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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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marking steel, for dial?
Hi,
I'm nearly done a simple angle jig. The final step is to mark off the angles. One part is SST, the other plain carbon. I may be able to get access to a laser cutter to etch in the marks, but easier still might be to take a tiny endmill (I have one) or even just a center-drill and, with an indexing head on a mill, preceed to etch in all 360 tick marks. However, while this will leave permanent tick marks, they'll vanish from sight if light isn't bouncing off the right way. Should I just paint in some enamel, maybe even a sharpie marker? What do you recommend? -Bernard Arnest |
#2
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marking steel, for dial?
Bernard Arnest writes:
What do you recommend? Print a mirror image on a laser printer, transfer toner like a decal with a bit of acetone or xylene. |
#3
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marking steel, for dial?
On Fri, 21 Apr 2006 04:01:03 -0500, Richard J Kinch wrote:
Bernard Arnest writes: What do you recommend? Print a mirror image on a laser printer, transfer toner like a decal with a bit of acetone or xylene. Richard, just how is it done? It sounds very interesting. By the way, thank you for the tig water cooler plan, I made one, it works quite fine. i |
#4
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marking steel, for dial?
If you're engraving the lines, you can get paint sticks made for
enhancing engraved/stamped marks. Brownells' has lacquer sticks in a number of colors, I've used them for years. See: http://www.brownells.com/aspx/NS/sto...aspx?p=7778&s= I've blued steel, then used the white, I've also left parts in the white and used the black. White against the blued background seems to work best for me. The other colors are good for decorative purposes, not much else. Degrease the metal first, of course. Smear a good coating of the stuff over the marks, wait awhile, then wipe off the smeared stuff. Once hardened up, the filled marks are pretty durable. Keep sealed up after use in some sort of thick pastic bag, the sticks dry out if you just leave them laying around. Stan |
#5
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marking steel, for dial?
Ignoramus12493 writes:
Print a mirror image on a laser printer, transfer toner like a decal with a bit of acetone or xylene. Richard, just how is it done? It sounds very interesting. Not much I can add. Press a mirror-image print against the work, dab and press with a solvent-moistened paper towel to transfer the unmirrored image of toner to the work. If you foul it up, erase the work with solvent, and try again with another print copy. A bit tricky to get the pressure and amount of solvent just right, but cheap to practice and learn at it. Some of the parts on one of my Web pages show examples of this method of marking: http://www.truetex.com/micad.htm Such as specifically this image: http://www.truetex.com/micad21.jpg This is based on the fact that most laser or copier toner is styrene binder with carbon black pigment and possibly iron oxide developer. The solvents are chosen to melt and transfer the toner, but applied sparingly so as to not make the toner run. Some metals like aluminum (the normal surface oxide, not elemental) are hard to transfer to, and may benefit from a thin layer of clear Krylon or epoxy before attempting toner transfer printing. (I leave it to you to research how one gets Krylon or epoxy to stick to aluminum.) |
#6
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marking steel, for dial?
Bernard Arnest wrote:
Hi, I'm nearly done a simple angle jig. The final step is to mark off the angles. One part is SST, the other plain carbon. I may be able to get access to a laser cutter to etch in the marks, but easier still might be to take a tiny endmill (I have one) or even just a center-drill and, with an indexing head on a mill, preceed to etch in all 360 tick marks. However, while this will leave permanent tick marks, they'll vanish from sight if light isn't bouncing off the right way. Should I just paint in some enamel, maybe even a sharpie marker? What do you recommend? -Bernard Arnest Could you etch the 360 marks? Consider making a CAD or hand drawing of them and using a photocopy machine to copy it onto the "resist paper" that folks who make jewelry decorated with etched patterns use. There's a woman who works for us who makes jewelry as a hobbby and she's shown me some quite delicate and detailed patterns she's etched onto silver that way. I don't know the chemistry of what you'd use to etch steel and/or stainless steel, and whether there are photocopyable resist papers which are compatible with those etchants, but it might be interesting to learn. Maybody somebody here knows already? Jeff -- Jeffry Wisnia (W1BSV + Brass Rat '57 EE) "Truth exists; only falsehood has to be invented." |
#7
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marking steel, for dial?
On Sat, 22 Apr 2006 18:30:15 -0400, Jeff Wisnia
wrote: Bernard Arnest wrote: Hi, I'm nearly done a simple angle jig. The final step is to mark off the angles. One part is SST, the other plain carbon. I may be able to get access to a laser cutter to etch in the marks, but easier still might be to take a tiny endmill (I have one) or even just a center-drill and, with an indexing head on a mill, preceed to etch in all 360 tick marks. However, while this will leave permanent tick marks, they'll vanish from sight if light isn't bouncing off the right way. Should I just paint in some enamel, maybe even a sharpie marker? What do you recommend? -Bernard Arnest Could you etch the 360 marks? Consider making a CAD or hand drawing of them and using a photocopy machine to copy it onto the "resist paper" that folks who make jewelry decorated with etched patterns use. What resist paper does she use, Jeff? Is that the stuff where toner is transferred by ironing it on with a hot iron? There's a woman who works for us who makes jewelry as a hobbby and she's shown me some quite delicate and detailed patterns she's etched onto silver that way. I don't know the chemistry of what you'd use to etch steel and/or stainless steel, and whether there are photocopyable resist papers which are compatible with those etchants, but it might be interesting to learn. Maybody somebody here knows already? Jeff |
#8
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marking steel, for dial?
On Fri, 21 Apr 2006 21:08:42 -0500, Richard J Kinch
wrote: Not much I can add. Press a mirror-image print against the work, dab and press with a solvent-moistened paper towel to transfer the unmirrored image of toner to the work. If you foul it up, erase the work with solvent, and try again with another print copy. A bit tricky to get the pressure and amount of solvent just right, but cheap to practice and learn at it. Some of the parts on one of my Web pages show examples of this method of marking: http://www.truetex.com/micad.htm Such as specifically this image: http://www.truetex.com/micad21.jpg This is based on the fact that most laser or copier toner is styrene binder with carbon black pigment and possibly iron oxide developer. The solvents are chosen to melt and transfer the toner, but applied sparingly so as to not make the toner run. Some metals like aluminum (the normal surface oxide, not elemental) are hard to transfer to, and may benefit from a thin layer of clear Krylon or epoxy before attempting toner transfer printing. (I leave it to you to research how one gets Krylon or epoxy to stick to aluminum.) Depending on how thick the part is, you can also try running it through a laminator with the laser pattern. I use HP Glossy /Laser/ Photo Paper, (not inkjet photo paper), with a Xerox Docucolor 12 (most Staples have one of these) to transfer toner to brass in order to do engraving and etch-through with it. I run them through a GBC Creative laminator ($50 at Staples) two or three times, then let it soak in water with a little Cascade automatic detergent. Then I peel as much paper off as I can, then scrub the rest with a Dobie no-scratch sponge. I've never had any of the toner scrub back off. If the piece is too thick to run through a laminator, you could also try ironing it, but this is less precise and more difficult to get the entire pattern to stick. I tried the solvent transfer method a few times but found it terribly difficult to do without some smearing. --- http://www.FenrirOnline.com Computer services, custom metal etching, arts, crafts, and much more. |
#9
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marking steel, for dial?
Don Foreman wrote:
On Sat, 22 Apr 2006 18:30:15 -0400, Jeff Wisnia wrote: Bernard Arnest wrote: Hi, I'm nearly done a simple angle jig. The final step is to mark off the angles. One part is SST, the other plain carbon. I may be able to get access to a laser cutter to etch in the marks, but easier still might be to take a tiny endmill (I have one) or even just a center-drill and, with an indexing head on a mill, preceed to etch in all 360 tick marks. However, while this will leave permanent tick marks, they'll vanish from sight if light isn't bouncing off the right way. Should I just paint in some enamel, maybe even a sharpie marker? What do you recommend? -Bernard Arnest Could you etch the 360 marks? Consider making a CAD or hand drawing of them and using a photocopy machine to copy it onto the "resist paper" that folks who make jewelry decorated with etched patterns use. What resist paper does she use, Jeff? Is that the stuff where toner is transferred by ironing it on with a hot iron? Yes, that's the stuff. She uses the "Press-N-Peel" material which comes in 8-1/2" X 11" sheets and uses a regular household laundry iron to transfer the resist with. The stuff seems to be used a lot for making prototype one off printed circuit boards, but artists and jewelry making types have been using it too. http://www.techniks.com/retail.htm There's a woman who works for us who makes jewelry as a hobbby and she's shown me some quite delicate and detailed patterns she's etched onto silver that way. I don't know the chemistry of what you'd use to etch steel and/or stainless steel, and whether there are photocopyable resist papers which are compatible with those etchants, but it might be interesting to learn. Maybody somebody here knows already? Jeff -- Jeffry Wisnia (W1BSV + Brass Rat '57 EE) "Truth exists; only falsehood has to be invented." |
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