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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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** Hi to all,
the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? .... Phil |
#2
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![]() "Phil Allison" wrote in message ... ** Hi to all, the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? ... Phil I've been seeing this black stuff for a while now, on KRK, Alesis and Tannoy powered monitors, but curiously not other types of equipment. Perhaps they are all made in the same factory. Could well contain carbon. http://www.specialchem4coatings.com/...book/?id=black This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 (Arfa Daly recommended this product a while ago on this forum, I've tried it, and it does work well) Cheers, Gareth. |
#3
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![]() "Gareth Magennis" "Phil Allison" ** Hi to all, the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? I've been seeing this black stuff for a while now, on KRK, Alesis and Tannoy powered monitors, but curiously not other types of equipment. Perhaps they are all made in the same factory. ** Very likely. Could well contain carbon. http://www.specialchem4coatings.com/...book/?id=black ** Wot a bad idea. This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. Stone mason's stuff. .... Phil |
#4
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![]() "Phil Allison" wrote in message ... "Gareth Magennis" "Phil Allison" ** Hi to all, the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? I've been seeing this black stuff for a while now, on KRK, Alesis and Tannoy powered monitors, but curiously not other types of equipment. Perhaps they are all made in the same factory. ** Very likely. Could well contain carbon. http://www.specialchem4coatings.com/...book/?id=black ** Wot a bad idea. This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. Stone mason's stuff. ... Phil That sounds more like an epoxy, maybe not the same stuff? But why would it need to be black anyway? Just makes it more expensive than uncloloured adhesive. The flux cleaner I think just softens it, so it doesn't adhere as strongly to the PCB. Arfa might be able to confirm or deny this. Incidentally, I recently made my own black speaker glue (for fixing dust caps) using Evostick and laser printer toner. Works a treat, and a damn sight cheaper than this tiny tube of what is probably the same stuff. http://www.saveltd.co.uk/jbl-profess...lue-4125-p.asp Gareth. |
#5
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![]() "Gareth Magennis" "Phil Allison" I've been seeing this black stuff for a while now, on KRK, Alesis and Tannoy powered monitors, but curiously not other types of equipment. Perhaps they are all made in the same factory. ** Very likely. This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. Stone mason's stuff. That sounds more like an epoxy, maybe not the same stuff? ** It's the same horrible stuff - just black. Time and a bit of heat turns it into rock. But why would it need to be black anyway? ** IEC inlets, rocker switches, XLRs and metal back panels are commonly black. So it matches, when used to achieve an air seal around them, like in this case. .... Phil |
#6
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On 04/10/2013 12:30, Gareth Magennis wrote:
"Phil Allison" wrote in message ... "Gareth Magennis" "Phil Allison" ** Hi to all, the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? I've been seeing this black stuff for a while now, on KRK, Alesis and Tannoy powered monitors, but curiously not other types of equipment. Perhaps they are all made in the same factory. ** Very likely. Could well contain carbon. http://www.specialchem4coatings.com/...book/?id=black ** Wot a bad idea. This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. Stone mason's stuff. ... Phil That sounds more like an epoxy, maybe not the same stuff? But why would it need to be black anyway? Just makes it more expensive than uncloloured adhesive. The flux cleaner I think just softens it, so it doesn't adhere as strongly to the PCB. Arfa might be able to confirm or deny this. Incidentally, I recently made my own black speaker glue (for fixing dust caps) using Evostick and laser printer toner. Works a treat, and a damn sight cheaper than this tiny tube of what is probably the same stuff. http://www.saveltd.co.uk/jbl-profess...lue-4125-p.asp Gareth. So that makes it 3 different types that cause such problems. The yellow glue stuff The white softish conformal coating material that breaks down leaving a distinctive oily film, plus corrossion/conduction problems This black stuff now Does no manufacturer do accelerated aging of these sorts of materials before selling them |
#7
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Could well contain carbon.
http://www.specialchem4coatings.com/...book/?id=black From that site: Flocculation Following dispersion small particles of carbon black have a tendency to flocculate. To minimize this tendency it is necessary to take utmost care when diluting paints. Only small calculated additions should be made with thorough homogenization between additions So it could be that over time, whatever is used as a pigment "flocculates" and forms solid flakes or a layer of conductivity on the PCB. (Being as the pigment particles are not dissolved in a medium as a solution, but are merely mixed with it) Gareth. |
#8
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On 10/03/2013 04:33 PM, Phil Allison wrote:
** Hi to all, the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? ... Phil http://www.krksys.com/krk-history.html |
#9
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On Fri, 4 Oct 2013 16:04:40 +0100, "Gareth Magennis"
wrote: Could well contain carbon. http://www.specialchem4coatings.com/...book/?id=black From that site: Flocculation Following dispersion small particles of carbon black have a tendency to flocculate. To minimize this tendency it is necessary to take utmost care when diluting paints. Only small calculated additions should be made with thorough homogenization between additions So it could be that over time, whatever is used as a pigment "flocculates" and forms solid flakes or a layer of conductivity on the PCB. (Being as the pigment particles are not dissolved in a medium as a solution, but are merely mixed with it) Gareth. Ouch. That could be serious. If the conductive carbon particles remain suspended in solution, the goo will not be conductive because the space between the particles is filled with the non-conductive base glue. However, if the carbon particles are heavier than the glue, they might precipitate out of the colloidal solution, and settle to the bottom of the glue joint. The carbon particles might then overlap each other, producing a conductive layer. If the carbon particles are lighter than the glue, they could float to the surface and form a conductive layer on the surface. Much depends on how the goo was mixed and applied. If it hardens quickly, I don't think there will be a problem. If it hardens very slowly, expect trouble. If it was diluted with solvent, it probably produce conductive clumps of carbon. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#10
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![]() "Jeff Liebermann" wrote in message ... On Fri, 4 Oct 2013 16:04:40 +0100, "Gareth Magennis" wrote: Could well contain carbon. http://www.specialchem4coatings.com/...book/?id=black From that site: Flocculation Following dispersion small particles of carbon black have a tendency to flocculate. To minimize this tendency it is necessary to take utmost care when diluting paints. Only small calculated additions should be made with thorough homogenization between additions So it could be that over time, whatever is used as a pigment "flocculates" and forms solid flakes or a layer of conductivity on the PCB. (Being as the pigment particles are not dissolved in a medium as a solution, but are merely mixed with it) Gareth. Ouch. That could be serious. If the conductive carbon particles remain suspended in solution, the goo will not be conductive because the space between the particles is filled with the non-conductive base glue. However, if the carbon particles are heavier than the glue, they might precipitate out of the colloidal solution, and settle to the bottom of the glue joint. The carbon particles might then overlap each other, producing a conductive layer. If the carbon particles are lighter than the glue, they could float to the surface and form a conductive layer on the surface. Much depends on how the goo was mixed and applied. If it hardens quickly, I don't think there will be a problem. If it hardens very slowly, expect trouble. If it was diluted with solvent, it probably produce conductive clumps of carbon. There may be other factors involved. This adhesive is typically found in powered speakers, which can undergo quite large temperature change cycles. This could regularly soften the glue, which might in turn cause cyclic migration or clumping of any free conductive particles therein. But I'm not an adhesive expert, this is all just an interesting guess. Gareth. |
#11
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![]() This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? No. It 'softens' it which then makes it become sort of 'plastic' so that it can be peeled off the board without taking all the little surface mount components with it What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. This is the sort of thing that I was doing before, but one day I got so fed up of having to use such force that I started trying all the liquid chemicals that I had, just in case. The Servisol 160 is my defluxer of choice, and I have used it for many years. I sprayed some on the glue, and left it for 5 minutes, and when I tried again to shift the stuff, it had ceased being hard and I was able to peel it with a blunt scalpel. Make no mistake, it still doesn't come off easily, but much easier than when it is hard before treatment. Whether it would have the same effect on your black stuff, though ... ?? Arfa Stone mason's stuff. ... Phil |
#12
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![]() "Arfa Daily" This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? No. It 'softens' it which then makes it become sort of 'plastic' so that it can be peeled off the board without taking all the little surface mount components with it What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. This is the sort of thing that I was doing before, but one day I got so fed up of having to use such force that I started trying all the liquid chemicals that I had, just in case. The Servisol 160 is my defluxer of choice, and I have used it for many years. I sprayed some on the glue, and left it for 5 minutes, and when I tried again to shift the stuff, it had ceased being hard and I was able to peel it with a blunt scalpel. Make no mistake, it still doesn't come off easily, but much easier than when it is hard before treatment. Whether it would have the same effect on your black stuff, though ... ?? ** Servisol 160 is mixture of a few solvents including "naphtha" the magic ingredient in WD-40. http://www.crcind.com/wwwcrc/msds/UK20046-23.htm It is also highly flammable and toxic - so it must do the job .... .... Phil |
#13
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![]() "dave" Phil Allison wrote: ** Hi to all, the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? http://www.krksys.com/krk-history.html ** Ok, Dave, I do see the link. Is there a particular reason you posted that to me right now ? Juts what do you think you are doing - Dave ?? .... Phil |
#14
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On 10/05/2013 04:21 AM, Phil Allison wrote:
"dave" Phil Allison wrote: ** Hi to all, the dreaded " Yellow Glue" problem has been mentioned here a few times. I have exactly the same problem, but the glue is now black instead - with a KRK 'Rokit 5" powered monitor - from China of course. Both PCBs are liberally covered in the stuff, more on the amplifier and PSU one. Symptoms in my example were loud crackling and low volume - which recovered when I wound the AC back to 160V !! Seems you have to get every bit of it off to effect repair. Along the way you will see corroded leads and PCB link wires - there is a 2.2kohm next to the filter caps that is buried in the glue and needs replacing. This is worse than the Yellow Glue problem as it becomes conductive in areas that have no heat. Could the black colouring be carbon ?? http://www.krksys.com/krk-history.html ** Ok, Dave, I do see the link. Is there a particular reason you posted that to me right now ? Juts what do you think you are doing - Dave ?? ... Phil Pointing out that KRK was a good company until Gibson bought them. Their original monitors are quite good. In fact, they turned my head at the AES convention where they were debuted. |
#15
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"Phil Allison" wrote in message ...
Just what do you think you are doing -- Dave ?? "I can feel my mind going, Dave. Thee is no question about it." |
#16
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![]() "William Sommerwerck" wrote in message ... "Phil Allison" wrote in message ... Just what do you think you are doing -- Dave ?? "I can feel my mind going, Dave. Thee is no question about it." http://www.youtube.com/watch?v=41U78QP8nBk |
#17
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On 05/10/2013 02:46, Arfa Daily wrote:
This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? No. It 'softens' it which then makes it become sort of 'plastic' so that it can be peeled off the board without taking all the little surface mount components with it What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. This is the sort of thing that I was doing before, but one day I got so fed up of having to use such force that I started trying all the liquid chemicals that I had, just in case. The Servisol 160 is my defluxer of choice, and I have used it for many years. I sprayed some on the glue, and left it for 5 minutes, and when I tried again to shift the stuff, it had ceased being hard and I was able to peel it with a blunt scalpel. Make no mistake, it still doesn't come off easily, but much easier than when it is hard before treatment. Whether it would have the same effect on your black stuff, though ... ?? Arfa Stone mason's stuff. ... Phil Does your Servisol 160 say what its primary solvent constituent is , other than uninformitive "hydrocarbon solvent" ? |
#18
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![]() "N_Cook" wrote in message ... On 05/10/2013 02:46, Arfa Daily wrote: This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? No. It 'softens' it which then makes it become sort of 'plastic' so that it can be peeled off the board without taking all the little surface mount components with it What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. This is the sort of thing that I was doing before, but one day I got so fed up of having to use such force that I started trying all the liquid chemicals that I had, just in case. The Servisol 160 is my defluxer of choice, and I have used it for many years. I sprayed some on the glue, and left it for 5 minutes, and when I tried again to shift the stuff, it had ceased being hard and I was able to peel it with a blunt scalpel. Make no mistake, it still doesn't come off easily, but much easier than when it is hard before treatment. Whether it would have the same effect on your black stuff, though ... ?? Arfa Stone mason's stuff. ... Phil Does your Servisol 160 say what its primary solvent constituent is , other than uninformitive "hydrocarbon solvent" ? See the link that Phil gave ... http://www.crcind.com/wwwcrc/msds/UK20046-23.htm Arfa |
#19
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On 07/10/2013 15:19, Arfa Daily wrote:
"N_Cook" wrote in message ... On 05/10/2013 02:46, Arfa Daily wrote: This stuff get it off quite nicely. http://uk.farnell.com/servisol/10001...tt=de-flux+160 ** Does it simply dissolve the horrible stuff ? No. It 'softens' it which then makes it become sort of 'plastic' so that it can be peeled off the board without taking all the little surface mount components with it What the KRKs use goes rock hard and has to be chipped of with *ridiculous* amounts of force. I have been using a jeweller's screwdriver, hit repeatedly with a back end of a small shifting spanner. This is the sort of thing that I was doing before, but one day I got so fed up of having to use such force that I started trying all the liquid chemicals that I had, just in case. The Servisol 160 is my defluxer of choice, and I have used it for many years. I sprayed some on the glue, and left it for 5 minutes, and when I tried again to shift the stuff, it had ceased being hard and I was able to peel it with a blunt scalpel. Make no mistake, it still doesn't come off easily, but much easier than when it is hard before treatment. Whether it would have the same effect on your black stuff, though ... ?? Arfa Stone mason's stuff. ... Phil Does your Servisol 160 say what its primary solvent constituent is , other than uninformitive "hydrocarbon solvent" ? See the link that Phil gave ... http://www.crcind.com/wwwcrc/msds/UK20046-23.htm Arfa The main ingredients of Electrolube Lead Free Flux Remover, different pricipal ingredient CYCLOHEXANE 30-60% PROPAN-2-OL 10-30% 1-METHOXY-2-PROPANOL 10-30% Any chemists here? So were you getting softening just by using petroleum as a solvent? |
#20
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On 07/10/2013 15:52, N_Cook wrote:
Does your Servisol 160 say what its primary solvent constituent is , other than uninformitive "hydrocarbon solvent" ? See the link that Phil gave ... http://www.crcind.com/wwwcrc/msds/UK20046-23.htm Arfa The main ingredients of Electrolube Lead Free Flux Remover, different pricipal ingredient CYCLOHEXANE 30-60% PROPAN-2-OL 10-30% 1-METHOXY-2-PROPANOL 10-30% Any chemists here? So were you getting softening just by using petroleum as a solvent? All the constituents are organic solvents. 1-methoxy-2-propanol is a particularly good solvent used in paints and other materials. For example, see he http://www.recochem.com.au/index.php...thoxy_propanol -- Jeff |
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