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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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#43
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On Tue, 21 Jun 2005 18:57:47 -0700, DGoncz wrote:
That's my best question; is there any hope at all? This is a one-off demo, not a production prototype! Well, let's touch base with reality here. What do you actually have? A bicycle with a generator? Let's get to the basics. Don't pull theory on these frat boys, they'll tear you to ribbons. What do you have now, and what are you trying to accomplish? Thanks, Rich |
#44
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Sorry to miss your reply, Rich.
There have been a few different configurations on road. There was a motor, glued to the V in the bottom bracket on the mountain bike. An EROS bike motor, with an adapter to the custom cogs Jensen made. And a chain to a right hand crank and cogs, with the pedal tending to unscrew. And a Bicycle Lighting Systems PAR 35 6VDC light. This rig didn't work real well, so I made a motor mount, and got a bigger motor. The Ametek servo motor is 4" OD and 5" L. See ftp://users.aol.com/DGoncz for photos of the trapezoidal mount with hose clamps, low in the V near the bottom bracket. Not bad. Rode up hill at night with the B.L.S. light. Then there was the big round disk covering the main triangle. Of 3/4 inch LDF. This allowed for chain drive from the pedals or the rear wheel. The rear gear on the mountain bike was brazed from a steel BMX spider and had a bottom bracket lock ring on it. It mounted to the flip flop hub, relaced to the rim. With that rig, I added ultracapacitors. Eight PC 2500 2700 F 2.5 V caps from Maxwell, surplus. And a digital dashboard. The caps were never used on the recumbent. The Ametek motor mounts under the seat back bag on the Thunderbolt. The mount was made of plastic drain pipe. Eventually it became clear that an idler was needed to keep the chain on the rear cog, which was made from a Big Cheese BMX chain ring holder, mounted on a mountain bike disc hub, relaced to the rear rim. That was the rig in the videos at ftp://users.aol.com/DGoncz. New Year's Eve. 24 watts of Christmas lights on the bike, driven by the Ametek and an inverter. There was also the AC generator, subject of this thread, painstakingly mounted to the front derailer post. One day, the Ametek drove the inverter which drove the front motor/generaor in motor mode. It was a shakedown. What I am trying to accomplish is to provide all the electrical needs of an infantry soldier, with reasonable mobility and load carrying ability, on dirt roads, whether riding or stopped, such that the only resupply will be ammunition and food. Currently we resupply a lot of primary and secondary batteries to our infantry. An awful lot. A mobility and operational capability restricting large quantity, in fact. Doug |
#45
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On Tue, 28 Jun 2005 18:07:21 -0700, DGoncz wrote:
What I am trying to accomplish is to provide all the electrical needs of an infantry soldier, with reasonable mobility and load carrying ability, on dirt roads, whether riding or stopped, such that the only resupply will be ammunition and food. Currently we resupply a lot of primary and secondary batteries to our infantry. An awful lot. A mobility and operational capability restricting large quantity, in fact. Oh. Now I see why the big secrecy. Since I'm a pacifist, you may now go masturbate. Thanks, Rich |
#46
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On Wed, 29 Jun 2005 18:14:31 GMT, Rich Grise
wrote: On Tue, 28 Jun 2005 18:07:21 -0700, DGoncz wrote: What I am trying to accomplish is to provide all the electrical needs of an infantry soldier, with reasonable mobility and load carrying ability, on dirt roads, whether riding or stopped, such that the only resupply will be ammunition and food. Currently we resupply a lot of primary and secondary batteries to our infantry. An awful lot. A mobility and operational capability restricting large quantity, in fact. Oh. Now I see why the big secrecy. Since I'm a pacifist, you may now go masturbate. Thanks, Rich Rich, DGoncz is a good guy. Helpful if he knows the answer, educational because he keeps the folks on RCM updated on his experiments. Really detailed stuff. Your comment was out of line. If you were trying to be funny you failed. Eric R Snow |
#47
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I'm a pacifist, too, Rich.
I can hardly kill a bug. Doug |
#48
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I'm a pacifist, too, Rich.
I can hardly kill a bug. Doug |
#49
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On Wed, 29 Jun 2005 18:14:31 GMT, Rich Grise
wrote: On Tue, 28 Jun 2005 18:07:21 -0700, DGoncz wrote: What I am trying to accomplish is to provide all the electrical needs of an infantry soldier, with reasonable mobility and load carrying ability, on dirt roads, whether riding or stopped, such that the only resupply will be ammunition and food. Currently we resupply a lot of primary and secondary batteries to our infantry. An awful lot. A mobility and operational capability restricting large quantity, in fact. Oh. Now I see why the big secrecy. Since I'm a pacifist, you may now go masturbate. Thanks, Rich Masturbate? Sounds like you are suffering from a deep seated mental illness. Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
#50
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On Thu, 30 Jun 2005 07:59:06 +0000, Gunner wrote:
On Wed, 29 Jun 2005 18:14:31 GMT, Rich Grise On Tue, 28 Jun 2005 18:07:21 -0700, DGoncz wrote: What I am trying to accomplish is to provide all the electrical needs of an infantry soldier, with reasonable mobility and load carrying ability, on dirt roads, whether riding or stopped, such that the only resupply will be ammunition and food. Currently we resupply a lot of primary and secondary batteries to our infantry. An awful lot. A mobility and operational capability restricting large quantity, in fact. Oh. Now I see why the big secrecy. Since I'm a pacifist, you may now go masturbate. Masturbate? Sounds like you are suffering from a deep seated mental illness. Takes one to know one! ;-P -- Flap! The Pig Bladder from Uranus, still waiting for that hot babe to ask what my favorite planet is. ;-j |
#51
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On Thu, 30 Jun 2005 18:53:34 GMT, Pig Bladder
wrote: On Thu, 30 Jun 2005 07:59:06 +0000, Gunner wrote: On Wed, 29 Jun 2005 18:14:31 GMT, Rich Grise On Tue, 28 Jun 2005 18:07:21 -0700, DGoncz wrote: What I am trying to accomplish is to provide all the electrical needs of an infantry soldier, with reasonable mobility and load carrying ability, on dirt roads, whether riding or stopped, such that the only resupply will be ammunition and food. Currently we resupply a lot of primary and secondary batteries to our infantry. An awful lot. A mobility and operational capability restricting large quantity, in fact. Oh. Now I see why the big secrecy. Since I'm a pacifist, you may now go masturbate. Masturbate? Sounds like you are suffering from a deep seated mental illness. Takes one to know one! ;-P Actually, it takes an observer. Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
#52
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wrote:
Sorry to miss your reply, Rich. There have been a few different configurations on road. There was a motor, glued to the V in the bottom bracket on the mountain bike. An EROS bike motor, with an adapter to the custom cogs Jensen made. And a chain to a right hand crank and cogs, with the pedal tending to unscrew. And a Bicycle Lighting Systems PAR 35 6VDC light. This rig didn't work real well, so I made a motor mount, and got a bigger motor. The Ametek servo motor is 4" OD and 5" L. See ftp://users.aol.com/DGoncz for photos of the trapezoidal mount with hose clamps, low in the V near the bottom bracket. Not bad. Rode up hill at night with the B.L.S. light. Then there was the big round disk covering the main triangle. Of 3/4 inch LDF. This allowed for chain drive from the pedals or the rear wheel. The rear gear on the mountain bike was brazed from a steel BMX spider and had a bottom bracket lock ring on it. It mounted to the flip flop hub, relaced to the rim. With that rig, I added ultracapacitors. Eight PC 2500 2700 F 2.5 V caps from Maxwell, surplus. And a digital dashboard. The caps were never used on the recumbent. The Ametek motor mounts under the seat back bag on the Thunderbolt. The mount was made of plastic drain pipe. Eventually it became clear that an idler was needed to keep the chain on the rear cog, which was made from a Big Cheese BMX chain ring holder, mounted on a mountain bike disc hub, relaced to the rear rim. That was the rig in the videos at ftp://users.aol.com/DGoncz. New Year's Eve. 24 watts of Christmas lights on the bike, driven by the Ametek and an inverter. There was also the AC generator, subject of this thread, painstakingly mounted to the front derailer post. One day, the Ametek drove the inverter which drove the front motor/generaor in motor mode. It was a shakedown. If you posted all that in English u might get more feedback. What I am trying to accomplish is to provide all the electrical needs of an infantry soldier, with reasonable mobility and load carrying ability, on dirt roads, whether riding or stopped, such that the only resupply will be ammunition and food. Currently we resupply a lot of primary and secondary batteries to our infantry. An awful lot. A mobility and operational capability restricting large quantity, in fact. Doug I would start at this point if I were you, because I think your idea of a way to do it is fundamentally flawed. Using a soldier to manually generate electricity will impose substantial extra physical demands on him. This means healthy soldiers will cover less miles, do less work, arrive more tired, and generally make them an inferior fighting force. Hardly what you want in your military! The whole idea with power is to have the power help the user, rather than the user slave away to produce the power. One helps, the other hinders. This issue makes your whole approach a dead duck in most situations. It may have its apps, but will be deprecated in most situations. More logical would be a solar panel on the bike. Even supplying endless batteries is better that pedal power, when you can provide those supplies. NT |
#53
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I believe a bicycle coasting down a hill normally travels faster than a
walking soldier. If generator output allows power capture on coasts, reducing speed to walking speed, then as far as mobility goes, on dirt roads, it's a dead heat for speed, with the bicycle/generator out ahead in terms of independence from supply. Doug |
#54
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On Sat, 02 Jul 2005 15:10:26 -0700, bigcat wrote:
.... Using a soldier to manually generate electricity will impose substantial extra physical demands on him. This means healthy soldiers will cover less miles, do less work, arrive more tired, and generally make them an inferior fighting force. Hardly what you want in your military! .... Hey! Works for me! ;-P Cheers! Rich |
#55
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On Sat, 02 Jul 2005 17:49:23 -0700, DGoncz wrote:
I believe a bicycle coasting down a hill normally travels faster than a walking soldier. If generator output allows power capture on coasts, reducing speed to walking speed, then as far as mobility goes, on dirt roads, it's a dead heat for speed, with the bicycle/generator out ahead in terms of independence from supply. Yabbut, who gets volunteered to push the damn thing back up the hill? Thanks, Rich |
#56
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Yabbut, which is easier, backpacking 1000 feet vertical with 70 pounds
on you, or pedaling a 100 pound bicycle up the equivalent road? I admit bikes can't go everywhere, but anywhere they go they are more efficient than porting a load. Doug |
#57
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#58
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wrote: wrote: I believe a bicycle coasting down a hill normally travels faster than a walking soldier. If generator output allows power capture on coasts, reducing speed to walking speed, then as far as mobility goes, on dirt roads, it's a dead heat for speed, with the bicycle/generator out ahead in terms of independence from supply. Doug If you actually work out how much energy you can capture that way, I think youll find it disappointing. NT Dear NT, I have worked it out. I was impressed, not disappointed. I have actually captured such energy. I was more than impressed, I was frightened. I had to slam on the brakes before I damaged the wiring and components with the several hundred watt power surge. Doug |