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#1
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Trane furnace radio/TV interference
Several months ago I had a high efficiency Trane XV90 natural gas
furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. |
#2
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Trane furnace radio/TV interference
modelman wrote:
Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Hi, First you'll have to find out whether the interference is coming thru the power line or thru the air. It can be cured but needs some expert knowledge. Maybe Trane has noise suppressor kit of sort? Better check with them. Tony, VE6CGX |
#3
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Trane furnace radio/TV interference
i would first try telephoning manufacturer, there appears to be a 5
year warranty. http://www.trane.com/Residential/Pro...aces/XV90.aspx see ARRL. ham radio neighbors nearby will help you if it is bothering them. example of their problem at: http://www.arrl.org/tis/info/HTML/pl...-08-28-06.html good luck. modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. |
#4
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Trane furnace radio/TV interference
and see:
http://groups.google.com/group/alt.h...rch+this+group modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. |
#5
Posted to alt.home.repair
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Trane furnace radio/TV interference
Tony,
The interference is being radiated, since I can hear it loud and clear on a "walkman" outside of my house. I haven't yet determined which wiring (power line to the furnace, thermostat cables, etc) is doing most of the radiating. When I "sniff" the wires with my walkman radio, everything seems to be hot with the rf interference. There is no significant change in intensity with split core ferrites (type 31 ferrite) on the thermostat cable. I haven't yet tried an EMI filter in series with the ac line to the furnace. That would require some work on my part, and I want to give Trane a chance to solve this problem. Yesterday I questioned the electrician about why the furnace ground is connected to the gas pipe; I didn't get a logical answer. He said that is the way it's done on all installations. I pointed out that the gas pipe is bonded to the electrical ground of the house and water pipes at its far end about 25 feet from the furnace, providing a dc ground but not an rf ground. I suspect that the gas pipe may be acting as an antenna. However, there was no change in interference when the ground is lifted from the gas pipe. A short ground connection to a ground rod may provide a better rf ground for the furnace. The outfit who installed my furnace promised to contact Trane today. I hope to know more shortly about what solution Trane proposes. Thanks. Jack, K1VT Tony Hwang wrote: modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Hi, First you'll have to find out whether the interference is coming thru the power line or thru the air. It can be cured but needs some expert knowledge. Maybe Trane has noise suppressor kit of sort? Better check with them. Tony, VE6CGX |
#6
Posted to alt.home.repair
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Trane furnace radio/TV interference
"modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD |
#7
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Trane furnace radio/TV interference
Looking back, I now recall that replacing the inducer motor wiring harness
with one that had better shielding did make a significant improvement although it didn't completely resolve the noise problem. MLD "MLD" wrote in message news:q0J4h.5540$qG.1024@trndny02... "modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD |
#8
Posted to alt.home.repair
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Trane furnace radio/TV interference
This comment opens up the possibility that wrapping the existing harness
with a braided wrap as a helix and then bonding the outer braid to a good earth ground may help the radiated electromagnetic interference (EMI). The conducted noise will still need to be filtered / trapped before the wiring enters / exists the furnace. Given that this EMI goes from the AM band (approx 1 MHz frequency all the way up to VHF or UHF television frequencies, however, the likelihood of being able to devise a good wideband filter which substantially reduces the conducted EMI is remote without a lot of expense. If the motor itself is truly the principal noise source, then getting some noise suppression right at the motor offers the best solution, either with shielding, series inductors (chokes), shunt capacitors, or all of the above. The motor brushes and commutating connections may be creating a lot of arcing, and a new motor may help if it is constructed differently (from a different vendor). Smarty "MLD" wrote in message news:d6J4h.3603$Ue.2593@trndny03... Looking back, I now recall that replacing the inducer motor wiring harness with one that had better shielding did make a significant improvement although it didn't completely resolve the noise problem. MLD "MLD" wrote in message news:q0J4h.5540$qG.1024@trndny02... "modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD |
#9
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Trane furnace radio/TV interference
Just to remake the point---the problem is, without question, the inducer
motor. The "new shielded" harness put in my furnace still had, in my opinion, a major flaw. The wires at both connector ends was unshielded for approx 1 inch. So all the wires, at both ends, was exposed to picking up and/or radiating any RF noise. I shielded, using foil, the exposed wires, grounded the harness shielding to the furnace, my earth ground, water pipe and control board grounds. Nothing got rid of the noise problem. You offer some potential fixes but its apparent that Trane isn't interested in putting any effort into resolving the issue. MLD "Smarty" wrote in message ... This comment opens up the possibility that wrapping the existing harness with a braided wrap as a helix and then bonding the outer braid to a good earth ground may help the radiated electromagnetic interference (EMI). The conducted noise will still need to be filtered / trapped before the wiring enters / exists the furnace. Given that this EMI goes from the AM band (approx 1 MHz frequency all the way up to VHF or UHF television frequencies, however, the likelihood of being able to devise a good wideband filter which substantially reduces the conducted EMI is remote without a lot of expense. If the motor itself is truly the principal noise source, then getting some noise suppression right at the motor offers the best solution, either with shielding, series inductors (chokes), shunt capacitors, or all of the above. The motor brushes and commutating connections may be creating a lot of arcing, and a new motor may help if it is constructed differently (from a different vendor). Smarty "MLD" wrote in message news:d6J4h.3603$Ue.2593@trndny03... Looking back, I now recall that replacing the inducer motor wiring harness with one that had better shielding did make a significant improvement although it didn't completely resolve the noise problem. MLD "MLD" wrote in message news:q0J4h.5540$qG.1024@trndny02... "modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD |
#10
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Trane furnace radio/TV interference
MLD
Interesting that your problem was with the motor itself and not the PWM circuitry. My first thought was that the fast switching of the PWM generates strong high frequency components. I note that the whine (modulation on the noise) varies varies with the motor speed. My furnace is only about 4 months old and is also under the 10 year extended warranty (offered as a promotion), so I don't want to mess with my own shielding. If Trane doesn't provide a fix, I will continue experimenting with split core ferrites on various wires. I haven't tried putting ferrittes on the wiring to the motor. Since the motor is surrounded by the metal cabinet shielding, the noise must first be conducted out of the enclosure on wiring, from which it then radiates. MLD wrote: "modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD |
#11
Posted to alt.home.repair
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Trane furnace radio/TV interference
The retrofitted grounded helical shield may be effective if the
windings on the helix are bridged; the shield needs to provide a low impedance for the noise. Otherwise, the noise current would be forced to follow, and be impeded by, the windings of the helix, which is simply an inductor. If Trane doesn't have a solution within a reasonable amount of time, I may experiment with such shielding. It would take some very careful soldering to bridge the windings without damaging the insulation on the enclosed wires. I may also try using some very light guage copper sheet (or foil) folded around the wiring harness and closed with screws and nuts. That way I wouldn't have to worry about soldering and bridging the turns on the helix. Any other ideas? Smarty wrote: This comment opens up the possibility that wrapping the existing harness with a braided wrap as a helix and then bonding the outer braid to a good earth ground may help the radiated electromagnetic interference (EMI). The conducted noise will still need to be filtered / trapped before the wiring enters / exists the furnace. Given that this EMI goes from the AM band (approx 1 MHz frequency all the way up to VHF or UHF television frequencies, however, the likelihood of being able to devise a good wideband filter which substantially reduces the conducted EMI is remote without a lot of expense. If the motor itself is truly the principal noise source, then getting some noise suppression right at the motor offers the best solution, either with shielding, series inductors (chokes), shunt capacitors, or all of the above. The motor brushes and commutating connections may be creating a lot of arcing, and a new motor may help if it is constructed differently (from a different vendor). Smarty "MLD" wrote in message news:d6J4h.3603$Ue.2593@trndny03... Looking back, I now recall that replacing the inducer motor wiring harness with one that had better shielding did make a significant improvement although it didn't completely resolve the noise problem. MLD "MLD" wrote in message news:q0J4h.5540$qG.1024@trndny02... "modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD |
#12
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Trane furnace radio/TV interference
modelman wrote:
Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Trane should be made to fix this and recall all the units that have been installed. I can pick this interference up on a 2 meter receiver in my car for blocks. The FCC should bust them if they don't fix it... I cross posted this to some of the amateur radio groups. Mark |
#13
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Trane furnace radio/TV interference
Given Trane's attitude and the fact that you have localized the problem to
originate at the induction blower, I would replace the motor leaving the existing associated parts intact if possible (impeller / squirrel cage / overtemp thermostat, etc) or replace the entire assembly which includes the motor and associated parts entirely. Having replaced two of these myself, I know this is likely to be a $175 item or more. Adding EMI filtering requires more measurement and experimentation than most people are willing to try, IMHO, so I am reluctant to suggest designing your own EMI filter by trial and error. Wrapping some foil around the blower housing (being careful to avoid shorting out any attached thermostats / safety switches / may help if the motor itself is radiating (as opposed to conduction out through the wiring harness). Smarty "MLD" wrote in message news:CsO4h.3626$Ue.913@trndny03... Just to remake the point---the problem is, without question, the inducer motor. The "new shielded" harness put in my furnace still had, in my opinion, a major flaw. The wires at both connector ends was unshielded for approx 1 inch. So all the wires, at both ends, was exposed to picking up and/or radiating any RF noise. I shielded, using foil, the exposed wires, grounded the harness shielding to the furnace, my earth ground, water pipe and control board grounds. Nothing got rid of the noise problem. You offer some potential fixes but its apparent that Trane isn't interested in putting any effort into resolving the issue. MLD "Smarty" wrote in message ... This comment opens up the possibility that wrapping the existing harness with a braided wrap as a helix and then bonding the outer braid to a good earth ground may help the radiated electromagnetic interference (EMI). The conducted noise will still need to be filtered / trapped before the wiring enters / exists the furnace. Given that this EMI goes from the AM band (approx 1 MHz frequency all the way up to VHF or UHF television frequencies, however, the likelihood of being able to devise a good wideband filter which substantially reduces the conducted EMI is remote without a lot of expense. If the motor itself is truly the principal noise source, then getting some noise suppression right at the motor offers the best solution, either with shielding, series inductors (chokes), shunt capacitors, or all of the above. The motor brushes and commutating connections may be creating a lot of arcing, and a new motor may help if it is constructed differently (from a different vendor). Smarty "MLD" wrote in message news:d6J4h.3603$Ue.2593@trndny03... Looking back, I now recall that replacing the inducer motor wiring harness with one that had better shielding did make a significant improvement although it didn't completely resolve the noise problem. MLD "MLD" wrote in message news:q0J4h.5540$qG.1024@trndny02... "modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD |
#14
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Trane furnace radio/TV interference
Good point! There are FCC rules regarding interference / EMI and Trane may
have flagrantly ignored them. Maybe a threatening letter to the Customer Service Department written with the help of those of us who are amateur radio / electrical engineering types would force them to finally do the right thing. Smarty "Mark" wrote in message oups.com... modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Trane should be made to fix this and recall all the units that have been installed. I can pick this interference up on a 2 meter receiver in my car for blocks. The FCC should bust them if they don't fix it... I cross posted this to some of the amateur radio groups. Mark |
#15
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Trane furnace radio/TV interference
Take Trane to small claims if they dont fix it. After they are served it
will be fixed in a week. |
#16
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Trane furnace radio/TV interference
Smarty wrote:
Good point! There are FCC rules regarding interference / EMI and Trane may have flagrantly ignored them. Maybe a threatening letter to the Customer Service Department written with the help of those of us who are amateur radio / electrical engineering types would force them to finally do the right thing. Smarty "Mark" wrote in message oups.com... modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Trane should be made to fix this and recall all the units that have been installed. I can pick this interference up on a 2 meter receiver in my car for blocks. The FCC should bust them if they don't fix it... I cross posted this to some of the amateur radio groups. Mark First, I would get a schematic of the electronics/wiring/specs/and installation instructions for the specific model (web is a good place maybe.) More of a chance the installer has made an error in the installation, grounding, shielding, etc., could save you from the possibility of "crying wolf" too soon... I suspect the engineers of using more caution in the design of the unit, then the installers in the installation of the unit. JS |
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Trane furnace radio/TV interference
Mark,
I had a severe interference MF to HF from a neighbours gas heater unit. Not sure what it was that was causing it but it was being effectively radiated by the external cables, power and control. I traced the interference to the unit using a portable rx. I silenced it by wrapping both cables tightly around a 6 inch ferrite rod. The cables held in place by cable ties and tape. Hope this helps. 73 Alan VK6BN "Mark" wrote in message oups.com... modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Trane should be made to fix this and recall all the units that have been installed. I can pick this interference up on a 2 meter receiver in my car for blocks. The FCC should bust them if they don't fix it... I cross posted this to some of the amateur radio groups. Mark |
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Trane furnace radio/TV interference
Mark wrote:
modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. ... SNIPPED ... DC motors are notorious noise generators. Those of us who used to be mobile when 6 VDC was the value of a car battery, and alternators did not exist, will attest to the facts of generator [DC motor] noise. A DC motor uses brushes to contact windings within the motor. As the motor turns the brushes continually make and break current in the rotating armature [inductance]. This making and breaking creates a very wide HF and lower VHF noise spectrum. [Lots of sparks]. The solution, in the olden days, was a coaxial capacitor mounted directly to the frame of the motor with the DC power running through the capacitor. I recall the capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a critter. Hope this history helps. /s/ DD, W1MCE |
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Trane furnace radio/TV interference
Nice thought, but I went a bit down that road--I'm fuzzy about the specific
details but for one reason or another the people that I spoke to didn't give me anything positive. Something about the generation of RF interference not applying to a product like a furnace. Since this has been a problem for so long and Trane has not been mandated to fix it lends some weight to what I was told. I did tell the Trane Rep that I was going to contact someone in higher management (VP etc) and issue a complaint at that level----didn't phase him. Then I put in my cable line and didn't follow up. For those of you still aggravated by the RF noise why not try this route? I guess that if you go the way of the Small Claims Court you probably have to sue the installer as well as Trane and it would have to be for a complete replacement (one without the problem)or a removal and money refunded. MLD "Smarty" wrote in message ... Good point! There are FCC rules regarding interference / EMI and Trane may have flagrantly ignored them. Maybe a threatening letter to the Customer Service Department written with the help of those of us who are amateur radio / electrical engineering types would force them to finally do the right thing. Smarty "Mark" wrote in message oups.com... modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Trane should be made to fix this and recall all the units that have been installed. I can pick this interference up on a 2 meter receiver in my car for blocks. The FCC should bust them if they don't fix it... I cross posted this to some of the amateur radio groups. Mark |
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Trane furnace radio/TV interference
Dave wrote: Mark wrote: modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. ... SNIPPED ... DC motors are notorious noise generators. Those of us who used to be mobile when 6 VDC was the value of a car battery, and alternators did not exist, will attest to the facts of generator [DC motor] noise. A DC motor uses brushes to contact windings within the motor. As the motor turns the brushes continually make and break current in the rotating armature [inductance]. This making and breaking creates a very wide HF and lower VHF noise spectrum. [Lots of sparks]. The solution, in the olden days, was a coaxial capacitor mounted directly to the frame of the motor with the DC power running through the capacitor. I recall the capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a critter. Hope this history helps. /s/ DD, W1MCE I'm pretty sure these motors don't have brushes and are electronically commutated and the electronics are causing the EMI... Mark |
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Trane furnace radio/TV interference
MLD wrote:
Nice thought, but I went a bit down that road--I'm fuzzy about the specific details but for one reason or another the people that I spoke to didn't give me anything positive. Something about the generation of RF interference not applying to a product like a furnace. Anything that generates RF inside the USA is regulated by the FCC. If your cat's butt emits RF in the USA it's regulated by the FCC. -- "A man's country is not a certain area of land, of mountains, rivers, and woods, but it is a principle; and patriotism is loyalty to that principle." -- George William Curtis |
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Trane furnace radio/TV interference
Mark wrote:
Dave wrote: Mark wrote: modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. ... SNIPPED ... DC motors are notorious noise generators. Those of us who used to be mobile when 6 VDC was the value of a car battery, and alternators did not exist, will attest to the facts of generator [DC motor] noise. A DC motor uses brushes to contact windings within the motor. As the motor turns the brushes continually make and break current in the rotating armature [inductance]. This making and breaking creates a very wide HF and lower VHF noise spectrum. [Lots of sparks]. The solution, in the olden days, was a coaxial capacitor mounted directly to the frame of the motor with the DC power running through the capacitor. I recall the capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a critter. Hope this history helps. /s/ DD, W1MCE I'm pretty sure these motors don't have brushes and are electronically commutated and the electronics are causing the EMI... Mark Hi Mark, Modern HVAC, dishwashers, washing machines,ect. use variable speed drives, which increases the efficiency of the devices. The increased efficiency produces increased RFI due to the switching action of the solid state devices (SCR's, BJT's, IGBJT's.ect). My washing machine drives me crazy on Sat. morning on HF as my maid does the weekly wash. As for what you can do? I don't know, it would require vast amounts of filtering at the drives, I am sure that Trane and other mfgrs are not willing invest in. This is completely different from the usual thermostat interference, and will be much more difficult to get rid of. Gary N4AST |
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Trane furnace radio/TV interference
Mark wrote:
Dave wrote: Mark wrote: modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. ... SNIPPED ... DC motors are notorious noise generators. Those of us who used to be mobile when 6 VDC was the value of a car battery, and alternators did not exist, will attest to the facts of generator [DC motor] noise. A DC motor uses brushes to contact windings within the motor. As the motor turns the brushes continually make and break current in the rotating armature [inductance]. This making and breaking creates a very wide HF and lower VHF noise spectrum. [Lots of sparks]. The solution, in the olden days, was a coaxial capacitor mounted directly to the frame of the motor with the DC power running through the capacitor. I recall the capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a critter. Hope this history helps. /s/ DD, W1MCE I'm pretty sure these motors don't have brushes and are electronically commutated and the electronics are causing the EMI... Mark Hi Mark, Modern HVAC, dishwashers, washing machines,ect. use variable speed drives, which increases the efficiency of the devices. The increased efficiency produces increased RFI due to the switching action of the solid state devices (SCR's, BJT's, IGBJT's.ect). My washing machine drives me crazy on Sat. morning on HF as my maid does the weekly wash. As for what you can do? I don't know, it would require vast amounts of filtering at the drives, I am sure that Trane and other mfgrs are not willing invest in. This is completely different from the usual thermostat interference, and will be much more difficult to get rid of. Gary N4AST |
#24
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Trane furnace radio/TV interference
"Mark" wrote in message oups.com... modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Trane should be made to fix this and recall all the units that have been installed. I can pick this interference up on a 2 meter receiver in my car for blocks. The FCC should bust them if they don't fix it... I cross posted this to some of the amateur radio groups. Mark with the punce gotcha do u hav anyting cognet two say? -- Posted via a free Usenet account from http://www.teranews.com |
#25
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Trane furnace radio/TV interference
Interesting discussion, folks....
As a controls engineer and High-Voltage electrician.... as well as delving into HVAC control of late... here's my observations... These manufacturers will always take the cheapest route possible and damn the consequences. This is particularly true in power and control systems. A whole lot of manufacturers are moving toward PWM drives on their blowers in particular. Many solutions are an 'on-board' frequency chopper that is integral with the blower's motor. These choppers are cheaply built and cheaply engineered. I suppose they thought RFI and EMI would be insignificant due to the control being mounted on the motor... but they're noisy as hell. Suggestions: Replace the power cables with a shielded, VFD rated cable. Belden makes a wide variety... I think they're called the VFD classic line. Pay close attention the unit and cable grounding. Check to be certain your house ground and neutral connections are only tied together at the service entrance panel of your home. My 2 cents... Jake |
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Trane furnace radio/TV interference
"Jake" wrote in message news:xB85h.54$xD.43@trndny08... Interesting discussion, folks.... As a controls engineer and High-Voltage electrician.... as well as delving into HVAC control of late... here's my observations... These manufacturers will always take the cheapest route possible and damn the consequences. This is particularly true in power and control systems. A whole lot of manufacturers are moving toward PWM drives on their blowers in particular. Many solutions are an 'on-board' frequency chopper that is integral with the blower's motor. These choppers are cheaply built and cheaply engineered. I suppose they thought RFI and EMI would be insignificant due to the control being mounted on the motor... but they're noisy as hell. Suggestions: Replace the power cables with a shielded, VFD rated cable. Belden makes a wide variety... I think they're called the VFD classic line. Pay close attention the unit and cable grounding. Check to be certain your house ground and neutral connections are only tied together at the service entrance panel of your home. My 2 cents... Jake As Jake said.... with the addition of.... Make sure that you have proper earth grounds for your power, and the HAM rigs/shack. That will go a long way towards eliminating RFI. Make sure that all the bonding screws in the furnace are clean and tight, make sure that the furnace has a proper ground also. When I put the shack together, I drove a seperate 8ft copper ground rod, and silver brazed #6 solid copper to it, then silver brazed the wire to the copper ground buss on the back of the bench. All equipment grounded.....no problem. de n6ojn |
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Trane furnace radio/TV interference
"clifto" wrote in message ... MLD wrote: Nice thought, but I went a bit down that road--I'm fuzzy about the specific details but for one reason or another the people that I spoke to didn't give me anything positive. Something about the generation of RF interference not applying to a product like a furnace. Anything that generates RF inside the USA is regulated by the FCC. If your cat's butt emits RF in the USA it's regulated by the FCC. Wrong. If the cat's butt emits RF, it's regulated by the FCC. But, digital equipment used only in transportation vehicles - busses, cars, aircraft - and equipment used in appliances - HVAC equipment mentioned specifically - are exempt from Radio Frequency Device regulations. The rule says "....are exempt from the specific technical standards and other requirements contained in this part. The operator of the exempted device shall be required to stop operating the device upon a finding by the Commission or its representative that the device is causing harmful interference". As to harmful interference, just because the noise floor rises 20db for 5 seconds on a 50 kHz segment of 20 meters when a bus passes your house, it isn't going to be considered harmful interference. As much as you might like to think that it is, a detectable signal from your neighbors Air Conditioner isn't going to be considered "harmful interference". A carrier that obliterates a specific, used - as in "there's a repeater 3 miles away running 200 watts on 444.600, and the carrier from the Carrier (or Trane) nukes it" - frequency might result in a letter. Just " 'cause you can hear it" ain't gonna cut it. 47CFR15.103 |
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Trane furnace radio/TV interference
Hi again Mark,
I think Jake is on the right track, whatever the source of noise inside the unit its the mechanism that radiates the noise that needs to be attended to. In my case it was the external cables, choking them off with ferrite sorted out my problem. To suppress the noise at source within the unit seems a bit hard for me. I also suspect there may be more than one noise source in the box. 73 Alan VK6BN "Mark" wrote Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM |
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Trane furnace radio/TV interference
Mark wrote:
Dave wrote: Mark wrote: modelman wrote: /s/ DD, W1MCE Mark Mark: A quick check of the web turned up a site with posts dealing with the same problem you are experiencing, it seems someone was able to make some noticeable improvements in the rf interference generated--but not totally eliminate... Just might be worth you time time to look, the link I will paste is a long one, if it wraps you may have to copy and paste both lines into the address bar of your browser and make sure there have been no breaks, spaces, caused the whole link. Hope this helps... http://groups.google.com/group/alt.h...eb8ab594ac0781 Regards, JS |
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Trane furnace radio/TV interference
modelman wrote:
Tony, The interference is being radiated, since I can hear it loud and clear on a "walkman" outside of my house. I haven't yet determined which wiring (power line to the furnace, thermostat cables, etc) is doing most of the radiating. When I "sniff" the wires with my walkman radio, everything seems to be hot with the rf interference. There is no significant change in intensity with split core ferrites (type 31 ferrite) on the thermostat cable. I haven't yet tried an EMI filter in series with the ac line to the furnace. That would require some work on my part, and I want to give Trane a chance to solve this problem. Yesterday I questioned the electrician about why the furnace ground is connected to the gas pipe; I didn't get a logical answer. He said that is the way it's done on all installations. I pointed out that the gas pipe is bonded to the electrical ground of the house and water pipes at its far end about 25 feet from the furnace, providing a dc ground but not an rf ground. I suspect that the gas pipe may be acting as an antenna. However, there was no change in interference when the ground is lifted from the gas pipe. A short ground connection to a ground rod may provide a better rf ground for the furnace. The outfit who installed my furnace promised to contact Trane today. I hope to know more shortly about what solution Trane proposes. Thanks. Jack, K1VT Tony Hwang wrote: modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Hi, First you'll have to find out whether the interference is coming thru the power line or thru the air. It can be cured but needs some expert knowledge. Maybe Trane has noise suppressor kit of sort? Better check with them. Tony, VE6CGX Hi, That sounds like a toughie. Hope everything is tight as far as terminals and connections go on the control board. Random noise emission is hardest to get rid of. Reminds me of noise blankers on our receivers, hi. My furnace is Carrier and did not enoucouter any problem. I assume FM radio is not affected. 73, Tony, VE6CGX |
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Trane furnace radio/TV interference
MLD wrote:
"modelman" wrote in message oups.com... Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. It is well known that PWM systems generate strong harmonics throughout the radio spectrum, resulting in radio interference. However, properly designed PWM systems include filtering and shielding to suppress the radio frequency currents from the wiring. I contacted my installer, who is totally unfamiliar with the problem. The electrician who was sent to my house to investigate the problem also doesn't understand what's going on. I had to explain the difference between an RF ground and dc or house ground to him. Although everything appears to be well grounded from a dc perspective, I suspect that portions of the system are radiating RF energy. Several days ago I emailed Trane about the problem, but haven't received any response. Although there has been past discussion in this group about radio/TV interference emanating from Trane high efficiency gas furnaces, I haven't seen any definitive fix. Does anyone know if Trane has a fix for this problem. Do they have a shielded cable and or rf filter kit to suppress this noise? Since my system is under warranty, I won't attempt any modiifcations to the system. Has anyone experienced this problem? Thanks. Here's one guy that had the exact same problem. I was a bit luckier that you in that it didn't bother my AM radio signal but it did screw up my kitchen TV picture--rabbit ears. It's coming from the inducer motor as you surmised. The installer was very cooperative and tried to fix it based on input from Trane. Changed out the cable to the motor with one that was supposed to provide better shielding and when that didn't work changed the control board---both without any success. Prior to and after component replacements I tried grounding everything that I could, again with no success. Got the local Trane Rep on the phone; he made promises but never followed through with a solution. Had a new Trane for about a year that got into a problem resulting in it being replaced under warranty rather than repaired--it was the replacement furnace that had the RF noise problem. Found out that Trane went to a "new design" inducer motor. I tried to get the Trane Rep to replace the motor with the same design that was on my first furnace. No luck there, was just ignored and yessed to death. If Trane acts dumb about the RF noise it's all show-because mine happened about a year ago. My guess is that you're stuck with the problem. I finally made mine going away by putting in a cable line to the TV. My suggestion in your tussle with Trane or the installer is to go find an inducer motor from an earlier vintage furnace. Even if it has to be cannibalized off an older (2yrs or so) furnace. MLD Hi, If that's the case, FCC may be interested. Have you reported to FCC? |
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Trane furnace radio/TV interference
Alan Taylor wrote:
Hi again Mark, I think Jake is on the right track, whatever the source of noise inside the unit its the mechanism that radiates the noise that needs to be attended to. In my case it was the external cables, choking them off with ferrite sorted out my problem. To suppress the noise at source within the unit seems a bit hard for me. I also suspect there may be more than one noise source in the box. 73 Alan VK6BN "Mark" wrote Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM Hi, Then, shielding, choking, bypassing with caps come to mind. It's all by trial and error. O'scope may come in handy. |
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Trane furnace radio/TV interference
Yes, the FCC not only has cognizance, but quite legitimately does not want
to see products throwing a lot of EMI out which cause you and perhaps your neighbors to have reception issues. If I were at Trane handling Customer Service and was threatened with FCC action, I would react. Smarty "clifto" wrote in message ... MLD wrote: Nice thought, but I went a bit down that road--I'm fuzzy about the specific details but for one reason or another the people that I spoke to didn't give me anything positive. Something about the generation of RF interference not applying to a product like a furnace. Anything that generates RF inside the USA is regulated by the FCC. If your cat's butt emits RF in the USA it's regulated by the FCC. -- "A man's country is not a certain area of land, of mountains, rivers, and woods, but it is a principle; and patriotism is loyalty to that principle." -- George William Curtis |
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Trane furnace radio/TV interference
Hi, Then, shielding, choking, bypassing with caps come to mind. It's all by trial and error. O'scope may come in handy. Well that's my concern. There are more and more of these kinds of units being installed everyday. We can't "home brew" a fix for all of them. Someone needs to get to the FCC or to the manufacterer to fix this at the source before it gets worse. Mark |
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Trane furnace radio/TV interference
If you file in small claims for the nominal fee, [mine is 35$] Do you
really think Trane will fly in an atty for a day at considerable cost and possibly loose 3000 and make local new hurting sales, or get your furnace fixed. I think they will fix it within 30 days. If they see your attemps to alter it you are screwed. Start by a certified letter and many emails to Trane and print copies. Video your interference issues-tests. Maybe different organizations like FTC, FCC, CPSC, Consumer Reports, etc can guide you on other complaints. This issue is not new. RF I would think is regulated. Excessive amounts have to be of concern of saftey for medical, security, and other equipment. Even if Trane has figured a legal Out with the FCC, your local judge wont like it not will Trane want to pay to go to court . |
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Trane furnace radio/TV interference
Noon-Air wrote:
SNIPPED As Jake said.... with the addition of.... Make sure that you have proper earth grounds for your power, and the HAM rigs/shack. That will go a long way towards eliminating RFI. Make sure that all the bonding screws in the furnace are clean and tight, make sure that the furnace has a proper ground also. When I put the shack together, I drove a seperate 8ft copper ground rod, and silver brazed #6 solid copper to it, then silver brazed the wire to the copper ground buss on the back of the bench. All equipment grounded.....no problem. de n6ojn As you describe your setup it does meet USA National Electrical Code. Your home should have ONLY one earth connection, not two! As you describe it, your house presumably has the electrical service panel grounded to an 8 feet long ground rod where the service enters the house. You seem to have added a second 8 feet ground rod to your home specifically for the Ham station. Check with a local electrician for specific compliance issues. /s/ DD |
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Trane furnace radio/TV interference
wrote in message ups.com... Mark wrote: Dave wrote: Mark wrote: modelman wrote: Several months ago I had a high efficiency Trane XV90 natural gas furnace and heat pump installed. Since the weather has recently been cold enough for the gas furnace to provide heat, I have been experiencing severe radio interference. The interference wipes out AM broadcast reception throughout my house. I also see snow on a TV connected to an external antenna. The radio noise occurs as soon as the draft inducer motor starts up; the pitch of the interference is related to the motor speed. The draft inducer motor is a dc motor driven by a PWM controller on the main circuit board. ... SNIPPED ... DC motors are notorious noise generators. Those of us who used to be mobile when 6 VDC was the value of a car battery, and alternators did not exist, will attest to the facts of generator [DC motor] noise. A DC motor uses brushes to contact windings within the motor. As the motor turns the brushes continually make and break current in the rotating armature [inductance]. This making and breaking creates a very wide HF and lower VHF noise spectrum. [Lots of sparks]. The solution, in the olden days, was a coaxial capacitor mounted directly to the frame of the motor with the DC power running through the capacitor. I recall the capacitor was about 1 inch in diameter and 2 inches long. Sprague made such a critter. Hope this history helps. /s/ DD, W1MCE I'm pretty sure these motors don't have brushes and are electronically commutated and the electronics are causing the EMI... Mark Hi Mark, Modern HVAC, dishwashers, washing machines,ect. use variable speed drives, which increases the efficiency of the devices. The increased efficiency produces increased RFI due to the switching action of the solid state devices (SCR's, BJT's, IGBJT's.ect). My washing machine drives me crazy on Sat. morning on HF as my maid does the weekly wash. As for what you can do? I don't know, it would require vast amounts of filtering at the drives, I am sure that Trane and other mfgrs are not willing invest in. This is completely different from the usual thermostat interference, and will be much more difficult to get rid of. Gary N4AST Gentlemen Hi and there is nothing that could be done to force OEMs for clean up this interference (RFI?) That is nice but you and I if interfere with some one TV in Neighborhood FCC would be all over our ass thanks for equal justice KA2AYS |
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Trane furnace radio/TV interference
"Dave" wrote in message . .. Noon-Air wrote: SNIPPED As Jake said.... with the addition of.... Make sure that you have proper earth grounds for your power, and the HAM rigs/shack. That will go a long way towards eliminating RFI. Make sure that all the bonding screws in the furnace are clean and tight, make sure that the furnace has a proper ground also. When I put the shack together, I drove a seperate 8ft copper ground rod, and silver brazed #6 solid copper to it, then silver brazed the wire to the copper ground buss on the back of the bench. All equipment grounded.....no problem. de n6ojn As you describe your setup it does meet USA National Electrical Code. Your home should have ONLY one earth connection, not two! Actually as I live in a lightening prone area, my home has several earth grounds as do most of the other buildings in the area. As you describe it, your house presumably has the electrical service panel grounded to an 8 feet long ground rod where the service enters the house. The main service panel has 2 ground rods tied to the same buss, The TV cable entrance has a seperate earth ground, as does the telephone entrance, and the sub panel in the garage. You seem to have added a second 8 feet ground rod to your home specifically for the Ham station. Yes and that one too. Check with a local electrician for specific compliance issues. done did... the sparky is the one that put the extra rods in for the service entrance and the garage sub panel, and the city inspector signed off on it. /s/ DD |
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Trane furnace radio/TV interference
"John Smith" wrote in message ... Mark wrote: Dave wrote: Mark wrote: modelman wrote: /s/ DD, W1MCE Mark Mark: A quick check of the web turned up a site with posts dealing with the same problem you are experiencing, it seems someone was able to make some noticeable improvements in the rf interference generated--but not totally eliminate... Just might be worth you time time to look, the link I will paste is a long one, if it wraps you may have to copy and paste both lines into the address bar of your browser and make sure there have been no breaks, spaces, caused the whole link. Hope this helps... http://groups.google.com/group/alt.h...eb8ab594ac0781 Regards, JS --Followed your link and was surprised to see that my comments, posted over a year ago, are still floating around cyber space. Obviously apparent, that the Trane RF noise problem hasn't been addressed by them. What is disconcerting is that they have done nothing to minimize or alleviate the problem and after more than a year are still producing furnaces with a known RF noise generating inducer motor. Clearly a case of COST vs Customer satisfaction---Charge more for the furnace, if that what it takes, and go back to the motor that didn't have this problem. In my case, I had a perfect back-to-back comparison--in the morning the first furnace worked without incident--by noon, the new furnace was screwing up my (rabbit ears) kitchen TV. I took a look at the new furnace and immediately saw that the inducer motor was different--size and configuration. With a little bit of experimentation, I finally narrowed the cause down to the inducer motor. The installer had no clue, was very helpful and cooperative in interfacing with Trane. Since I must have been early in the "new motor" time frame, Trane shot-gunned the problem trying to eliminate it, ----new control board, verifying electrical grounds, replacing the shielded motor harness (the only thing that showed some signs of improvement). I guess at that point they must have figured out that it was a bigger problem then they expected and that's when the Trane Rep stopped returning my calls. It was easier to run a cable line to the TV then to continue dealing with the installer, who was shrugging his shoulders by this time, and the vanishing Trane Rep MLD |
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Trane furnace radio/TV interference
"Noon-Air" wrote in message . .. "Dave" wrote in message . .. Noon-Air wrote: SNIPPED As Jake said.... with the addition of.... Make sure that you have proper earth grounds for your power, and the HAM rigs/shack. That will go a long way towards eliminating RFI. Make sure that all the bonding screws in the furnace are clean and tight, make sure that the furnace has a proper ground also. When I put the shack together, I drove a seperate 8ft copper ground rod, and silver brazed #6 solid copper to it, then silver brazed the wire to the copper ground buss on the back of the bench. All equipment grounded.....no problem. de n6ojn As you describe your setup it does meet USA National Electrical Code. Your home should have ONLY one earth connection, not two! Actually as I live in a lightening prone area, my home has several earth grounds as do most of the other buildings in the area. As you describe it, your house presumably has the electrical service panel grounded to an 8 feet long ground rod where the service enters the house. The main service panel has 2 ground rods tied to the same buss, The TV cable entrance has a seperate earth ground, as does the telephone entrance, and the sub panel in the garage. You seem to have added a second 8 feet ground rod to your home specifically for the Ham station. Yes and that one too. Check with a local electrician for specific compliance issues. done did... the sparky is the one that put the extra rods in for the service entrance and the garage sub panel, and the city inspector signed off on it. Good. Enjoy your ground loops, and have fun replacing appliances the next time lightning hits close. Don't even think of surviving a direct strike. |
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