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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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alright all you creative geniuses, put on your thinking caps. Every year
(about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? walt |
#2
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"wallster" wrote in message
... alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? I haven't made one of these, but as a kid I dreamed about building my very own hovercraft using lawnmower engines. ![]() - Michael |
#3
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![]() "DeepDiver" wrote in message ... "wallster" wrote in message ... alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? I haven't made one of these, but as a kid I dreamed about building my very own hovercraft using lawnmower engines. ![]() - Michael aircompressor, take the carb off run a pipe up the an aircleaner, take the muffler off run a pipe up to the an aircleaner. open the valve cover rotate the egine until one of the tappets is all the way out and cut it off, do the same for the other tappet. Heat the valve spring until the are soft enough that they just close the valve. Replace spark plug with a check valve ( orientation of the valve is left as an exercise for the reader). get another old motor, remove blade, replace with fanbelt, do the same on compressor. Bingo a 3.5 HP aircompressor, that has a lube system, forced aircooling of the cyclinder and can get to 160PSI depending on the quality of motor used. It gives fairly good airflow too. Pat |
#4
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The problem with most(all) verticals is that the mower blade is the
flywheel too. I suppose a "traditional" flywheel could be created...... I have seen references to kits to turn a vertical horizontal, but seems like a lot of work for little gain. JW BTW - I'll be watching this with interest as I seem to have a similar compulsion. I have about 5 questionable push mowers for no reason other than "they must be useful for something". |
#5
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"wallster" wrote in message
... alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? My favorite was an inboard motor for a flat-bottomed skiff, which an older neighbor kid and I put together when I was about 11. Right-angle, through-hull lower units used to be readily available for vertical-shaft lawnmower engines. I haven't seen one for 40 years, but maybe they're still around. I also have seen a couple of similar conversions made from the lower-units of scrapped outboard motors. BTW, they're noisy, they vibrate, and you have to keep moving around the boat to keep the exhaust out of your face. But they're a lot of fun. -- Ed Huntress |
#6
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![]() snipped Here are my limited ideas for this mower engine: 1. car battery jumper machine: I help out at a collision shop and when we get a wreck in that we need to move, 9 out of 10 times the battery is dead. I would mount the engine to a base that has an alternator (adjustable mounted for adjustment) that has pullys and a belt mounted. The output (13.5vdc) would go to a battery. The battery could have jumper leads that could be used to jump the dead car battery. The base would have wheels for moving. 2. Since this particular mower was front wheel drive, i kept the little transmission with the pully and drive gears. This could be made into some sort of a self driven machine, but i cant think of anything. We should have some sort of competion to see who can create the most innovative "thingy" from a junked lawnmower and post them in the drop box. Give everybody a couple of weeks to scrounge up junk parts. I would gladly contribute a couple bucks to the winner. I like the compressor idea and the boat idea so far, dont forget our friends the "u-joint" and the "hime" (sp?)(y'know the doo-hicky that's used to stabilyze a spinning shaft) walt |
#7
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wallster wrote:
snipped 2. Since this particular mower was front wheel drive, i kept the little transmission with the pully and drive gears. This could be made into some sort of a self driven machine, but i cant think of anything. Combine Toolchest on wheels with engine and transmission. Ken |
#8
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"wallster" wrote in message
... | alright all you creative geniuses, put on your thinking caps. Every year | (about this time) i run across discarded lawnmowers. I cant help myself, i | almost always stop and pick them up. Sometimes i get them running and sell | them for some always needed beer money. But alot of the time, the deck is | rotted beyond repair so i'll remove the wheels and engine and hope to use it | another time. I just have to make something cool using a vertical shaft | engine, the horizontals get all the glory. Besides a home-built generator, | what projects have you folks made using these engines? | | walt I haven't done these things, but here are some ideas, and not all of them original: drink blender (okay, this exists already) Kitchen mixer (your wife will almost like it if you take her camping!) paint and slurry mixer (for the 5 gallon cans!) oversized portable drill (this one exists already, too) drill for concrete and steel (where you don't have electricity, see?) I could go on, but to get ideas all you have to do is stroll into your garage/shop, kitchen (depends...are you single? ![]() have ever needed to be cordless? |
#9
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carl mciver wrote:
"wallster" wrote in message ... | alright all you creative geniuses, put on your thinking caps. Every year | (about this time) i run across discarded lawnmowers. I cant help myself, i | almost always stop and pick them up. Sometimes i get them running and sell | them for some always needed beer money. But alot of the time, the deck is | rotted beyond repair so i'll remove the wheels and engine and hope to use it | another time. I just have to make something cool using a vertical shaft | engine, the horizontals get all the glory. Besides a home-built generator, | what projects have you folks made using these engines? | | walt I haven't done these things, but here are some ideas, and not all of them original: drink blender (okay, this exists already) Kitchen mixer (your wife will almost like it if you take her camping!) paint and slurry mixer (for the 5 gallon cans!) oversized portable drill (this one exists already, too) drill for concrete and steel (where you don't have electricity, see?) I could go on, but to get ideas all you have to do is stroll into your garage/shop, kitchen (depends...are you single? ![]() have ever needed to be cordless? Post hole Digger. Ken |
#10
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wallster wrote:
alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? walt Ever see the Richard Pryor flick 'Moving'? Build a killer, multi-blade mower. Four blades, two of which counter-rotate so you get a nice even, and wide, cut. Tall wheels to get over obstacles, remote control for speed, steering, etc. Sit in the shade and gloat while neighbors turn green with envy. Floating back to Earth now... Xavier Cugat |
#11
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On Fri, 13 May 2005 08:57:55 -0400, "wallster"
wrote: alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? walt How about a multi engine hover craft? Gunner "Veterans, and anyone sensible, take cover when there's incoming. A cloud of testosterone makes a **** poor flack shield." Offbreed |
#12
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hover crafts are cool, that would be a neat project. Junk yard wars,
monster garage, and mythbusters have all done some type of hover unit. They dont seem to complicated. walt |
#13
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On Fri, 13 May 2005 08:57:55 -0400, "wallster"
wrote: alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? How about a mowbot -- autonomous lawnmower. It might be radio-controlled by an operator, or perhaps follow a buried wire. Extra credit: one with a nav system that could be "trained" once by an operator and then retrace that path by itself after being trained. Devising the nav system could be a project in itself. Might be differential GPS, perhaps a homebrew inverted LORAN type of system with a couple of synchronized 433 MHz low power xmtrs, a pair of rotating roof-mounted lasers, or ???? I used to think I wanted to build something like that. Now that I have the tools and skills to really do such a thing, I've lost the motivation because I kinda enjoy riding the mower around on a nice day. |
#14
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"wallster" wrote in
: alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? Pressure washer. You could kluge together an Ice auger. You could find a 90 degree gear reducer and put together a powered yard cart/wheel barrow type of rig. There are usually loads of gear reducers on Ebay. http://search.ebay.com/gear-reducer_W0QQfkrZ1QQfromZR8 -- Dan |
#15
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Portable engine driven DC welder
http://www.motherearthnews.com/top_a..._DC_Arc_Welder Gunner "War is an ugly thing, but not the ugliest of things. The decayed and degraded state of moral and patriotic feeling which thinks that nothing is worth war is much worse. The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stewart Mill |
#16
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On Sat, 14 May 2005 21:42:16 GMT, the inscrutable Gunner
spake: Portable engine driven DC welder http://www.motherearthnews.com/top_a..._DC_Arc_Welder 404 ------ We're born hungry, wet, 'n naked, and it gets worse from there. - http://diversify.com Website Application Programming - |
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On Sat, 14 May 2005 15:35:43 -0700, Larry Jaques
wrote: On Sat, 14 May 2005 21:42:16 GMT, the inscrutable Gunner spake: Portable engine driven DC welder http://www.motherearthnews.com/top_a..._DC_Arc_Welder 404 Damn..it worked earlier today. go to motherearthnews.com, go to archives, go to 1980, issue #66 (when the page loads look for welder for pictures and schematics Issue #66 - November/December 1980 If you can scrounge an old lawn mower, an automobile alternator, and a 12-volt battery, you can . . . BUILD A $20 PORTABLE DC ARC WELDER Given a choice between adding either arc or gas welding to the workshop, most tinkerers find a small AC arc unit to be an inexpensive and impressively versatile piece of equipment. However, for those occasional remote outdoor chores that come up around most farmsteads, gas is just about the only practical choice. (Of course, there are portable electric welders available, and one could use a shop unit and tote along a generator . . . but either approach represents a considerable investment, especially if the devices will be used only to accomplish infrequent in-the-field repairs.) As it happens, MOTHER's researchers run into a fair number of remote welding jobs out at our Eco-Village property — from tacking together a windplant frame to sealing a hydroplant pipe — that are just plain inaccessible to the Lincoln automatic feed unit that they prefer. Therefore, it didn't take long for one member of our team to get so fed up with the hassle of loading both a generator and an arc welder into a pickup truck that he began combining some odds and ends around the shop to make his own portable welder. Experimenter Dennis Burkholder decided that — after scrounging up an old power mower, a set-aside Delco-Remy automobile alternator, and a weary but serviceable 12-volt deep-cycle battery — he had just about everything he needed to build a portable, intermittent-duty, low-voltage, DC welder. Sure enough, after trying a couple of different combinations of the scrap components, he came up with what must be the least expensive (and strangest looking) arc welder ever assembled. Essentially, the welder is powered by the roughly 50 amps that the Delco-Remy alternator is capable of producing . . . and is adjusted by varying the speed of the lawnmower engine. But the 12-volt battery is needed to balance out those surges that occur when the arc is struck or broken. Furthermore, Dennis found that the setup worked a lot more smoothly with two 1-1/2-ohm, 8-amp resistors placed in series with the field of the alternator, to cut the field voltage to about 6 volts. (In fact, without the two resistors, striking an arc would nearly kill the 3-HP Briggs & Stratton engine!) Considering that the parts for the project are almost all scavenged, the welder is amazingly versatile. For one thing, DC capability is often preferred for smooth sheet-metal work, and our lawnmower unit can have its polarity reversed for changing the penetration and spatter qualities of its arc! There are, however, a few limitations to the tool's capabilities. First, the maximum heat of the arc is about 50 amps, so the device won't penetrate more than about 1/4" into steel. In addition, it's best not to use the welder for more than about 20 minutes at a time . . . to avoid overheating the alternator (the thermal overload switch shown in the schematic drawing automatically tells you when enough is enough). And finally, the unit's low-voltage DC current presents both an advantage and a disadvantage over conventional AC power. Because the voltage of a circuit determines the distance a spark will jump, the rod used with our portable welder must be held steadily close to the surface of the work to maintain an arc. But, because it is a direct-current welder, there's little tendency for the rod to become stuck. Of course, the most astounding thing about Dennis's welder is how little it cost. The only components that our researcher was forced to buy were the resistors, which he located at the nearest auto parts store. And — even if your storehouse of valuable discards doesn't equal MOTHER's — you should still be able to purchase the resistors, wires, switches, pulleys, and V-belt for less than $20. When you think about it, a $20 DC arc welder, with a built-in dolly, might be the workshop bargain of the year! http://www.green-trust.org/equipment.htm ------ We're born hungry, wet, 'n naked, and it gets worse from there. - http://diversify.com Website Application Programming - "War is an ugly thing, but not the ugliest of things. The decayed and degraded state of moral and patriotic feeling which thinks that nothing is worth war is much worse. The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stewart Mill |
#18
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On Sun, 15 May 2005 04:58:06 GMT, the inscrutable Gunner
spake: On Sat, 14 May 2005 15:35:43 -0700, Larry Jaques wrote: On Sat, 14 May 2005 21:42:16 GMT, the inscrutable Gunner spake: Portable engine driven DC welder http://www.motherearthnews.com/top_a..._DC_Arc_Welder 404 Damn..it worked earlier today. The server may have been overloaded. Who knows? The same link works today. The CD with 10 years of MEN articles @ $20 might be the best way to read that mag. I've subscribed off and on for a couple decades and at $15/yr, the CD looks like a really good deal. I wonder if they include the ads. (Seriously, I got a lot of ideas from them; maybe more from the ads than the mag itself. ![]() http://www.green-trust.org/equipment.htm This is a MUCH better link. ------ We're born hungry, wet, 'n naked, and it gets worse from there. - http://diversify.com Website Application Programming - |
#19
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Make up a yard waste chipper for prepping compost. I have been meaning to
make something up to cut small branches and stuff up by feeding vertically through the lawnmower deck. I have a friend who shovels his compost through to cut and aerate it at regular intervals. Randy "wallster" wrote in message ... alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? walt |
#20
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Cut it up and turn it into a hit/miss style engine.
Use the engine to power a welder made from an auto alternator. Portable generator made out of auto alternator or store bought head. Portable hydraulic unit with the pump mounted inside the hydraulic sump. Used to power a splitter or lift or rescue tools. "wallster" wrote in message ... alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? walt ----== Posted via Newsfeeds.Com - Unlimited-Uncensored-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#21
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My old favourite, from scavenged lawnmower engines is the Robot Wars
battlebot. Made a mean twin engined metal chewing monster out of a couple old lawnmowers. Went well till the petrol storage leaked and the bot blew up. Sure was fun though and I took out the competition. Couldn't recognize one internal component, apart from the engines and the motors. (Which were twisted to hell and back). Melted polycarbonate and sheet steel carnage. My name is banned from petrol bot building. Shame, i love the noise they make. TR |
#22
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On Fri, 13 May 2005 08:57:55 -0400, "wallster"
wrote: My BIL left a dead mower out on the verge, and somebody came in an complained that it did not work. True story. alright all you creative geniuses, put on your thinking caps. Every year (about this time) i run across discarded lawnmowers. I cant help myself, i almost always stop and pick them up. Sometimes i get them running and sell them for some always needed beer money. But alot of the time, the deck is rotted beyond repair so i'll remove the wheels and engine and hope to use it another time. I just have to make something cool using a vertical shaft engine, the horizontals get all the glory. Besides a home-built generator, what projects have you folks made using these engines? walt |
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