Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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SteveB
 
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Default Compressor recommendations

I need a compressor. I saw one today at Home Depot that was an upright on
wheels. A 5hp 115v. unit. It was Husky brand.

Anyone have any experience with Husky? I want the piston type, as the
others are just too loud.

I want to spend $4-$500.

I looked at IR, but they are expensive. Craftsman? Hausfeld Campbell? I
need something that will run air chisels, paint sprayer, etc, so it has to
be around a 2 hp. or more.

Suggestions and caveats, please.

Steve



  #2   Report Post  
Grant Erwin
 
Posts: n/a
Default Compressor recommendations

SteveB wrote:
I need a compressor. I saw one today at Home Depot that was an upright on
wheels. A 5hp 115v. unit. It was Husky brand.

Anyone have any experience with Husky? I want the piston type, as the
others are just too loud.

I want to spend $4-$500.

I looked at IR, but they are expensive. Craftsman? Hausfeld Campbell? I
need something that will run air chisels, paint sprayer, etc, so it has to
be around a 2 hp. or more.


You can get by with one of those you have named -- all the homeowner brands --
but you will not like them. And by "getting by" I don't mean you'll be able to
do whatever you think you need to. You won't have enough air with that thing to
run a die grinder or any kind of rotary air tool. They are made mostly for nail
guns. And they are *cheap* used.

The prevailing wisdom on thig NG is to buy used industrial gear. No, it isn't
shiny anymore, and yes you have to know a little bit to get something useful,
but I see really usable industrial air compressors all the time in my area in
your price range. Try your local craigslist - visit www.craigslist.org and pick
the closest city, go from there. Watch it for awhile.

GWE
  #3   Report Post  
Tom Gardner
 
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Default Compressor recommendations


"SteveB" wrote in message
news:tuI3f.15682$fE5.9470@fed1read06...
I need a compressor. I saw one today at Home Depot that was an upright on
wheels. A 5hp 115v. unit. It was Husky brand.

Anyone have any experience with Husky? I want the piston type, as the
others are just too loud.

I want to spend $4-$500.

I looked at IR, but they are expensive. Craftsman? Hausfeld Campbell? I
need something that will run air chisels, paint sprayer, etc, so it has to
be around a 2 hp. or more.

Suggestions and caveats, please.

Steve

How much air do you want? Where are you? Can you get to a used dealer in
a big city? Have you looked in the classifieds in your area?


  #4   Report Post  
Don Foreman
 
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Default Compressor recommendations

On Thu, 13 Oct 2005 23:45:56 -0700, "SteveB"
wrote:

I need a compressor. I saw one today at Home Depot that was an upright on
wheels. A 5hp 115v. unit. It was Husky brand.

Anyone have any experience with Husky? I want the piston type, as the
others are just too loud.

I want to spend $4-$500.

I looked at IR, but they are expensive. Craftsman? Hausfeld Campbell? I
need something that will run air chisels, paint sprayer, etc, so it has to
be around a 2 hp. or more.

Suggestions and caveats, please.

Steve

Ignore the HP ratings. The only meaningful rating is free air CFM at
90 PSI. There are a few "consumer" 5 HP units that will deliver
about 11 CFM at 90 PSI. They're OK for occasional use, and they will
run most tools including a diegrinder, DA sander, chisels, sprayer,
impact wrench, etc.

A true 5HP 220-volt motor draws at least 20 amps. There are plenty
of 5 HP compressors that still don't deliver much air -- and there are
some industrial pumps that can do 11 CFM with 3 HP. Small pumps
are all inefficient, but there is a huge variance in how inefficient.
Theoretical power +15% friction to deliver 11 CFM at 90 PSI with
adiabitic compression (no cooling during compression) ) is only 2.15
HP!

Look at the pulley sizes and motor RPM, do some arithmetic. Low pump
speed (1100 RPM or less) is quieter and lasts longer. Stay away
from direct drive units.

The industrial jobs (Quincy, Ingersoll, et al) are definitely better
machines, but if your use is "weekender" type where the thing will run
for a few hours on some weekends, I think you'd be happy with one of
the better "consumer" jobs -- as long as it can deliver enough air.
I know several guys that have had them for over a decade. I saw one
a few weeks ago at a Farm & Fleet for about $450 that looked OK.

I would avoid brands like Campbell Hausfeld and Coleman. I'm not
familiar with Husky.

Hm. Check out http://tinyurl.com/8nt4u from Northern Tool for
$430. It's only 3.6 HP, 15 amps but delivers 11.2 CFM at 90 PSI.


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RAM^3
 
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Default Compressor recommendations

"Don Foreman" wrote in message
news

Ignore the HP ratings. The only meaningful rating is free air CFM at
90 PSI. There are a few "consumer" 5 HP units that will deliver
about 11 CFM at 90 PSI. They're OK for occasional use, and they will
run most tools including a diegrinder, DA sander, chisels, sprayer,
impact wrench, etc.

I'll second that and suggest ignoring any unit that can't produce at least
12 CFM @ 90 PSI with at least a 20 gallon tank.

I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at 6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die grinder.
Oh, it'll run it for a short period but not continuously and a sander is out
of the question.

If you have any desire to do any sand/bead/shot blasting you'll need up to
30 CFM.




  #6   Report Post  
Grant Erwin
 
Posts: n/a
Default Compressor recommendations

RAM^3 wrote:

I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at 6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die grinder.
Oh, it'll run it for a short period but not continuously and a sander is out
of the question.


That's another issue - just as these consumer-grade air compressor vendors
overrate the CFM ratings for compressors, so they underrate the CFM on their air
tools. I have yet to see an air die grinder which doesn't require a solid 15 CFM
at 90 psi to run the air pump at 50% duty cycle or below which is what you
should have to avoid wearing out your compressor.

Not 6 CFM. Not 10 CFM. FIFTEEN CFM.

GWE
  #7   Report Post  
Don Foreman
 
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Default Compressor recommendations

On Fri, 14 Oct 2005 15:14:31 -0500, "RAM^3"
wrote:

"Don Foreman" wrote in message
news

Ignore the HP ratings. The only meaningful rating is free air CFM at
90 PSI. There are a few "consumer" 5 HP units that will deliver
about 11 CFM at 90 PSI. They're OK for occasional use, and they will
run most tools including a diegrinder, DA sander, chisels, sprayer,
impact wrench, etc.


I'll second that and suggest ignoring any unit that can't produce at least
12 CFM @ 90 PSI with at least a 20 gallon tank.

I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at 6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die grinder.
Oh, it'll run it for a short period but not continuously and a sander is out
of the question.

If you have any desire to do any sand/bead/shot blasting you'll need up to
30 CFM.

A small blast cabinet with an S-25 siphon gun from TP Tools works
fine on 10 CFM. Not for big jobs, but it's great for small stuff.

  #8   Report Post  
Don Foreman
 
Posts: n/a
Default Compressor recommendations

On Fri, 14 Oct 2005 13:45:39 -0700, Grant Erwin
wrote:

RAM^3 wrote:

I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at 6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die grinder.
Oh, it'll run it for a short period but not continuously and a sander is out
of the question.


That's another issue - just as these consumer-grade air compressor vendors
overrate the CFM ratings for compressors, so they underrate the CFM on their air
tools. I have yet to see an air die grinder which doesn't require a solid 15 CFM
at 90 psi to run the air pump at 50% duty cycle or below which is what you
should have to avoid wearing out your compressor.

Not 6 CFM. Not 10 CFM. FIFTEEN CFM.

GWE


Which sez your diegrinders need about 7.5 CFM. Diff'rent strokes for
diff'rnt folks. Weekend workers are not gonna be running a
diegrinder 16 hours per weekend most weekends. Sauce for goose 'n
gander, etc.

I don't know of any "weekend shop" guy that hasn't been satisfied
with his "consumer" 11CFM or so compressor.

I think we "advisors" should separate "whut I have" from "whut you
should have" when needs of askers may be different from ours.








  #9   Report Post  
Christopher Tidy
 
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Default Compressor recommendations

Don Foreman wrote:
On Fri, 14 Oct 2005 13:45:39 -0700, Grant Erwin
wrote:


RAM^3 wrote:


I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at 6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die grinder.
Oh, it'll run it for a short period but not continuously and a sander is out
of the question.


That's another issue - just as these consumer-grade air compressor vendors
overrate the CFM ratings for compressors, so they underrate the CFM on their air
tools. I have yet to see an air die grinder which doesn't require a solid 15 CFM
at 90 psi to run the air pump at 50% duty cycle or below which is what you
should have to avoid wearing out your compressor.

Not 6 CFM. Not 10 CFM. FIFTEEN CFM.

GWE



Which sez your diegrinders need about 7.5 CFM. Diff'rent strokes for
diff'rnt folks. Weekend workers are not gonna be running a
diegrinder 16 hours per weekend most weekends. Sauce for goose 'n
gander, etc.

I don't know of any "weekend shop" guy that hasn't been satisfied
with his "consumer" 11CFM or so compressor.

I think we "advisors" should separate "whut I have" from "whut you
should have" when needs of askers may be different from ours.


Well said, Don. Every guy has different needs. A consumer-grade
compressor might suit you well. If you want a brand new compressor,
don't want to spend time tinkering with it, and don't mind a machine
which might need replacing in a few years, go for it. But if you like
tinkering, want a compressor which will last, and the air to drive your
43 CFM Ingersoll-Rand die grinder (they do make one, I'll find the model
number if you like) go for the ex-industrial unit.

Chris

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Greg O
 
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Default Compressor recommendations


"Don Foreman" wrote in message
...
On Fri, 14 Oct 2005 13:45:39 -0700, Grant Erwin
wrote:

RAM^3 wrote:

I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at
6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die
grinder.
Oh, it'll run it for a short period but not continuously and a sander is
out
of the question.


That's another issue - just as these consumer-grade air compressor vendors
overrate the CFM ratings for compressors, so they underrate the CFM on
their air
tools. I have yet to see an air die grinder which doesn't require a solid
15 CFM
at 90 psi to run the air pump at 50% duty cycle or below which is what you
should have to avoid wearing out your compressor.

Not 6 CFM. Not 10 CFM. FIFTEEN CFM.

GWE


Which sez your diegrinders need about 7.5 CFM. Diff'rent strokes for
diff'rnt folks. Weekend workers are not gonna be running a
diegrinder 16 hours per weekend most weekends. Sauce for goose 'n
gander, etc.

I don't know of any "weekend shop" guy that hasn't been satisfied
with his "consumer" 11CFM or so compressor.

I think we "advisors" should separate "whut I have" from "whut you
should have" when needs of askers may be different from ours.






I have a Porter Cable "7HP" 60 gallon compressor that keeps up with every
tool I have, die grinders, air drills, DA sander. Granted it will not run 24
hours a day powering the tool, but with my use the worst that happens is the
compressor runs constantly while the tool is in use. The pressure never
drops enough that I have to stop and take a break for the compressor to
catch up.
For the weekend warrior 10 CFM is just enough.
Greg




  #11   Report Post  
RAM^3
 
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Default Compressor recommendations

"Christopher Tidy" wrote in message
...
Don Foreman wrote:
On Fri, 14 Oct 2005 13:45:39 -0700, Grant Erwin
wrote:


RAM^3 wrote:


I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at
6.2 CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die
grinder. Oh, it'll run it for a short period but not continuously and a
sander is out of the question.

That's another issue - just as these consumer-grade air compressor
vendors overrate the CFM ratings for compressors, so they underrate the
CFM on their air tools. I have yet to see an air die grinder which
doesn't require a solid 15 CFM at 90 psi to run the air pump at 50% duty
cycle or below which is what you should have to avoid wearing out your
compressor.

Not 6 CFM. Not 10 CFM. FIFTEEN CFM.

GWE



Which sez your diegrinders need about 7.5 CFM. Diff'rent strokes for
diff'rnt folks. Weekend workers are not gonna be running a
diegrinder 16 hours per weekend most weekends. Sauce for goose 'n
gander, etc. I don't know of any "weekend shop" guy that hasn't been
satisfied
with his "consumer" 11CFM or so compressor. I think we "advisors"
should separate "whut I have" from "whut you
should have" when needs of askers may be different from ours.


Well said, Don. Every guy has different needs. A consumer-grade compressor
might suit you well. If you want a brand new compressor, don't want to
spend time tinkering with it, and don't mind a machine which might need
replacing in a few years, go for it. But if you like tinkering, want a
compressor which will last, and the air to drive your 43 CFM
Ingersoll-Rand die grinder (they do make one, I'll find the model number
if you like) go for the ex-industrial unit.

Chris


All too true, Chris.

One of my key considerations was portability and this one fits nicely
between the tailgate of my pickup and the fifth-wheel hitch. It also sits 6"
below the bed rails.

It runs easily from a 15A 120V circuit - available on the outside of my RV -
when the generator is running. This allows me to use a few basic pneumatic
tools such as an impact wrench and ratchet in the event of a flat tire "in
the middle of nowhere". G

Don: here's one "weekend shop" guy that's going to be looking for something
in the 15+ CFM range with as much storage capacity as I can get that'll run
on 240V single-phase. [Emphasis on the "+"]

My goal will be to have enough capacity to consider doing light-to-medium
sand/bead blasting and, if the comments posted here are even "near the
ballpark", there are few pneumatic applications that require more airflow
than that.


  #12   Report Post  
RAM^3
 
Posts: n/a
Default Compressor recommendations

"Don Foreman" wrote in message
...
On Fri, 14 Oct 2005 15:14:31 -0500, "RAM^3"
wrote:

"Don Foreman" wrote in message
news

Ignore the HP ratings. The only meaningful rating is free air CFM at
90 PSI. There are a few "consumer" 5 HP units that will deliver
about 11 CFM at 90 PSI. They're OK for occasional use, and they will
run most tools including a diegrinder, DA sander, chisels, sprayer,
impact wrench, etc.


I'll second that and suggest ignoring any unit that can't produce at least
12 CFM @ 90 PSI with at least a 20 gallon tank.

I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at
6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die grinder.
Oh, it'll run it for a short period but not continuously and a sander is
out
of the question.

If you have any desire to do any sand/bead/shot blasting you'll need up to
30 CFM.


A small blast cabinet with an S-25 siphon gun from TP Tools works
fine on 10 CFM. Not for big jobs, but it's great for small stuff.


Unfortunately, for me, the "stuff" that I'd like to clean up won't quite fit
in it.


  #13   Report Post  
Gerald Miller
 
Posts: n/a
Default Compressor recommendations

On Sat, 15 Oct 2005 02:05:02 -0500, Don Foreman
wrote:

On Fri, 14 Oct 2005 13:45:39 -0700, Grant Erwin
wrote:

RAM^3 wrote:

I bought a Porter Cable "Job Boss" [model 3151 iirc] that was "rated" at 6.2
CFM @ 90 PSI. It won't keep up with a Campbell-Hausfeld 6 CMF die grinder.
Oh, it'll run it for a short period but not continuously and a sander is out
of the question.


That's another issue - just as these consumer-grade air compressor vendors
overrate the CFM ratings for compressors, so they underrate the CFM on their air
tools. I have yet to see an air die grinder which doesn't require a solid 15 CFM
at 90 psi to run the air pump at 50% duty cycle or below which is what you
should have to avoid wearing out your compressor.

Not 6 CFM. Not 10 CFM. FIFTEEN CFM.

GWE


Which sez your diegrinders need about 7.5 CFM. Diff'rent strokes for
diff'rnt folks. Weekend workers are not gonna be running a
diegrinder 16 hours per weekend most weekends. Sauce for goose 'n
gander, etc.

I don't know of any "weekend shop" guy that hasn't been satisfied
with his "consumer" 11CFM or so compressor.

I think we "advisors" should separate "whut I have" from "whut you
should have" when needs of askers may be different from ours.

I am quite happy with the performance from my $12 die grinder powered
by my 1/2 HP, 2CFM compressor. Of course if I found a 15 CFM
compressor and appropriate motor for the money invested in the present
setup ( less than $10 ) I wouldn't turn it down.
Gerry :-)}
London, Canada
  #14   Report Post  
Don Foreman
 
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Default Compressor recommendations

On Sat, 15 Oct 2005 20:34:09 -0500, "RAM^3"
wrote:


Don: here's one "weekend shop" guy that's going to be looking for something
in the 15+ CFM range with as much storage capacity as I can get that'll run
on 240V single-phase. [Emphasis on the "+"]

My goal will be to have enough capacity to consider doing light-to-medium
sand/bead blasting and, if the comments posted here are even "near the
ballpark", there are few pneumatic applications that require more airflow
than that.


You can get an 18 CFM Ingersoll single stage for about $800.

Since you want storage capacity, I'd encourage you to look at a
two-stage. They are noticably more efficient (more CFM per HP), and
their capacity is nearly the same at 175 PSI as it is 90 PSI.
Having your reservoir at 175 PSI rather than 125 PSI more than doubles
its capacity for given volume, for shop air regulated to 90 PSI.



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