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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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![]() Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. You will find a lot of info here. http://badcaps.net/ http://en.wikipedia.org/wiki/Capacitor_plague Graham cross-posted to sci.electronics repair for info |
#2
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() Eeyore wrote: Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. That is REPLACE ALL OF THEM, NOT JUST ONES THAT HAVE BLOWN TODAY You will find a lot of info here. http://badcaps.net/ http://en.wikipedia.org/wiki/Capacitor_plague Nice quip from the above " From so many users, ranging from large corporate networks all the way to the home user, the number one reason people give for wanting to repair their hardware is they want to avoid a new system and the disaster known as Windows Vista! On a humorous note regarding Vista, I spoke to an IT guy who manages a small business network for an insurance company (maintains a 100 terminal network), and had a bunch of failing Dell SX280's, which I repaired. One branch had the brilliant idea to "upgrade" to Vista systems, and his job was to make them all play nice with each other. This gentleman was probably the most professional, polite, and courteous clients I've ever spoken with on the phone, until we got onto the subject of Vista....then the four-letter words started flowing freely... In the end, he wiped all the Vista machines, and upgraded them back to XP Pro." Graham |
#3
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() "Eeyore" wrote in message ... Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. Arfa You will find a lot of info here. http://badcaps.net/ http://en.wikipedia.org/wiki/Capacitor_plague Graham cross-posted to sci.electronics repair for info |
#4
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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Arfa Daily wrote:
As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. |
#5
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() f825_677 wrote: Arfa Daily wrote: As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Graham |
#6
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() Arfa Daily wrote: "Eeyore" wrote Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. True. They don't exactly go overboard on the drill diameter ! Graham |
#7
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() "Arfa Daily" wrote in message ... "Eeyore" wrote in message ... Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. Arfa They certainly can be difficult, an absolute must is an iron with sufficient power to heat the joint through quickly (DO NOT use one of those soldering guns that passes low voltage/high current through a solid copper element - they induce destructive currents in the PCB traces!). Usually the 2 wires can be eased out by tilting the capacitor as one of the solder joints is melted and then the other until its out. Clearing the holes also isn't easy, solder wick won't do it you need a solder sucker and a lot of practice getting enough of the iron tip on the tinned pad and still leave enough gap to suck the solder through - you will probably have to go at it from both sides too! Once or twice out of sheer desperation I've heated the through hole and swatted the board on the edge of the bench to knock the solder out, but this has a real risk of breaking any crystals on the board! |
#8
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() "Eeyore" wrote in message ... f825_677 wrote: Arfa Daily wrote: As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Graham If you make sure none of the pins are bent on the solder side sometimes its possible to just lift the pins out one by one on the tip of the iron, if the pin is sheared off close to the IC body it leaves a slight hook on top, simply hook the tip of the iron under it and add fresh solder - this runs down the pin providing heat transfer to the solder joint and the surface tension holds the pin on the tip as you lift it out of the hole. |
#9
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() "Eeyore" wrote in message f825_677 wrote: You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Isn't that a PGA? Hard to cut the pins. -- Reply in group, but if emailing add one more zero, and remove the last word. |
#10
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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Eeyore wrote:
f825_677 wrote: Arfa Daily wrote: As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Graham sadly that is not an option, the device is a constructed ceramic case of other devices within with the pins on the underside of the case - rather like a BGA device but pins and not blobs if you understand what I mean. The board has an exchange value with Sony of £1050 and they will only accept a board for exchange if not physically damaged, so being careful and taking time is the only option.. |
#11
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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ian field wrote:
"Eeyore" wrote in message ... f825_677 wrote: Arfa Daily wrote: As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Graham If you make sure none of the pins are bent on the solder side sometimes its possible to just lift the pins out one by one on the tip of the iron, if the pin is sheared off close to the IC body it leaves a slight hook on top, simply hook the tip of the iron under it and add fresh solder - this runs down the pin providing heat transfer to the solder joint and the surface tension holds the pin on the tip as you lift it out of the hole. Yes I've employed that method on convential type devices - but the device I describe is somewhat different - have a look at the datasheet you'll see what I mean. Its a 41 pin device about an inch square - all pins on the underside |
#12
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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Tom Del Rosso wrote:
"Eeyore" wrote in message f825_677 wrote: You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Isn't that a PGA? Hard to cut the pins. Yes it is - and you're right. |
#13
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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ian field wrote:
"Arfa Daily" wrote in message ... "Eeyore" wrote in message ... Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. Arfa They certainly can be difficult, an absolute must is an iron with sufficient power to heat the joint through quickly (DO NOT use one of those soldering guns that passes low voltage/high current through a solid copper element - they induce destructive currents in the PCB traces!). Usually the 2 wires can be eased out by tilting the capacitor as one of the solder joints is melted and then the other until its out. Clearing the holes also isn't easy, solder wick won't do it you need a solder sucker and a lot of practice getting enough of the iron tip on the tinned pad and still leave enough gap to suck the solder through - you will probably have to go at it from both sides too! Once or twice out of sheer desperation I've heated the through hole and swatted the board on the edge of the bench to knock the solder out, but this has a real risk of breaking any crystals on the board! Good soldering is a skill - and to be practiced as often as possible if you don't want your work to look like a flock of seagulls have flown over ![]() |
#14
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() ian field wrote: "Eeyore" wrote f825_677 wrote: Arfa Daily wrote: As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. If you make sure none of the pins are bent on the solder side sometimes its possible to just lift the pins out one by one on the tip of the iron, if the pin is sheared off close to the IC body it leaves a slight hook on top, simply hook the tip of the iron under it and add fresh solder - this runs down the pin providing heat transfer to the solder joint and the surface tension holds the pin on the tip as you lift it out of the hole. Goes to show what a range of real skills the true repairman needs. And yes I've done it too. A magnetic Weller TCP tip and a pin containing steel helps ! Graham |
#15
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() Tom Del Rosso wrote: "Eeyore" wrote in message f825_677 wrote: You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Isn't that a PGA? Hard to cut the pins. Is it ? I was referring to pinned ICs. Use a flame thrower on a PGA ! ;-) Graham |
#16
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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On Mon, 24 Nov 2008 10:28:13 +0000, f825_677
wrote: Arfa Daily wrote: As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. Desoldering a through hole part on a multi-layer PCB can be difficult, especially if the part in question or the PCB is sinking all of your solder tip heat away. I have two good solutions. First one is to pre-heat the entire PCB assembly to about 160F. That will keep the heat from sinking away so much. You can also heat the local area with a heat gun. This works even better with the pre-heated PCB. The soldering operations generally take place without a hitch in these cases. |
#17
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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On Mon, 24 Nov 2008 11:18:33 +0000, Eeyore
wrote: f825_677 wrote: Arfa Daily wrote: As Graham says, but be aware that unless you are a *very* experienced solderer, and posess the right desoldering equipment, you will struggle to do the job. These are some of the very worst bitches to get out of a board, that you will *ever* come across. And then some. You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Graham Absolutely. If the part being removed is not part of the salvage operation, cut all pins, remove the part, and then desolder each pin individually. You could also fill the open holes with solder, and dog-ear the new chip's pins outward and make it a surface mount install. |
#18
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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On Mon, 24 Nov 2008 23:01:01 +0000, Eeyore
wrote: Tom Del Rosso wrote: "Eeyore" wrote in message f825_677 wrote: You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Isn't that a PGA? Hard to cut the pins. Is it ? I was referring to pinned ICs. Use a flame thrower on a PGA ! ;-) If it is a ceramic package, that is not far from the best way to remove it. I would: Heat the PCB up a couple hundred degrees F, then heat the ceramic chip package body up with a high temp heat gun, while inverted. A heat gun on the bottom of the board should cause a near instant reflow, and release of the chip. The chip and pins get real hot. The PCB assembly only gets hot enough to perform the reflow/release operation. |
#19
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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Archimedes' Lever wrote:
On Mon, 24 Nov 2008 23:01:01 +0000, Eeyore wrote: Tom Del Rosso wrote: "Eeyore" wrote in message f825_677 wrote: You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Isn't that a PGA? Hard to cut the pins. Is it ? I was referring to pinned ICs. Use a flame thrower on a PGA ! ;-) If it is a ceramic package, that is not far from the best way to remove it. I would: Heat the PCB up a couple hundred degrees F, then heat the ceramic chip package body up with a high temp heat gun, while inverted. A heat gun on the bottom of the board should cause a near instant reflow, and release of the chip. And all the other SMT devices will fall off the board as well - would right off the board its a £1050 exchange PCB from Sony, but to buy new is £11,600, the whole mixer at purchase was just over £300,000 its not a cheap piece of equipment, but then a lot of broadcast kit is expensive and needs special knowledge to be worked on. I saw one of our junior engineers employ your method - I prefer my guys to use time and patience over speed and probable damage. |
#20
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() "f825_677" wrote in message ... Archimedes' Lever wrote: On Mon, 24 Nov 2008 23:01:01 +0000, Eeyore wrote: Tom Del Rosso wrote: "Eeyore" wrote in message f825_677 wrote: You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Isn't that a PGA? Hard to cut the pins. Is it ? I was referring to pinned ICs. Use a flame thrower on a PGA ! ;-) If it is a ceramic package, that is not far from the best way to remove it. I would: Heat the PCB up a couple hundred degrees F, then heat the ceramic chip package body up with a high temp heat gun, while inverted. A heat gun on the bottom of the board should cause a near instant reflow, and release of the chip. And all the other SMT devices will fall off the board as well - would right off the board its a £1050 exchange PCB from Sony, but to buy new is £11,600, the whole mixer at purchase was just over £300,000 its not a cheap piece of equipment, but then a lot of broadcast kit is expensive and needs special knowledge to be worked on. I saw one of our junior engineers employ your method - I prefer my guys to use time and patience over speed and probable damage. Most electronics tool suppliers stock pencil blowlamps which would be precise enough to desolder a decent size ceramic chip, some are sold in sets with a variety of nozzle attachments. The spread is way more precise than a heat gun. For smaller chips it might be worth looking out for one of those "windproof" lighters that uses the same design of jet as the pencil blowlamp - only smaller. |
#21
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() "ian field" wrote in message Most electronics tool suppliers stock pencil blowlamps which would be precise enough to desolder a decent size ceramic chip, some are sold in sets with a variety of nozzle attachments. The spread is way more precise than a heat gun. I think he's saying that you can't apply heat to the component side at all, even if it's directed only at the target device, because the package in question is a hybrid with SMT parts exposed on its own surface. For smaller chips it might be worth looking out for one of those "windproof" lighters that uses the same design of jet as the pencil blowlamp - only smaller. -- Reply in group, but if emailing add one more zero, and remove the last word. |
#22
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Posted to alt.binaries.schematics.electronic,sci.electronics.repair
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![]() "Tom Del Rosso" wrote in message ... "ian field" wrote in message Most electronics tool suppliers stock pencil blowlamps which would be precise enough to desolder a decent size ceramic chip, some are sold in sets with a variety of nozzle attachments. The spread is way more precise than a heat gun. I think he's saying that you can't apply heat to the component side at all, even if it's directed only at the target device, because the package in question is a hybrid with SMT parts exposed on its own surface. If its going in the bin once removed, that hardly matters. |
#23
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"ian field" wrote in
: "Tom Del Rosso" wrote in message ... "ian field" wrote in message Most electronics tool suppliers stock pencil blowlamps which would be precise enough to desolder a decent size ceramic chip, some are sold in sets with a variety of nozzle attachments. The spread is way more precise than a heat gun. I think he's saying that you can't apply heat to the component side at all, even if it's directed only at the target device, because the package in question is a hybrid with SMT parts exposed on its own surface. If its going in the bin once removed, that hardly matters. if you are removing it,it's likely because it's bad,and I would not try to salvage such a part for reuse on another board. I'm not even sure that BGA parts CAN be reused.(reliably) I note manufacturers rework BGA boards by that "preheat and hot air" method. -- Jim Yanik jyanik at kua.net |
#24
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![]() "f825_677" wrote in message ... And all the other SMT devices will fall off the board as well - would right off the board its a £1050 exchange PCB from Sony, but to buy new is £11,600, the whole mixer at purchase was just over £300,000 its not a cheap piece of equipment, but then a lot of broadcast kit is expensive and needs special knowledge to be worked on. I saw one of our junior engineers employ your method - I prefer my guys to use time and patience over speed and probable damage. have you seen http://www.oxygendct.com/acatalog/OxyChip_ICs.html ? Best Regards Steve sousa |
#25
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![]() Jim Yanik wrote: if you are removing it,it's likely because it's bad,and I would not try to salvage such a part for reuse on another board. I'm not even sure that BGA parts CAN be reused.(reliably) I read they can be re-balled apparently ! Unlike eunuchs. Graham |
#26
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On Tue, 25 Nov 2008 10:38:45 +0000, f825_677
wrote: Archimedes' Lever wrote: On Mon, 24 Nov 2008 23:01:01 +0000, Eeyore wrote: Tom Del Rosso wrote: "Eeyore" wrote in message f825_677 wrote: You should try a Sony 1602 or 1601 IC from one of their broadcast mixer boards - it can take an hour if you're lucky and all day if you're not and we have professionaly desoldering vacumme equipment - the holes are barely larger than the pin its self every engineer working on these things in every broadcast engineering department complaints about these devices.. Give me a 100 pin BGA device any day.. If you know the IC's buggered (or even of low commercial value), cut every pin and remove them individually. Then clean the holes up. It always wins on time and cost. Isn't that a PGA? Hard to cut the pins. Is it ? I was referring to pinned ICs. Use a flame thrower on a PGA ! ;-) If it is a ceramic package, that is not far from the best way to remove it. I would: Heat the PCB up a couple hundred degrees F, then heat the ceramic chip package body up with a high temp heat gun, while inverted. A heat gun on the bottom of the board should cause a near instant reflow, and release of the chip. And all the other SMT devices will fall off the board as well WRONG! A 150 degree F assembly is NOT at solder reflow temperature. - would right off the board WRONG! You PRE-heat the PCB. You only heat to reflow temp, the IC chip you are removing. D'OH! its a £1050 exchange PCB from Sony, but to buy new is £11,600, the whole mixer at purchase was just over £300,000 its not a cheap piece of equipment, Yeah, and you are not very brainy to think that someone would tell you to reflow the entire board. Learn to read. Then learn how to properly comprehend what you read. but then a lot of broadcast kit is expensive and needs special knowledge to be worked on. No. It needs a proper technician. Nothing special about that. Just educated. I worked at General Instrument. I know about racks that cost $2M each, and the broadcast industry had to buy our gear. I saw one of our junior engineers employ your method No, you didn't. Obviously, since you have a bent ****ing perception of what "my method" is. - I prefer my guys to use time and patience over speed and probable damage. You're a goddamned presumptuous idiot. The method I described IS how one removes a part from a board. You need to learn about heat sources and sinking. In the case I described, the heat is applied to the IC chip. So, what gets damaged? |
#27
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![]() ian field wrote: If its going in the bin once removed, that hardly matters. I heard a story (likely true) of an MD who went round the factory after 'time', pulling components back out of the bin and replacing them on the bench. Graham |
#28
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![]() "Archimedes' Lever" wrote in message On Tue, 25 Nov 2008 10:38:45 +0000, f825_677 wrote: its a £1050 exchange PCB from Sony, but to buy new is £11,600, the whole mixer at purchase was just over £300,000 its not a cheap piece of equipment, Yeah, and you are not very brainy to think that someone would tell you to reflow the entire board. Learn to read. Then learn how to properly comprehend what you read. You refer to "the entire board". He refers to a PCB, but not the one you think. The part in question is a PCB in itself. It's a hybrid module with its own SMT parts, so you can't heat the whole part. Google the part number and see what it looks like. -- Reply in group, but if emailing add one more zero, and remove the last word. |
#29
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![]() "Eeyore" wrote in message ... ian field wrote: If its going in the bin once removed, that hardly matters. I heard a story (likely true) of an MD who went round the factory after 'time', pulling components back out of the bin and replacing them on the bench. Graham The stupidest suits tend to float to the top! |
#30
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![]() ian field wrote: "Eeyore" wrote ian field wrote: If its going in the bin once removed, that hardly matters. I heard a story (likely true) of an MD who went round the factory after 'time', pulling components back out of the bin and replacing them on the bench. The stupidest suits tend to float to the top! He also bought cheap thousands of TL072s that been salt-water contamined on a sea voyage IIRC. You can imagine what that did to the returns rate ! Graham |
#31
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On Wed, 26 Nov 2008 02:37:48 -0500, "Tom Del Rosso"
wrote: "Archimedes' Lever" wrote in message On Tue, 25 Nov 2008 10:38:45 +0000, f825_677 wrote: its a £1050 exchange PCB from Sony, but to buy new is £11,600, the whole mixer at purchase was just over £300,000 its not a cheap piece of equipment, Yeah, and you are not very brainy to think that someone would tell you to reflow the entire board. Learn to read. Then learn how to properly comprehend what you read. You refer to "the entire board". He refers to a PCB, but not the one you think. The part in question is a PCB in itself. It's a hybrid module with its own SMT parts, so you can't heat the whole part. YES, you can, damnit! The key is to PRE-heat the entire part so that the transition of temperature from that temp to the temp needed to remove the part is lower, and less likely to reflow only a portion of the pins. It insures that ALL the pins on the chip reflow, and the chip can be removed without damaging the PCB. I never said anything about reflowing the entire PCB. HE DID! I mentioned PRE-heating the PCB, and then HEATING only the part to be removed to the reflow temperature. Google the part number and see what it looks like. |
#32
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In article ,
ian field wrote: C: Has your PC sharted behaving strangely yet ? I think the capacitors have sharted ... Clearing the holes also isn't easy, solder wick won't do it you need a solder sucker and a lot of practice getting enough of the iron tip on the tinned pad and still leave enough gap to suck the solder through - you will probably have to go at it from both sides too! I found that it really helps to fit some butyl-rubber sleeving to the end of the solder sucker. This improves the fit between the sucker and the board and increases chances of clearing it. Otherwise, the business end of the sucker sits at a slight angle, and it sucks sideways, not through. It's important to use the right kind of sleeving/tube, that will NOT melt on the iron! I recently had to re-cap an old motherboard, 11 capacitors, every one had to be rocked out as mentioned elsewhere in thread as there was NO way to clear the holes with the leg of the capacitor still in there. Also remember to look for any leakage from the capacitors, which can damage the board. No point re-fitting new capacitors if the tracks start to go green and vanish. Clean it! -- --------------------------------------+------------------------------------ Mike Brown: mjb[at]pootle.demon.co.uk | http://www.pootle.demon.co.uk/ |
#33
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On Mon, 24 Nov 2008 03:49:46 -0000, Eeyore wrote:
Eeyore wrote: Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. That is REPLACE ALL OF THEM, NOT JUST ONES THAT HAVE BLOWN TODAY You will find a lot of info here. http://badcaps.net/ http://en.wikipedia.org/wiki/Capacitor_plague Nice quip from the above " From so many users, ranging from large corporate networks all the way to the home user, the number one reason people give for wanting to repair their hardware is they want to avoid a new system and the disaster known as Windows Vista! On a humorous note regarding Vista, I spoke to an IT guy who manages a small business network for an insurance company (maintains a 100 terminal network), and had a bunch of failing Dell SX280's, which I repaired. One branch had the brilliant idea to "upgrade" to Vista systems, and his job was to make them all play nice with each other. This gentleman was probably the most professional, polite, and courteous clients I've ever spoken with on the phone, until we got onto the subject of Vista....then the four-letter words started flowing freely... In the end, he wiped all the Vista machines, and upgraded them back to XP Pro." Maybe he is ioncompetant. I have zero problems with Vista. -- http://www.petersparrots.com http://www.insanevideoclips.com http://www.petersphotos.com A bus stops and two Italian men get on. They seat themselves and engage in animated conversation. The lady sitting behind them ignores their conversation at first, but she listens in horror as one of the men says the following: "Emma come first. Den I come. Two asses, dey come together. I come again. Two asses, dey come together again. I come again and pee twice. Then I come once-a more." "You foul-mouthed swine," retorted the lady indignantly, "in this country we don't talk about our sex lives in public!" "Hey, coola down lady," said the man, "Imma just tellun my friend howa tospella Mississippi." |
#34
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![]() Peter Hucker wrote: Eeyore wrote: Eeyore wrote: Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. That is REPLACE ALL OF THEM, NOT JUST ONES THAT HAVE BLOWN TODAY You will find a lot of info here. http://badcaps.net/ http://en.wikipedia.org/wiki/Capacitor_plague Nice quip from the above " From so many users, ranging from large corporate networks all the way to the home user, the number one reason people give for wanting to repair their hardware is they want to avoid a new system and the disaster known as Windows Vista! On a humorous note regarding Vista, I spoke to an IT guy who manages a small business network for an insurance company (maintains a 100 terminal network), and had a bunch of failing Dell SX280's, which I repaired. One branch had the brilliant idea to "upgrade" to Vista systems, and his job was to make them all play nice with each other. This gentleman was probably the most professional, polite, and courteous clients I've ever spoken with on the phone, until we got onto the subject of Vista....then the four-letter words started flowing freely... In the end, he wiped all the Vista machines, and upgraded them back to XP Pro." Maybe he is ioncompetant. I have zero problems with Vista. Aside from the fact it runs slower than XP on the same hardware and decides for you if you can copy AV files ? Graham |
#35
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![]() "Eeyore" wrote in message ... Peter Hucker wrote: Eeyore wrote: Eeyore wrote: Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. That is REPLACE ALL OF THEM, NOT JUST ONES THAT HAVE BLOWN TODAY You will find a lot of info here. http://badcaps.net/ http://en.wikipedia.org/wiki/Capacitor_plague Nice quip from the above " From so many users, ranging from large corporate networks all the way to the home user, the number one reason people give for wanting to repair their hardware is they want to avoid a new system and the disaster known as Windows Vista! On a humorous note regarding Vista, I spoke to an IT guy who manages a small business network for an insurance company (maintains a 100 terminal network), and had a bunch of failing Dell SX280's, which I repaired. One branch had the brilliant idea to "upgrade" to Vista systems, and his job was to make them all play nice with each other. This gentleman was probably the most professional, polite, and courteous clients I've ever spoken with on the phone, until we got onto the subject of Vista....then the four-letter words started flowing freely... In the end, he wiped all the Vista machines, and upgraded them back to XP Pro." Maybe he is ioncompetant. I have zero problems with Vista. Aside from the fact it runs slower than XP on the same hardware and decides for you if you can copy AV files ? Graham Phucker the troll has escaped from News:alt.binaries.chatter |
#36
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I think the capacitors have sharted ...
Is that a portmanteau word? Perhaps a mixture of "shorted" and "farted"... |
#37
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On Fri, 05 Dec 2008 21:53:15 -0000, Eeyore wrote:
Peter Hucker wrote: Eeyore wrote: Eeyore wrote: Meee wrote: I was wondering why vertical mounting electrolytics have like an indented cross on them. To release the pressure and gunk under fault conditions (or bad manufacture). The reason I ask is because there's 4 largeish one around my CPU on the motherboard and they have all split open, along the indentations. Oh dear. A: How old is it ? (from date of manufacture) B: Can you read what brands they are ? C: Has your PC sharted behaving strangely yet ? D: What brand mobo is it ? E: Replace ASAP with well-known brand, low ESR (switching) types. That is REPLACE ALL OF THEM, NOT JUST ONES THAT HAVE BLOWN TODAY You will find a lot of info here. http://badcaps.net/ http://en.wikipedia.org/wiki/Capacitor_plague Nice quip from the above " From so many users, ranging from large corporate networks all the way to the home user, the number one reason people give for wanting to repair their hardware is they want to avoid a new system and the disaster known as Windows Vista! On a humorous note regarding Vista, I spoke to an IT guy who manages a small business network for an insurance company (maintains a 100 terminal network), and had a bunch of failing Dell SX280's, which I repaired. One branch had the brilliant idea to "upgrade" to Vista systems, and his job was to make them all play nice with each other. This gentleman was probably the most professional, polite, and courteous clients I've ever spoken with on the phone, until we got onto the subject of Vista....then the four-letter words started flowing freely... In the end, he wiped all the Vista machines, and upgraded them back to XP Pro." Maybe he is ioncompetant. I have zero problems with Vista. Aside from the fact it runs slower than XP on the same hardware You're not supposed to put newer software on old equipment. Memory is cheap, just add some. and decides for you if you can copy AV files ? Considering I can duplicate copy protected DVDs with it, I don't think so. -- http://www.petersparrots.com http://www.insanevideoclips.com http://www.petersphotos.com I was on a Southwest flight once that was delayed at the gate after everyone boarded. The flight attendant said over the intercom, "We're sorry for the delay. The machine that normally rips the handles off your luggage is broken, so we're having to do it by hand. We should be finished and on our way shortly." |
#38
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In article ,
William Sommerwerck wrote: I think the capacitors have sharted ... Is that a portmanteau word? Perhaps a mixture of "shorted" and "farted"... Almost, but messier. -- --------------------------------------+------------------------------------ Mike Brown: mjb[at]pootle.demon.co.uk | http://www.pootle.demon.co.uk/ |
#39
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![]() "William Sommerwerck" wrote in message ... I think the capacitors have sharted ... Is that a portmanteau word? Perhaps a mixture of "shorted" and "farted"... You obviously haven't smelled one after its vented. |
#40
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I think the capacitors have sharted ...
Is that a portmanteau word? Perhaps a mixture of "shorted" and "farted"... Onomatopoeia, I suspect... the sound of an arc striking through foil-and-paper. -- Dave Platt AE6EO Friends of Jade Warrior home page: http://www.radagast.org/jade-warrior I do _not_ wish to receive unsolicited commercial email, and I will boycott any company which has the gall to send me such ads! |
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