried to view that damned thing and there is no joy. Not sure if it's my dialup or the computer itself---but I'm grateful for the link. Thanks, Mike. Care to comment on what you saw? At this point I'm totally in the dark. Harold |
#20
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Harold and Susan Vordos" wrote in message et... "Bob Engelhardt" wrote in message ... Mike Henry wrote: ... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob I tried to view that damned thing and there is no joy. Not sure if it's my dialup or the computer itself---but I'm grateful for the link. Thanks, Mike. Care to comment on what you saw? At this point I'm totally in the dark. Martin nailed it pretty well. The simulation showed the skimmer body mounted on the outside of a lathe base/pedestal with an endless tube protruding through a rectangular cutout in the base and dangling into the sump. The tube rotates through the coolant and picks up tramp oil which is then scraped off as it enters the skimmer body and is dropped into a trough on the skimmer that channels it to a tramp oil collection container, also outside the lathe sump. It seemed like it might be a good candidate for sumps that don't have an easy way to mount a belt of disc skimmer which generally have to be mounted directly over the sump and I gather that's not an option for your Graziano. Zebra also makes a similar oil skimmer and it's pictured he http://www.beacontechnology.com/mate...machineskates/ with a basic description of how it works and you can see videos of them here in 1.7, 3.4 and 60.1 MB versions. The 2 smaller files are MOV format (Quicktime?) and the large one is AVI. The AVI looks like it will take ~20 minutes to download on my cable connection, so you probably don't want to try that on dialup. BTW, you might find it quicker to right cick on the video link and save it to your hard disk and play it from there rather than to left click and play it from the link. Mike |
#21
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
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#22
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Mike Henry" wrote in message ... "Harold and Susan Vordos" wrote in message et... "Bob Engelhardt" wrote in message ... Mike Henry wrote: ... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob I tried to view that damned thing and there is no joy. Not sure if it's my dialup or the computer itself---but I'm grateful for the link. Thanks, Mike. Care to comment on what you saw? At this point I'm totally in the dark. Martin nailed it pretty well. The simulation showed the skimmer body mounted on the outside of a lathe base/pedestal with an endless tube protruding through a rectangular cutout in the base and dangling into the sump. The tube rotates through the coolant and picks up tramp oil which is then scraped off as it enters the skimmer body and is dropped into a trough on the skimmer that channels it to a tramp oil collection container, also outside the lathe sump. It seemed like it might be a good candidate for sumps that don't have an easy way to mount a belt of disc skimmer which generally have to be mounted directly over the sump and I gather that's not an option for your Graziano. Zebra also makes a similar oil skimmer and it's pictured he http://www.beacontechnology.com/mate...machineskates/ with a basic description of how it works and you can see videos of them here in 1.7, 3.4 and 60.1 MB versions. The 2 smaller files are MOV format (Quicktime?) and the large one is AVI. The AVI looks like it will take ~20 minutes to download on my cable connection, so you probably don't want to try that on dialup. BTW, you might find it quicker to right cick on the video link and save it to your hard disk and play it from there rather than to left click and play it from the link. Mike Thanks for the tip, Mike. I am likely one of the worst on this group where computer skills are concerned, and had no idea about right clicking. I'll investigate these items in good time. You nailed the situation with my Graziano. It would be dead easy to apply the skimmer you described, while anything more complex would border on impossible. Lathes equipped with coolant are particularly bad for tramp oils, considering the chip pan catches everything and shuttles it to the sump. I should have done something about tramp oils long ago, but there was precious little on the market when I was actively machining. A lot has happened in that department since '83! :-) Thanks, all, for the great tips and descriptions. Harold |
#23
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
Harold and Susan Vordos wrote:
"Mike Henry" wrote in message ... "Harold and Susan Vordos" wrote in message .net... "Bob Engelhardt" wrote in message ... Mike Henry wrote: ... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob I tried to view that damned thing and there is no joy. Not sure if it's my dialup or the computer itself---but I'm grateful for the link. Thanks, Mike. Care to comment on what you saw? At this point I'm totally in the dark. Martin nailed it pretty well. The simulation showed the skimmer body mounted on the outside of a lathe base/pedestal with an endless tube protruding through a rectangular cutout in the base and dangling into the sump. The tube rotates through the coolant and picks up tramp oil which is then scraped off as it enters the skimmer body and is dropped into a trough on the skimmer that channels it to a tramp oil collection container, also outside the lathe sump. It seemed like it might be a good candidate for sumps that don't have an easy way to mount a belt of disc skimmer which generally have to be mounted directly over the sump and I gather that's not an option for your Graziano. Zebra also makes a similar oil skimmer and it's pictured he http://www.beacontechnology.com/mate...machineskates/ with a basic description of how it works and you can see videos of them here in 1.7, 3.4 and 60.1 MB versions. The 2 smaller files are MOV format (Quicktime?) and the large one is AVI. The AVI looks like it will take ~20 minutes to download on my cable connection, so you probably don't want to try that on dialup. BTW, you might find it quicker to right cick on the video link and save it to your hard disk and play it from there rather than to left click and play it from the link. Mike Thanks for the tip, Mike. I am likely one of the worst on this group where computer skills are concerned, and had no idea about right clicking. I'll investigate these items in good time. You nailed the situation with my Graziano. It would be dead easy to apply the skimmer you described, while anything more complex would border on impossible. Lathes equipped with coolant are particularly bad for tramp oils, considering the chip pan catches everything and shuttles it to the sump. I should have done something about tramp oils long ago, but there was precious little on the market when I was actively machining. A lot has happened in that department since '83! :-) Thanks, all, for the great tips and descriptions. Harold Harold, Oil skimmers have been around at least as long as that. I can recall seeing disk type skimmers being used to pick diesel fuel off the tops of sumps, from when I was still in school. I graduated High school around the same time you retired. :-) There are a pile of variations on the skimmer theme. That endless tube one is a pretty nice variation. If one were willing to add a small pump to the workings, one could use juts about any version, in any location, as the only access needed would be the power lead and the output pipe. Hmmm.... :-) Cheers Trevor Jones |
#24
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Bob Engelhardt" wrote in message . .. Mike Henry wrote: ... http://www.beacontechnology.com/mate...machineskates/ ... "machineskates"??? Oops - that was a link for something I've been considering. Guess I don't multitask well. The links were supposed to be: http://www.zebraskimmers.com/oil_ski...tml#Sidewinder and http://www.zebraskimmers.com/product...ure_video.html |
#25
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Harold and Susan Vordos" wrote in message . net... "Mike Henry" wrote in message ... "Harold and Susan Vordos" wrote in message et... "Bob Engelhardt" wrote in message ... Mike Henry wrote: ... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob I tried to view that damned thing and there is no joy. Not sure if it's my dialup or the computer itself---but I'm grateful for the link. Thanks, Mike. Care to comment on what you saw? At this point I'm totally in the dark. Martin nailed it pretty well. The simulation showed the skimmer body mounted on the outside of a lathe base/pedestal with an endless tube protruding through a rectangular cutout in the base and dangling into the sump. The tube rotates through the coolant and picks up tramp oil which is then scraped off as it enters the skimmer body and is dropped into a trough on the skimmer that channels it to a tramp oil collection container, also outside the lathe sump. It seemed like it might be a good candidate for sumps that don't have an easy way to mount a belt of disc skimmer which generally have to be mounted directly over the sump and I gather that's not an option for your Graziano. Zebra also makes a similar oil skimmer and it's pictured he http://www.beacontechnology.com/mate...machineskates/ with a basic description of how it works and you can see videos of them here in 1.7, 3.4 and 60.1 MB versions. The 2 smaller files are MOV format (Quicktime?) and the large one is AVI. The AVI looks like it will take ~20 minutes to download on my cable connection, so you probably don't want to try that on dialup. BTW, you might find it quicker to right cick on the video link and save it to your hard disk and play it from there rather than to left click and play it from the link. Mike Thanks for the tip, Mike. I am likely one of the worst on this group where computer skills are concerned, and had no idea about right clicking. I'll investigate these items in good time. You nailed the situation with my Graziano. It would be dead easy to apply the skimmer you described, while anything more complex would border on impossible. Lathes equipped with coolant are particularly bad for tramp oils, considering the chip pan catches everything and shuttles it to the sump. I should have done something about tramp oils long ago, but there was precious little on the market when I was actively machining. A lot has happened in that department since '83! :-) Thanks, all, for the great tips and descriptions. The links were supposed to be: http://www.zebraskimmers.com/oil_ski...tml#Sidewinder and http://www.zebraskimmers.com/product...ure_video.html Mike |
#26
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
"Trevor Jones" wrote in message news:JeV2j.9880$Ji6.8706@edtnps89... Harold and Susan Vordos wrote: snip- Oil skimmers have been around at least as long as that. They were, and I recall them----but were in limited use. Same with coolant filtration. Most machines were not so equipped. It was the development of the CNC machines that was the driving force to improve technology in those fields, or so it seems. I can recall seeing disk type skimmers being used to pick diesel fuel off the tops of sumps, from when I was still in school. I graduated High school around the same time you retired. :-) That is the very model I recall. By the time I left the shop, I was burned out on machining. It had become very burdensome to me, and my new vocation kept me at arms length. I lost all interest in running the machines, and still run them pretty much under protest. I'm still stuck, technologically, back in the early 80's as a result, much to my chagrin. I've long been curious about your age. It would be interesting to put a face on the folks we talk with, eh? Harold |
#27
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
Great for production. Start with cutting oil. Spray over work...
skim oil from drippings and put into cutting oil tank for recycle. Better than a filter - as a filter fills and requires replacement and might starve a cut if low on oil. Martin Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net TSRA, Life; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ Trevor Jones wrote: Harold and Susan Vordos wrote: "Mike Henry" wrote in message ... "Harold and Susan Vordos" wrote in message et... "Bob Engelhardt" wrote in message ... Mike Henry wrote: ... A tubing-type skimmer ... animation here ... http://www.abanaki.com/coolant_products.html#TubeTastic Oh, that's clever! Give that man a patent. Bob I tried to view that damned thing and there is no joy. Not sure if it's my dialup or the computer itself---but I'm grateful for the link. Thanks, Mike. Care to comment on what you saw? At this point I'm totally in the dark. Martin nailed it pretty well. The simulation showed the skimmer body mounted on the outside of a lathe base/pedestal with an endless tube protruding through a rectangular cutout in the base and dangling into the sump. The tube rotates through the coolant and picks up tramp oil which is then scraped off as it enters the skimmer body and is dropped into a trough on the skimmer that channels it to a tramp oil collection container, also outside the lathe sump. It seemed like it might be a good candidate for sumps that don't have an easy way to mount a belt of disc skimmer which generally have to be mounted directly over the sump and I gather that's not an option for your Graziano. Zebra also makes a similar oil skimmer and it's pictured he http://www.beacontechnology.com/mate...machineskates/ with a basic description of how it works and you can see videos of them here in 1.7, 3.4 and 60.1 MB versions. The 2 smaller files are MOV format (Quicktime?) and the large one is AVI. The AVI looks like it will take ~20 minutes to download on my cable connection, so you probably don't want to try that on dialup. BTW, you might find it quicker to right cick on the video link and save it to your hard disk and play it from there rather than to left click and play it from the link. Mike Thanks for the tip, Mike. I am likely one of the worst on this group where computer skills are concerned, and had no idea about right clicking. I'll investigate these items in good time. You nailed the situation with my Graziano. It would be dead easy to apply the skimmer you described, while anything more complex would border on impossible. Lathes equipped with coolant are particularly bad for tramp oils, considering the chip pan catches everything and shuttles it to the sump. I should have done something about tramp oils long ago, but there was precious little on the market when I was actively machining. A lot has happened in that department since '83! :-) Thanks, all, for the great tips and descriptions. Harold Harold, Oil skimmers have been around at least as long as that. I can recall seeing disk type skimmers being used to pick diesel fuel off the tops of sumps, from when I was still in school. I graduated High school around the same time you retired. :-) There are a pile of variations on the skimmer theme. That endless tube one is a pretty nice variation. If one were willing to add a small pump to the workings, one could use juts about any version, in any location, as the only access needed would be the power lead and the output pipe. Hmmm.... :-) Cheers Trevor Jones |
#28
Posted to rec.crafts.metalworking
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How to clean coolant reservoir ?? Now coolant choices
Harold and Susan Vordos wrote:
"Trevor Jones" wrote in message news:JeV2j.9880$Ji6.8706@edtnps89... Harold and Susan Vordos wrote: snip- Oil skimmers have been around at least as long as that. They were, and I recall them----but were in limited use. Same with coolant filtration. Most machines were not so equipped. It was the development of the CNC machines that was the driving force to improve technology in those fields, or so it seems. I can recall seeing disk type skimmers being used to pick diesel fuel off the tops of sumps, from when I was still in school. I graduated High school around the same time you retired. :-) That is the very model I recall. By the time I left the shop, I was burned out on machining. It had become very burdensome to me, and my new vocation kept me at arms length. I lost all interest in running the machines, and still run them pretty much under protest. I'm still stuck, technologically, back in the early 80's as a result, much to my chagrin. I've long been curious about your age. It would be interesting to put a face on the folks we talk with, eh? Harold 43. I act a lot more immature than that, much of the time. :-) There is a place in the dropbox to place pictures of ourselves. shrug Never got around to it. Lesse. http://www3.telus. net/rwenig/Estevan.html (knock the space out of the address, and it should work OK) Me. 4th picture down. Sadly, I am certain that I still wear that sweater, and that ball cap. The skimmers I was seeing, were used in a local spring fed creek, to pick the leaked diesel (local railyard) off it before it hit the river. The principle, though, was identical. The belt and tube types are all the same principle in a different package, so I cannot say I am all that excited to see the variations. Cheers Trevor Jones |
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