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#1
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#6 NM wire in 1/2" hole?
Hi,
I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! Regards, Theodore. |
#2
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#6 NM wire in 1/2" hole?
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#4
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#6 NM wire in 1/2" hole?
On Mon, 21 Jul 2014 17:23:30 -0600, Tony Hwang
wrote: Doug Miller wrote: wrote in : Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! I doubt very much that this would meet Code. First of all, you can't just pass the cable through the knockout hole -- for the protection of the cable and the connections, Code requires some sort of fitting on the hole (e.g. a cable clamp aka "Romex connector") which secures the cable to the box. And I can't imagine that any fitting which would fit a 1/2" knockout is listed for use with anything as large as 6-3; for example, the Romex connectors used with 1/2" knockouts are listed for 14-2 through 10-3. Does the panel have any vacant 1" knockouts? Or can you ream the 1/2" hole to 3/4"? Hi. The length of cable must be long, otherwise wouldn't 8-3 do? Enlarging hole is easy using rimmer, cabinet is not really heavy gauge steel. I assume you mean a reamer - which leaves all kinds of conductive swarf all through the panel. The only RIGHT way to do it is with a "knoclut punch" - aften referred to by the most common brand - a "greenlee punch" Any electrician worth his salt will have one. All you get that way is a metal ring. |
#5
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#6 NM wire in 1/2" hole?
On 7/21/2014 8:31 PM, wrote:
The length of cable must be long, otherwise wouldn't 8-3 do? Enlarging hole is easy using rimmer, cabinet is not really heavy gauge steel. I assume you mean a reamer - which leaves all kinds of conductive swarf all through the panel. The only RIGHT way to do it is with a "knoclut punch" - aften referred to by the most common brand - a "greenlee punch" Any electrician worth his salt will have one. All you get that way is a metal ring. HF sells step bits which can be used to enlarge the hole. Of course, you need a shopvac in action at the same time to catch the chips. Instead of a rimmer, use a knoclut punch. Amazing, one good misssspelled word desserves anothher. .. Christopher A. Young Learn about Jesus www.lds.org .. |
#6
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#6 NM wire in 1/2" hole?
Tony Hwang wrote in :
The length of cable must be long, otherwise wouldn't 8-3 do? Conductor size is determined by amperage, not by length. Enlarging hole is easy using rimmer, LMAO! The tool he needs is a *reamer*. A "rimmer" is something altogether different. |
#7
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#6 NM wire in 1/2" hole?
On Monday, July 21, 2014 7:17:12 PM UTC-4, Doug Miller wrote:
wrote in : Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! I doubt very much that this would meet Code. First of all, you can't just pass the cable through the knockout hole -- for the protection of the cable and the connections, Code requires some sort of fitting on the hole (e.g. a cable clamp aka "Romex connector") which secures the cable to the box. And I can't imagine that any fitting which would fit a 1/2" knockout is listed for use with anything as large as 6-3; for example, the Romex connectors used with 1/2" knockouts are listed for 14-2 through 10-3. Does the panel have any vacant 1" knockouts? Or can you ream the 1/2" hole to 3/4"? Aside from that, does he really need #6 for an AC? Presumbably a home AC? I have a 5 ton, which I believe is the largest made and it's rated for #8. I wonder if he's sizing based on breaker, instead of sizing based on the install instructions and eqpt rating. Meaning I have a 50 amp breaker on my 8 gauge, 5 ton and it's to code because it's a motor load, not an oven. |
#8
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#6 NM wire in 1/2" hole?
trader_4 wrote in news:33f37dfc-9d21-481f-9d0e-b98ec7ca68b6
@googlegroups.com: Aside from that, does he really need #6 for an AC? Presumbably a home AC? I have a 5 ton, which I believe is the largest made and it's rated for #8. I wonder if he's sizing based on breaker, instead of sizing based on the install instructions and eqpt rating. Meaning I have a 50 amp breaker on my 8 gauge, 5 ton and it's to code because it's a motor load, not an oven. Whether he needs AWG-6 or AWG-8 is not really relevant -- neither one is listed for use with any Romex connector or clamp that I'm aware of which will fit in a 1/2" knockout. Another question for the OP: do you really need 6-3 (or 8-3, as the case may be) for an air conditioner? If it's central AC, it's almost surely a pure 240V load, and 2-conductor cable will do -- and if it's a window AC, 10-3 is almost surely sufficient. |
#9
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#6 NM wire in 1/2" hole?
On Tue, 22 Jul 2014 01:10:49 +0000 (UTC), Doug Miller
wrote: trader_4 wrote in news:33f37dfc-9d21-481f-9d0e-b98ec7ca68b6 : Aside from that, does he really need #6 for an AC? Presumbably a home AC? I have a 5 ton, which I believe is the largest made and it's rated for #8. I wonder if he's sizing based on breaker, instead of sizing based on the install instructions and eqpt rating. Meaning I have a 50 amp breaker on my 8 gauge, 5 ton and it's to code because it's a motor load, not an oven. Whether he needs AWG-6 or AWG-8 is not really relevant -- neither one is listed for use with any Romex connector or clamp that I'm aware of which will fit in a 1/2" knockout. Another question for the OP: do you really need 6-3 (or 8-3, as the case may be) for an air conditioner? If it's central AC, it's almost surely a pure 240V load, and 2-conductor cable will do -- and if it's a window AC, 10-3 is almost surely sufficient. Wire size is PRIMARILY dictated by load, but cable length comes into play due to excessive voltage drop. You can never go wrong going one size oversized. |
#11
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#6 NM wire in 1/2" hole?
wrote in :
On Mon, 21 Jul 2014 15:30:28 -0700 (PDT), wrote: Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! Can you get the 6-3 cable through the required cable connector, is the big question. If you can fit the 6-3 into the connector that threads into the 1/2" knockout, you are gold. WRONG. The big question is whether the required cable connector is listed for use with 6-3 cable. If the connector is not listed for use with 6-3 cable, it's a Code violation to use it for that, whether the cable fits or not. |
#12
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#6 NM wire in 1/2" hole?
On Tue, 22 Jul 2014 01:14:05 +0000 (UTC), Doug Miller
wrote: wrote in : On Mon, 21 Jul 2014 15:30:28 -0700 (PDT), wrote: Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! Can you get the 6-3 cable through the required cable connector, is the big question. If you can fit the 6-3 into the connector that threads into the 1/2" knockout, you are gold. WRONG. The big question is whether the required cable connector is listed for use with 6-3 cable. If the connector is not listed for use with 6-3 cable, it's a Code violation to use it for that, whether the cable fits or not. Well, you show me a romex connector that will take a 6/3 cable that isn't listed for use with 6/3 and you may have a point. The POINT is, there is no romex connector that WILL accept a 6/3 - listed or not.. |
#13
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#6 NM wire in 1/2" hole?
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#14
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#6 NM wire in 1/2" hole?
wrote in :
On Mon, 21 Jul 2014 22:19:30 -0400, wrote: I missed the 1/2" requirement in my last reply - this is the corrected reply. That's not all you missed, and no, your reply is not corrected, it's still wrong because you're still missing the main point that whether the cable physically fits or not is meaningless. The ONLY thing that counts is whether the connector is listed for such use. The main reason for emphasizing the distinction is so that newbies are not mislead by your incorrect post into thinking that -- for example -- because they can fit three 14-2 cables in a standard Romex connector it must be OK to do so. |
#15
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#6 NM wire in 1/2" hole?
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#16
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#6 NM wire in 1/2" hole?
Hi, I'm the OP.
Yes, the mini split a/c system specs explicitly call for a 50amp breaker and #6 AWG (although I shudder to think that it'll actually use that much, with a 16 SEER). I think I answered my own question by finding several "conduit fill charts" online that say 1/2" conduit can only have 2 #6 wires, so rules are there to keep me safe and I'm fine with that. I also failed to notice one last 3/4" knock-out, so I'll be using that one. Many thanks to all the good technical solutions and suggestions! Regards, Theodore. |
#17
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#6 NM wire in 1/2" hole?
On 7/21/2014 11:43 PM, wrote:
Hi, I'm the OP. Yes, the mini split a/c system specs explicitly call for a 50amp breaker and #6 AWG (although I shudder to think that it'll actually use that much, with a 16 SEER). I think I answered my own question by finding several "conduit fill charts" online that say 1/2" conduit can only have 2 #6 wires, so rules are there to keep me safe and I'm fine with that. I also failed to notice one last 3/4" knock-out, so I'll be using that one. Many thanks to all the good technical solutions and suggestions! Regards, Theodore. So, what's the tons or BTU that needs such a big wire? .. Christopher A. Young Learn about Jesus www.lds.org .. |
#18
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#6 NM wire in 1/2" hole?
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#19
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#6 NM wire in 1/2" hole?
On Tuesday, July 22, 2014 10:08:58 AM UTC-4, philo* wrote:
On 07/21/2014 10:43 PM, wrote: Hi, I'm the OP. Yes, the mini split a/c system specs explicitly call for a 50amp breaker and #6 AWG (although I shudder to think that it'll actually use that much, with a 16 SEER). I think I answered my own question by finding several "conduit fill charts" online that say 1/2" conduit can only have 2 #6 wires, so rules are there to keep me safe and I'm fine with that. I also failed to notice one last 3/4" knock-out, so I'll be using that one. Many thanks to all the good technical solutions and suggestions! Regards, Theodore. Though your A/C is not likely to draw anywhere near 50 amps continuously, it will have a very high initial startup current. By using #6 wire the voltage drop should be minimal. It's also minimal with #8 and the percent voltage drop difference between #6 and #8 is insignificant. Which is why you can wire even a 5 ton AC with number #8. |
#20
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#6 NM wire in 1/2" hole?
On 07/22/2014 09:42 AM, trader_4 wrote:
Though your A/C is not likely to draw anywhere near 50 amps continuously, it will have a very high initial startup current. By using #6 wire the voltage drop should be minimal. It's also minimal with #8 and the percent voltage drop difference between #6 and #8 is insignificant. Which is why you can wire even a 5 ton AC with number #8. I am sure you can but if the mfg says #6 I'd just go with what they say. |
#21
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#6 NM wire in 1/2" hole?
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#22
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#6 NM wire in 1/2" hole?
On Tuesday, July 22, 2014 11:49:38 AM UTC-4, Doug Miller wrote:
wrote in : Hi, I'm the OP. Yes, the mini split a/c system specs explicitly call for a 50amp breaker and #6 AWG (although I shudder to think that it'll actually use that much, with a 16 SEER). Do you really need 6-3 cable, though? Or will 6-2 suffice? Another good point. Would be a shame to pay for 3 conductors and then wind up not even having a place to connect one. I'd be curious to learn the make/model of this beast so we can see the install instructions. I'm still skeptical of 6 gauge for a mini-split. |
#23
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#6 NM wire in 1/2" hole?
Hi, I'm the OP.
The unit is a Sea Breeze SMZ42H46ZOGX. The instruction manual and even the promo literature explicitly calls out a 6AWG Stranded 3 Conductor cable, with a 50amp breaker. Weird thing is that of the 3 conductors, it appears to send one to ground (http://i899.photobucket.com/albums/a...s3e1fd5ca.jpg). And since I have a "6-3 Romex NM-B with ground", I now seem to have an extra (unused) wire... the neutral. Do you agree? |
#24
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#6 NM wire in 1/2" hole?
Sounds like you're suggesting they overcompensated, but I will not be so bold as to disregard a specification that explicitly says use 6AWG with a 50Amp breaker.
From the literatu Rated Voltage & Frequency and Phase :208-230 / 1PH Min./ Max. Operating Voltage :187 / 253 VAC Circuit Breaker Size (A): 50 Min. Circuit Ampacity (A): 26 Wiring (Outdoor unit to Power Disconnect): 3C- 6 AWG (minimum) |
#25
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#6 NM wire in 1/2" hole?
On Fri, 01 Aug 2014 00:32:34 -0400, wrote:
On Thu, 31 Jul 2014 20:25:57 -0700 (PDT), wrote: SMZ42H46ZOGX When I look this up I do see where the manual says you need 6 ga wire but it also says "Minimum circuit ampacity 26a" which would be 10 gauge copper according to the NEC. It really sounds like the chinese book writer does not understand the electrical code. Does the label on the outside unit say "26a" on the minimum circuit ampacity line? Maximum over current protection probably says "50a" 26 amps is more than 80% of 30 amps. Generally a circuit should not excede 80% of the circuit protection rating (fuse or breaker - and I assume wiring). Also, if I remember and read correctly, the specification is for a "stranded" wire - which "generally" should be sized up 1 size. So up one from 10 because it is over 80% circuit capacity, and up one for stranded would be a #6 stranded cordWhich would explain the recommendadation - and would allow a #8 solid conductor. Still. not hurting anything but the pocketbook using #6, and using 3+ground instead of 2+ground is costing a lot more than the guage upgrade. Remember - it was talking about a "3 conductor stranded cord" - which is black/white/green. Using solid cable that is 2+ground - black, white, and bare. |
#26
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#6 NM wire in 1/2" hole?
On 7/21/2014 6:30 PM, wrote:
Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! Regards, Theodore. On a practical note, I'd be sure to have a Romex connector http://www.contractcleanersupplies.c...-connector.jpg in the punch out. Just to run the wire through the hole leaves the risk of the panel metal wearing through the insulation and causing a short. How many tons of cooling? I remember using 10 AWG for 2 1/2 ton system one time. -- .. Christopher A. Young Learn about Jesus www.lds.org .. |
#27
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#6 NM wire in 1/2" hole?
On Tuesday, July 22, 2014 6:43:07 AM UTC-4, Stormin Mormon wrote:
On 7/21/2014 6:30 PM, wrote: Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! Regards, Theodore. On a practical note, I'd be sure to have a Romex connector http://www.contractcleanersupplies.c...-connector.jpg in the punch out. Just to run the wire through the hole leaves the risk of the panel metal wearing through the insulation and causing a short. How many tons of cooling? I remember using 10 AWG for 2 1/2 ton system one time. I think Gfre might be on to something when he suggested it might also have resistance electric heat and maybe that's why the need for #6. If the OP gives the make and model we could probably find the specs and install intructions and I'd like to take a look. I'm still skeptical that a mini-split could really need #6. As I said, my 5 ton central AC uses #8, but being AC only, it doesn't have any resistance heat. |
#28
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#6 NM wire in 1/2" hole?
On 7/22/2014 8:37 AM, trader_4 wrote:
I think Gfre might be on to something when he suggested it might also have resistance electric heat and maybe that's why the need for #6. If the OP gives the make and model we could probably find the specs and install intructions and I'd like to take a look. I'm still skeptical that a mini-split could really need #6. As I said, my 5 ton central AC uses #8, but being AC only, it doesn't have any resistance heat. OP had been providing some info, but now I sense some resistance. We'll have to amp it up a bit. -- .. Christopher A. Young Learn about Jesus www.lds.org .. |
#29
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#6 NM wire in 1/2" hole?
On 07/22/2014 07:45 AM, Stormin Mormon wrote:
On 7/22/2014 8:37 AM, trader_4 wrote: I think Gfre might be on to something when he suggested it might also have resistance electric heat and maybe that's why the need for #6. If the OP gives the make and model we could probably find the specs and install intructions and I'd like to take a look. I'm still skeptical that a mini-split could really need #6. As I said, my 5 ton central AC uses #8, but being AC only, it doesn't have any resistance heat. OP had been providing some info, but now I sense some resistance. We'll have to amp it up a bit. Per Ohm's Law, to increase the current you will need to raise the voltage. |
#30
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#6 NM wire in 1/2" hole?
On 7/22/2014 2:22 PM, philo wrote:
On 07/22/2014 07:45 AM, Stormin Mormon wrote: On 7/22/2014 8:37 AM, trader_4 wrote: I think Gfre might be on to something when he suggested it might also have resistance electric heat and maybe that's why the need for #6. If the OP gives the make and model we could probably find the specs and install intructions and I'd like to take a look. I'm still skeptical that a mini-split could really need #6. As I said, my 5 ton central AC uses #8, but being AC only, it doesn't have any resistance heat. OP had been providing some info, but now I sense some resistance. We'll have to amp it up a bit. Per Ohm's Law, to increase the current you will need to raise the voltage. Well, figuring a static load. What did you say? I can't hear you with all that static. -- .. Christopher A. Young Learn about Jesus www.lds.org .. |
#31
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#6 NM wire in 1/2" hole?
It's strictly a heat pump/AC.
No resistance heat that I can see on the specs. |
#32
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#6 NM wire in 1/2" hole?
Hi Theodore,
I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? You can enlarge the 1/2" punch outs to accept a 3/4" cable clamp. The ideal way to do this is with a knockout punch, but they tend to be rather expensive for a one time job. Step drills will also work, but they're almost as expensive as a knockout punch. I went through this recently with my garage heater and used a metal nibbler to enlarge the hole. You can see photos on this page ("Relocating the power cord" about halfway down the page): http://www.watsondiy.com/heater.htm Be sure to turn off the main breaker before you start working in the panel, and vacuum up any little metal bits that may fall inside the panel. Good luck! Anthony Watson www.mountainsoftware.com www.watsondiy.com |
#33
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#6 NM wire in 1/2" hole?
trader4 says: " It seems like they have established their own neutral,
unconneced to the service neutral, going to the other units. " My assumption is that this is not a self-establised neutral, but the wiring control (from the indoor evaporator) that tells the outdoor condenser to switch from A/C to heat pump. Side note: kind of strange to me that the indoor units are 220VAC. Call me paranoid, but |
#34
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#6 NM wire in 1/2" hole?
On Friday, August 1, 2014 10:46:28 AM UTC-4, wrote:
On Fri, 1 Aug 2014 06:42:25 -0700 (PDT), wrote: trader4 says: " It seems like they have established their own neutral, unconneced to the service neutral, going to the other units. " My assumption is that this is not a self-establised neutral, but the wiring control (from the indoor evaporator) that tells the outdoor condenser to switch from A/C to heat pump. Side note: kind of strange to me that the indoor units are 220VAC. Call me paranoid, but The mini splits are usually "inverter" designs so they do generate their own voltages in the unit. I bet the voltages going to each inside unit are not line voltage at all. The ones I have use a low voltage (24 or so) Interesting. I just assumed line voltage in, line voltage out, which I guess it isn't. As you point out, all they really need is power for the fan and a communications link of some kind, so how they do it is up to them. |
#35
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#6 NM wire in 1/2" hole?
On 07/21/2014 06:43 PM, wrote:
On Mon, 21 Jul 2014 15:30:28 -0700 (PDT), wrote: Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! Regards, Theodore. Get one of these http://www.harborfreight.com/knockou...kit-91201.html I agree, I'd punch it out. (sorry if you got an email, I hit the wrong button) |
#36
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#6 NM wire in 1/2" hole?
On Mon, 21 Jul 2014 19:43:33 -0400, wrote:
On Mon, 21 Jul 2014 15:30:28 -0700 (PDT), wrote: Hi, I'm running a 6-3 Romex NM-B with ground for my new air conditioner system. My main panel doesn't seem to have any spare (unoccupied) 3/4" size punch outs left; but there is a 1/2" punch out. It is possible for me to fit this 6-3 with ground in there, but does anyone know whether this is prohibited by the NEC? All advice (and NEC references) appreciated! Regards, Theodore. Get one of these http://www.harborfreight.com/knockou...kit-91201.html That will do the job. Wouldn't want to make my living with it, but it will make a few holes, for sure. A lot cheaper than Greenlee |
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