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#1
Posted to rec.woodworking
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Reaction to walnut
A friend just contributed a few 3x3x18" of very well aged walnut to my collection. My spouse is having an allergic reaction to the stuff which is currently in the garage. I have wrapped it in a plastic bag to see if that solves the problem. Any other clues as to how to handle the situation.
Len |
#2
Posted to rec.woodworking
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Reaction to walnut
On Sat, 20 Oct 2012 09:50:19 -0700 (PDT), Len
wrote: A friend just contributed a few 3x3x18" of very well aged walnut to my collection. My spouse is having an allergic reaction to the stuff which is currently in the garage. I have wrapped it in a plastic bag to see if that solves the problem. Any other clues as to how to handle the situation. Len If you've had walnut around before with no problems, I'd be thinking of a fungus or mold or bugs or similar rather than the wood itself. I'm not going to advise as to the best way to treat that; people use bleach or wood preservative or heat or whatever and it seems to me there can be risks. Like if you put it in the oven for some hours, your wife's allergies are going to be hit much harder. Or could a chemical be bad for the wood? I'd try something else besides wrapping in plastic because you may get condensation inside and moisture damage. Maybe wrap it in shellac? |
#3
Posted to rec.woodworking
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Reaction to walnut
On 10/20/2012 11:50 AM, Len wrote:
A friend just contributed a few 3x3x18" of very well aged walnut to mycollection. My spouse is having an allergic reaction to the stuff ... a) are you sure it's the walnut, and b) what kind of allergic reaction? While there are some who are somewhat allergic to walnut sawdust, it would seem unusual for simply a solid sample to cause such on its own--as another poster suggests, perhaps there's another contaminant in play here. -- |
#4
Posted to rec.woodworking
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Reaction to walnut
Len wrote:
A friend just contributed a few 3x3x18" of very well aged walnut to my collection. My spouse is having an allergic reaction to the stuff which is currently in the garage. I have wrapped it in a plastic bag to see if that solves the problem. Any other clues as to how to handle the situation. Len I would helpful to know where/how it was stored before you got it. If it has already had a chance to out-gas, and it is still a problem, then (as someone who understands your wife's side all too well), I'd give up on it. Theoretically, if you coat it well-enough, you could probably slow the out-gassing to the point where it is not a problem. Another thought is that you might work the wood and then let it outgas in the garage (or shed, or what have you) for a few months. Then put the finish on after that. The problem with leaving it in the plastic bag is that it won't out-gas. I bought some tall audio speakers this week made out of MDF that will make me sweat if I sit next to them (like when I attached the wires). Whether its the MDF, the glue or the finish is inconsequential. I air the house out too. I know from experience that time will heal them. It took me years to start blaming "furniture" for causing physical symptoms (it was just too "ridiculous" of a notion). After writing all of that, maybe it is more likely that mold or mildew is the problem? I've heard of wood dust being an issue, but I'm not sure what gas that wood has to outgas? I hope my post wasn't a waste of your time. Bill |
#5
Posted to rec.woodworking
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Reaction to walnut
"Len" wrote in message ... A friend just contributed a few 3x3x18" of very well aged walnut to my collection. My spouse is having an allergic reaction to the stuff which is currently in the garage. I have wrapped it in a plastic bag to see if that solves the problem. Any other clues as to how to handle the situation. Len As others have said, it might not be the wood itself. I would add rodent urine/feces to the list of possible contaminants. I cannot seem to keep the critters out of my wood storage shed. John |
#6
Posted to rec.woodworking
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Reaction to walnut
On 10/20/2012 10:50 AM, Len wrote:
A friend just contributed a few 3x3x18" of very well aged walnut to my collection. My spouse is having an allergic reaction to the stuff which is currently in the garage. I have wrapped it in a plastic bag to see if that solves the problem. Any other clues as to how to handle the situation. Len That stuff is dangerous. You should immediately ship it to me for proper disposal. |
#7
Posted to rec.woodworking
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Reaction to walnut
Does the walnut have a mold on the outside that she is allergic to ?
Walnut dust is dangerous to horse hoof and might be a like issue with some people warning of the danger. http://www.cs.rochester.edu/u/roche/...isc/wood.toxic This was posted some years ago - and again now by myself - from my pdf of the page. Walnut is at the bottom - Many woods are on this list - Check out the letter table next page!!! Martin On 10/22/2012 9:41 AM, John Grossbohlin wrote: "Len" wrote in message ... A friend just contributed a few 3x3x18" of very well aged walnut to my collection. My spouse is having an allergic reaction to the stuff which is currently in the garage. I have wrapped it in a plastic bag to see if that solves the problem. Any other clues as to how to handle the situation. Len As others have said, it might not be the wood itself. I would add rodent urine/feces to the list of possible contaminants. I cannot seem to keep the critters out of my wood storage shed. John |
#8
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Reaction to walnut
In article ,
Bill wrote: I bought some tall audio speakers this week made out of MDF that will make me sweat if I sit next to them (like when I attached the wires). Whether its the MDF, the glue or the finish is inconsequential. MDF contains Formaldehyde. It isn't very nice stuff. -- Stuart Winsor Only plain text for emails http://www.asciiribbon.org |
#9
Posted to rec.woodworking
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Reaction to walnut
On 10/24/12 5:47 PM, Stuart wrote:
MDF contains Formaldehyde Not the stuff I use. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- http://mikedrums.com ---remove "DOT" ^^^^ to reply |
#10
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
Stuart wrote:
In article , Bill wrote: I bought some tall audio speakers this week made out of MDF that will make me sweat if I sit next to them (like when I attached the wires). Whether its the MDF, the glue or the finish is inconsequential. MDF contains Formaldehyde. It isn't very nice stuff. When I first opened the end of one of the cardboard boxes, the odor was abundant. Of course, Formaldehyde is odorless, but the "new" odor is a good indicator of it's presense. The first 3 or 4 days, I let the house air out. Now, after a week, it's mostly ignorable. In low doses, it gives me a slight shortness of breath, in higher doses it makes me sweat. If I sand and inhale some of the sawdust from such materials, it will put me to bed and ruin the rest of the day. I've performed that experiment twice (being cavalier about it doesn't help!) I'm hoping for better results from Home Depot's "Purebond" brand plywood which is "Formaldehyde-free". I am currently designing a tv-stand involving it, but I'm still in the paper and pencil stage. The plywood is veneered (Cherry). If I use a circular saw with a 40-tooth blade, should I expect a lot of ripout of the veneer? It is $45 for a 3/4" sheet. I also have handsaws I can use (maybe too aggressive?) . I was thinking of a design where exposed plywood edges are covered by real Cherry (like inside a dado). IIRC, there some sort of banding/strip that could also be used. Please comment, if anyone is willing to, on the best way to approach covering explosed edges of plywood shelves. Assuming a 48" long stand (holding an approximately 50-pound tv), and a 15 pound audio receiver, etc., I'm assuming 3/4" would be suitable for the top and bottom and 1/2" for the shelves. Does that sound right? I think a tv stand is a good place to start for a beginner (like me)! It would be easier with even a cheap TS, huh? But I expect not much better results than if I use my circular saw. I don't expect one can plane the edge of veneered plywood. Is that right? Cheers (& sorry for such a long post..) Bill |
#11
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On Wednesday, October 24, 2012 7:51:37 PM UTC-5, Bill wrote:
Stuart wrote: In article , Bill wrote: I bought some tall audio speakers this week made out of MDF that will make me sweat if I sit next to them (like when I attached the wires). Whether its the MDF, the glue or the finish is inconsequential. MDF contains Formaldehyde. It isn't very nice stuff. When I first opened the end of one of the cardboard boxes, the odor was abundant. Of course, Formaldehyde is odorless, but the "new" odor is a good indicator of it's presense. The first 3 or 4 days, I let the house air out. Now, after a week, it's mostly ignorable. In low doses, it gives me a slight shortness of breath, in higher doses it makes me sweat. If I sand and inhale some of the sawdust from such materials, it will put me to bed and ruin the rest of the day. I've performed that experiment twice (being cavalier about it doesn't help!) I'm hoping for better results from Home Depot's "Purebond" brand plywood which is "Formaldehyde-free". I am currently designing a tv-stand involving it, but I'm still in the paper and pencil stage. The plywood is veneered (Cherry). If I use a circular saw with a 40-tooth blade, should I expect a lot of ripout of the veneer? It is $45 for a 3/4" sheet. I also have handsaws I can use (maybe too aggressive?) . I was thinking of a design where exposed plywood edges are covered by real Cherry (like inside a dado). IIRC, there some sort of banding/strip that could also be used. Please comment, if anyone is willing to, on the best way to approach covering explosed edges of plywood shelves. Assuming a 48" long stand (holding an approximately 50-pound tv), and a 15 pound audio receiver, etc., I'm assuming 3/4" would be suitable for the top and bottom and 1/2" for the shelves. Does that sound right? I think a tv stand is a good place to start for a beginner (like me)! It would be easier with even a cheap TS, huh? But I expect not much better results than if I use my circular saw. I don't expect one can plane the edge of veneered plywood. Is that right? Cheers (& sorry for such a long post..) Bill You know, I have "sworn off" Home Depot plywood 3 or 4 times during the past couple of years. Yet, I keep returning for another frustrating experience. These experiences range from the cheapest C-D ply that seemed to warp in the bed of my pickup on the way home, to a couple of sheets of more expensive Oak and Birch veneer plywood that proved to be so full of hidden voids that my finger went through the surface while working with it. My most recent experience was a sheet of Birch that looked pretty good on the "good" side. My wife and I lifted it off of the stack high enough to see the other side and actually saw some pretty nice grain in the shadows of the stack, so we slid it off onto the cart. When we got it home (35 miles from the store, there was an obvious "dent" that came and went across much of the width of the sheet on what was the bottom side. This was due to a void in the layer beneath the veneer that extended across the sheet. The ply was used for a garage cabinet so I didn't make the 70 mile round trip to return it but I WILL pay the 20%-30% higher price at a closer lumber yard next time. You truly do get what you pay for. RonB |
#12
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
"Bill" wrote: The plywood is veneered (Cherry). If I use a circular saw with a 40-tooth blade, should I expect a lot of ripout of the veneer? It is $45 for a 3/4" sheet. -------------------------------------------------- Make your circular saw cuts 1/8" proud then bring to size with a straight edge and a router with 1/2" straight edge. --------------------------------------------------- Please comment, if anyone is willing to, on the best way to approach covering explosed edges of plywood shelves. ----------------------------------------------------- Standard veneer tape designed for the purpose using either a heat gun and roller or a clothing iron. Trim to size with router bit designed for the specific task. ------------------------------------------------ Assuming a 48" long stand (holding an approximately 50-pound tv), and a 15 pound audio receiver, etc., I'm assuming 3/4" would be suitable for the top and bottom and 1/2" for the shelves. Does that sound right? ------------------------------------------------------- NO. Use 3/4" through out and band front and back with 3/4"x1-1/2" stock for the shelves. Even then you are pushing the design. ----------------------------------------------------- I think a tv stand is a good place to start for a beginner (like me)! It would be easier with even a cheap TS, huh? But I expect not much better results than if I use my circular saw. --------------------------------------------- Why not? I've built similar things using a Bosch 1587 jig saw, a router, a straight edge(Aluminum angle) and some C-Clamps. Lew |
#13
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
RonB wrote:
You know, I have "sworn off" Home Depot plywood 3 or 4 times during the past couple of years. Yet, I keep returning for another frustrating experience. These experiences range from the cheapest C-D ply that seemed to warp in the bed of my pickup on the way home, to a couple of sheets of more expensive Oak and Birch veneer plywood that proved to be so full of hidden voids that my finger went through the surface while working with it. My most recent experience was a sheet of Birch that looked pretty good on the "good" side. My wife and I lifted it off of the stack high enough to see the other side and actually saw some pretty nice grain in the shadows of the stack, so we slid it off onto the cart. When we got it home (35 miles from the store, there was an obvious "dent" that came and went across much of the width of the sheet on what was the bottom side. This was due to a void in the layer beneath the veneer that extended across the sheet. The ply was used for a garage cabinet so I didn't make the 70 mile round trip to return it but I WILL pay the 20%-30% higher price at a closer lumber yard next time. You truly do get what you pay for. I don't dispute that you get what you pay for, but I suspect you can't get a sheet of Formaldehyde-free plywood at your favorite lumberyard. I'm in the "desperate" stage--I'll spackle it! : ) RonB |
#14
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
Lew Hodgett wrote:
I've built similar things using a Bosch 1587 jig saw, a router, a straight edge(Aluminum angle) and some C-Clamps. Lew Thank you very much for your suggestions (I printed them out)! I'll post a sketch after I make one. I browsed Google's images of "TV Stands" yesterday, and was suddently overwhelmed. Cabinet doors on each end would be nice... : ) |
#15
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
Lew Hodgett wrote:
"Bill" wrote: The plywood is veneered (Cherry). If I use a circular saw with a 40-tooth blade, should I expect a lot of ripout of the veneer? It is $45 for a 3/4" sheet. -------------------------------------------------- Make your circular saw cuts 1/8" proud then bring to size with a straight edge and a router with 1/2" straight edge. --------------------------------------------------- Please comment, if anyone is willing to, on the best way to approach covering explosed edges of plywood shelves. ----------------------------------------------------- Standard veneer tape designed for the purpose using either a heat gun and roller or a clothing iron. Trim to size with router bit designed for the specific task. ------------------------------------------------ Assuming a 48" long stand (holding an approximately 50-pound tv), and a 15 pound audio receiver, etc., I'm assuming 3/4" would be suitable for the top and bottom and 1/2" for the shelves. Does that sound right? ------------------------------------------------------- NO. Use 3/4" through out and band front and back with 3/4"x1-1/2" stock for the shelves. Lew, I'm not sure whether I understook what you meant by "band"-ing the front and back. I tried to, but at this point, I don't think I have captured it in my design (I just posted a picture of it on my site): http://web.newsguy.com/MySite/ I sense I'm not doing enough to prevent a collapse from "wracking" (and I think your "bands" may be related to that). I learned from my drawing that it's a few inches too deep too. The ends are (too) square. This is just my first shot at it; I started right after I read your earlier message. I still need to add doors on the sides and more shelves to make the space on the ends usable. I think I should problably drill holes too, so I have adjustable shelves. Maybe a Masonite back? Comments are always welcome! BTW, in case LarryJ is keeping track, I don't really own a cable box anymore. But these days you never know what might take it's place. I have a clock I can stick in there. Cheers, Bill Even then you are pushing the design. ----------------------------------------------------- I think a tv stand is a good place to start for a beginner (like me)! It would be easier with even a cheap TS, huh? But I expect not much better results than if I use my circular saw. --------------------------------------------- Why not? I've built similar things using a Bosch 1587 jig saw, a router, a straight edge(Aluminum angle) and some C-Clamps. Lew |
#16
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
Lew Hodgett wrote:
"Bill" wrote: snip ----------------------------------------------------- I think a tv stand is a good place to start for a beginner (like me)! It would be easier with even a cheap TS, huh? But I expect not much better results than if I use my circular saw. --------------------------------------------- Why not? I've built similar things using a Bosch 1587 jig saw, a router, a straight edge(Aluminum angle) and some C-Clamps. Lew Is a jig saw less likely to create nasty tear-out here than a circular saw? I would not have thought of it. My recollection of using one long ago is that it doesn't leave as pretty of an edge but that it is a bit easier to control. Of course, the router cleans up the edge. |
#17
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Reaction to walnut and new TV-Stand
Bill wrote:
Lew Hodgett wrote: "Bill" wrote: snip ----------------------------------------------------- I think a tv stand is a good place to start for a beginner (like me)! It would be easier with even a cheap TS, huh? But I expect not much better results than if I use my circular saw. --------------------------------------------- Why not? I've built similar things using a Bosch 1587 jig saw, a router, a straight edge(Aluminum angle) and some C-Clamps. Lew You like that 1/2", (1/20"-thick) Aluminum angle bar, right? Only $6.64 at Big Orange. |
#18
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
Bill wrote in :
*snip* The plywood is veneered (Cherry). If I use a circular saw with a 40-tooth blade, should I expect a lot of ripout of the veneer? It is $45 for a 3/4" sheet. I also have handsaws I can use (maybe too aggressive?) . I was thinking of a design where exposed plywood edges are covered by real Cherry (like inside a dado). IIRC, there some sort of banding/strip that could also be used. Please comment, if anyone is willing to, on the best way to approach covering explosed edges of plywood shelves. *snip* I wouldn't bother covering the exposed edges, I'd figure out some way to hide them completely. Here's the deal: I tried covering edges with a piece of wood and then planing it smooth to the face of the plywood. Some of the plywood was damaged during the planing process, even with the plane taking a very fine cut. On a later project, I added a strip of wood to the edge of the plywood using tongue and groove joinery. This covered the edge of the plywood nicely, and the difference in height was small enough that a sander took care of it easily. If you need a frame to support your plywood better, you can recess the plywood down in to the frame. This has the benefit of not only supporting the plywood but hiding the edges at the same time. Puckdropper -- Make it to fit, don't make it fit. |
#19
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On 10/25/12 12:24 AM, Puckdropper wrote:
I wouldn't bother covering the exposed edges, I'd figure out some way to hide them completely. Here's the deal: I tried covering edges with a piece of wood and then planing it smooth to the face of the plywood. Some of the plywood was damaged during the planing process, even with the plane taking a very fine cut. On a later project, I added a strip of wood to the edge of the plywood using tongue and groove joinery. This covered the edge of the plywood nicely, and the difference in height was small enough that a sander took care of it easily. I've edged a lot of plywood with solid wood strips. I use a router with a fat pattern bit and it creates flawless, perfectly even seems with very little effort. It's much easier and more fail-safe than planing. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- http://mikedrums.com ---remove "DOT" ^^^^ to reply |
#20
Posted to rec.woodworking
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Reaction to walnut
In article ,
-MIKE- wrote: On 10/24/12 5:47 PM, Stuart wrote: MDF contains Formaldehyde Not the stuff I use. You're lucky to be able to find it. -- Stuart Winsor Only plain text for emails http://www.asciiribbon.org |
#21
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
In article ,
Bill wrote: The plywood is veneered (Cherry). If I use a circular saw with a 40-tooth blade, should I expect a lot of ripout of the veneer? It is $45 for a 3/4" sheet. I also have handsaws I can use (maybe too aggressive?) . I was thinking of a design where exposed plywood edges are covered by real Cherry (like inside a dado). IIRC, there some sort of banding/strip that could also be used. Please comment, if anyone is willing to, on the best way to approach covering explosed edges of plywood shelves. A fine tooth handsaw, like a tenon saw, will often give better results but it must be sharp. Running masking tape or Sellotape along the line of the saw cut before cutting is an old trick to reduce break-away. I presume you are talking about the thin veneer strip with the heat sensitive adhesive that you iron on. Yes this works but the traditional method would be to glue a thin strip of wood about 3/8" thick, of appropriate width, along the edge. Usually you use a piece slightly wider and plane/sand till flush with the plywood surface. However, I have often been impressed just how thin they can cut veneer these days. I have had ply where just a few strokes of the sandpaper, by hand, has seen the veneer vanish so be careful. -- Stuart Winsor Only plain text for emails http://www.asciiribbon.org |
#22
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On Thu, 25 Oct 2012 00:51:30 -0400, Bill wrote:
Lew Hodgett wrote: "Bill" wrote: The plywood is veneered (Cherry). If I use a circular saw with a 40-tooth blade, should I expect a lot of ripout of the veneer? It is $45 for a 3/4" sheet. -------------------------------------------------- Make your circular saw cuts 1/8" proud then bring to size with a straight edge and a router with 1/2" straight edge. --------------------------------------------------- Please comment, if anyone is willing to, on the best way to approach covering explosed edges of plywood shelves. ----------------------------------------------------- Standard veneer tape designed for the purpose using either a heat gun and roller or a clothing iron. Trim to size with router bit designed for the specific task. ------------------------------------------------ Assuming a 48" long stand (holding an approximately 50-pound tv), and a 15 pound audio receiver, etc., I'm assuming 3/4" would be suitable for the top and bottom and 1/2" for the shelves. Does that sound right? ------------------------------------------------------- NO. Use 3/4" through out and band front and back with 3/4"x1-1/2" stock for the shelves. Lew, I'm not sure whether I understook what you meant by "band"-ing the front and back. I tried to, but at this point, I don't think I have captured it in my design (I just posted a picture of it on my site): http://web.newsguy.com/MySite/ Wow, fancy! That's a newfangled 'rectangle' thang, ain't it? I sense I'm not doing enough to prevent a collapse from "wracking" (and I think your "bands" may be related to that). I learned from my drawing that it's a few inches too deep too. The ends are (too) square. This is just my first shot at it; I started right after I read your earlier message. I still need to add doors on the sides and more shelves to make the space on the ends usable. I think I should problably drill holes too, so I have adjustable shelves. Maybe a Masonite back? Yes, drill holes for adjustable or removable shelving. Notch them so the shelves don't slide front and back. This makes them fit over the pins, hiding them, as an added benefit. I'd use 1/4 or 1/8 ply for the back. Comments are always welcome! Biscuit the verticals, leave a reveal top and bottom, make the shelves end 2" short of the back and drill 3" holes top and bottom for ventilation and cord access. BTW, in case LarryJ is keeping track, I don't really own a cable box anymore. But these days you never know what might take it's place. I have a clock I can stick in there. Alright. You're forgiven, but only if you turn the power off to it occasionally, so the 12:00 flashes constantly. wink P.S: Use the proper colored wood so you don't have to smear RBS all over the poor dear. Waterlox is a clear, simple, durable finish. Prefinish by taping glueable areas with 1/2" tape. P.P.S: By banding, he probably meant this: http://lumberjocks.com/topics/38701 -- The ultimate result of shielding men from folly is to fill the world with fools. -- Herbert Spencer |
#23
Posted to rec.woodworking
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Reaction to walnut
On 10/25/12 2:43 AM, Stuart wrote:
In article , -MIKE- wrote: On 10/24/12 5:47 PM, Stuart wrote: MDF contains Formaldehyde Not the stuff I use. You're lucky to be able to find it. Three big non-chain plywood warehouses within 15 minutes. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- http://mikedrums.com ---remove "DOT" ^^^^ to reply |
#24
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On Thu, 25 Oct 2012 00:38:02 -0500, -MIKE- wrote:
On 10/25/12 12:24 AM, Puckdropper wrote: I wouldn't bother covering the exposed edges, I'd figure out some way to hide them completely. Here's the deal: I tried covering edges with a piece of wood and then planing it smooth to the face of the plywood. Some of the plywood was damaged during the planing process, even with the plane taking a very fine cut. On a later project, I added a strip of wood to the edge of the plywood using tongue and groove joinery. This covered the edge of the plywood nicely, and the difference in height was small enough that a sander took care of it easily. I've edged a lot of plywood with solid wood strips. I use a router with a fat pattern bit and it creates flawless, perfectly even seems with very little effort. It's much easier and more fail-safe than planing. These work nicely, too. http://www.mlcswoodworking.com/shops...banding_anchor |
#25
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
"Bill" wrote:
Lew, I'm not sure whether I understook what you meant by "band"-ing the front and back. I tried to, but at this point, I don't think I have captured it in my design (I just posted a picture of it on my site): http://web.newsguy.com/MySite/ ----------------------------------------------------------------- What's that old saying about a picture being worth a thousand words? Your maximum unsupported span is 24", not 48". Big difference. The "banding" I referred to was a 3/4"x1-1/2" piece under both the front and back edges of a 48" long shelf. Not your situation so not necessary. Lay in a piece of 1/4" ply into top,bottom and side rabbets to prevent racking. This creates another problem: Ventilation. Easiest way is to make shelves 2"-3" shorter than sides and cut some ventilation holes in the rear ply. Use shelf pins to support shelves and make them adjustable. Rockler has a good gage. Ping Leon for the one he uses. Get a couple of 10" flat ******* files and use them to trim excess veneer tape. Less chance of damaging 3/4" ply cherry veneer. Lew |
#26
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Reaction to walnut and new TV-Stand
"Bill" wrote:
snip Is a jig saw less likely to create nasty tear-out here than a circular saw? Yes, if you use a 10 TPI Bosch blade and some masking tape. Also, aluminum angle should be at least 1-1/2"x1-1/2"xx1/8"x96". I use a 2x2x1/8x96. Lew |
#28
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
Lew Hodgett wrote:
The "banding" I referred to was a 3/4"x1-1/2" piece under both the front and back edges of a 48" long shelf. Not your situation so not necessary. Lay in a piece of 1/4" ply into top,bottom and side rabbets to prevent racking. IIUC, That will definitely reinforce those upright pieces (in lieu of a dado cut). It seems like with all of that reinforcement, the omission of biscuit joinery can reasonably be omitted. It won't be a problem if I only finish the explosed sides, will it (I think if it were a simple piece of solid wood, there would be a concern)? I have several pages of notes and I definitely learned a lot from this thread! BTW, It seems like a few feet to stand on (8--2 near the end of each vertical), might help protect the unit from the "overzealous" vacuuming that occasionally occurs here. My inclination is they would need to be attached by several bolts going through the plywood (or a more sophisticated method). Please correct/advise concerning feet. Thank you all again for the lesson (s)! Bill |
#29
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On 10/25/12 12:47 PM, zzzzzzzzzz wrote:
On Thu, 25 Oct 2012 00:38:02 -0500, -MIKE- wrote: On 10/25/12 12:24 AM, Puckdropper wrote: I wouldn't bother covering the exposed edges, I'd figure out some way to hide them completely. Here's the deal: I tried covering edges with a piece of wood and then planing it smooth to the face of the plywood. Some of the plywood was damaged during the planing process, even with the plane taking a very fine cut. On a later project, I added a strip of wood to the edge of the plywood using tongue and groove joinery. This covered the edge of the plywood nicely, and the difference in height was small enough that a sander took care of it easily. I've edged a lot of plywood with solid wood strips. I use a router with a fat pattern bit and it creates flawless, perfectly even seems with very little effort. It's much easier and more fail-safe than planing. These work nicely, too. http://www.mlcswoodworking.com/shops...banding_anchor I tried that route (pun!) but for it's unnecessary and time consuming. The strength is in the glue. Unless you're stacking anvils on your shelves, you don't need that T&G. I know those bits are supposed to help align perfectly, but they don't always. Besides, if you're going to have to make all those passes with the router, why not make two quicker passes with a pattern but and have perfect seems? It's so much easier to just cut the edge strips a little proud, glue them on without worrying about perfect alignment, and make a quick pass on each side. You have even do the pattern bit cutting on edge on a router table by making a simple form to hold the shelves 90 perpendicular to the router table. I actually use my slot/tenon cutting jig from my table saw. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- http://mikedrums.com ---remove "DOT" ^^^^ to reply |
#30
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Reaction to walnut and new TV-Stand
On Thu, 25 Oct 2012 23:12:55 -0400, Bill wrote:
Lew Hodgett wrote: The "banding" I referred to was a 3/4"x1-1/2" piece under both the front and back edges of a 48" long shelf. Not your situation so not necessary. Lay in a piece of 1/4" ply into top,bottom and side rabbets to prevent racking. IIUC, That will definitely reinforce those upright pieces (in lieu of a dado cut). It seems like with all of that reinforcement, the omission of biscuit joinery can reasonably be omitted. Yes, definitely omit the omission as you planned. Repeat after me: Bisquicks are good. Bisquicks are good. Bisquicks are good. It won't be a problem if I only finish the explosed sides, will it (I think if it were a simple piece of solid wood, there would be a concern)? Heathen. Finish everything. It's good policy. It's also easier to dust and clean. I have several pages of notes and I definitely learned a lot from this thread! The above musings don't appear to confirm that, Wee Willy. BTW, It seems like a few feet to stand on (8--2 near the end of each vertical), might help protect the unit from the "overzealous" vacuuming that occasionally occurs here. My inclination is they would need to be attached by several bolts going through the plywood (or a more sophisticated method). Please correct/advise concerning feet. Double bottoms are common. It helps to lower the center of gravity and 1.5ish inches of meat to screw legs into. Double-ended lags are common for legs. Thank you all again for the lesson (s)! Jewelcome. -- The ultimate result of shielding men from folly is to fill the world with fools. -- Herbert Spencer |
#31
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On Thu, 25 Oct 2012 22:22:56 -0400, Bill wrote:
wrote: On Thu, 25 Oct 2012 00:38:02 -0500, -MIKE- wrote: On 10/25/12 12:24 AM, Puckdropper wrote: I wouldn't bother covering the exposed edges, I'd figure out some way to hide them completely. Here's the deal: I tried covering edges with a piece of wood and then planing it smooth to the face of the plywood. Some of the plywood was damaged during the planing process, even with the plane taking a very fine cut. On a later project, I added a strip of wood to the edge of the plywood using tongue and groove joinery. This covered the edge of the plywood nicely, and the difference in height was small enough that a sander took care of it easily. I've edged a lot of plywood with solid wood strips. I use a router with a fat pattern bit and it creates flawless, perfectly even seems with very little effort. It's much easier and more fail-safe than planing. These work nicely, too. http://www.mlcswoodworking.com/shops...banding_anchor All are interesting ideas. IIUC, They still seem to leave the "challenge" of flush-trimming to very thin veneers. Thank you for the lesson (s)! 2 tips: practice makes perfect, and don't buy super-thin veneers. Oh, one mo file it flush if you have trouble routing it. Use a fine file and careful strokes toward the joint, always from the piece of veneer which overlaps the other. Filing works well for plastic laminate, too. -- The ultimate result of shielding men from folly is to fill the world with fools. -- Herbert Spencer |
#32
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On 10/25/2012 10:12 PM, Bill wrote:
I have several pages of notes and I definitely learned a lot from this thread! To stiffen up that casework you posted a model of, capture your vertical dividers in dadoes instead of using butt joints with biscuits. Also capture the ends of the top and floor in dadoes in the top and bottom of the end panels ... that will strengthen the casework further, as well as hide the ends of those components. (When you really must stiffen this type of casework to withstand hard use, drill holes and glue in dowels into each of the joins, thusly): https://picasaweb.google.com/1113554...1917253 74850 Dowels can a contrasting wood in an attractive pattern if need be, or the casework top can be an secondary wood, with the real top attached to it. This method is an example of an old cabinetmaker's principle used to build casework that will not rack of sag that, paraphrased, goes like this: "If a case part joins another at a corner, dovetail it; if one part meets along another's length, use multiple through tenons." You can get much the same effect with dadoes and dowels, or use loose tenons, thusly: http://www.e-woodshop.net/images/MSBDTCase3.JPG While you're in the planning stages you may want to contemplate using a separate top of primary wood, and putting the unit on a frame base, perhaps slightly smaller than the actual casework foot print ... you will likely find that sitting the casework directly on the floor, as drawn, is going to be unsatisfactory in the long run. -- www.eWoodShop.com Last update: 4/15/2010 KarlCaillouet@ (the obvious) http://gplus.to/eWoodShop |
#33
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On 10/25/2012 9:22 PM, Bill wrote:
All are interesting ideas. IIUC, They still seem to leave the "challenge" of flush-trimming to very thin veneers. When working with plywood and frameless casework, don't discount iron-on edge banding. An iron, and two relatively inexpensive tools, will get you doing professional looking work in no time: http://www.tools-plus.com/virutex-au... erm=VIRAU-93 http://www.tools-plus.com/virutex-rc..._term=VIRRC21E Tip: It is best/more efficient to edge band component edges _before_ assembly/glue-up A fine ******* file, or sandpaper, can be used, lightly, to dress up the edges after trimming. -- www.eWoodShop.com Last update: 4/15/2010 KarlCaillouet@ (the obvious) http://gplus.to/eWoodShop |
#34
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
On Fri, 26 Oct 2012 00:04:33 -0500, -MIKE-
wrote: On 10/25/12 12:47 PM, zzzzzzzzzz wrote: On Thu, 25 Oct 2012 00:38:02 -0500, -MIKE- wrote: On 10/25/12 12:24 AM, Puckdropper wrote: I wouldn't bother covering the exposed edges, I'd figure out some way to hide them completely. Here's the deal: I tried covering edges with a piece of wood and then planing it smooth to the face of the plywood. Some of the plywood was damaged during the planing process, even with the plane taking a very fine cut. On a later project, I added a strip of wood to the edge of the plywood using tongue and groove joinery. This covered the edge of the plywood nicely, and the difference in height was small enough that a sander took care of it easily. I've edged a lot of plywood with solid wood strips. I use a router with a fat pattern bit and it creates flawless, perfectly even seems with very little effort. It's much easier and more fail-safe than planing. These work nicely, too. http://www.mlcswoodworking.com/shops...banding_anchor I tried that route (pun!) but for it's unnecessary and time consuming. The strength is in the glue. Unless you're stacking anvils on your shelves, you don't need that T&G. I have problems with edge alignment without something to help. Biscuits didn't. I know those bits are supposed to help align perfectly, but they don't always. Test scraps and a good table/lift. Besides, if you're going to have to make all those passes with the router, why not make two quicker passes with a pattern but and have perfect seems? Making two accurate passes is easier than one? It's so much easier to just cut the edge strips a little proud, glue them on without worrying about perfect alignment, and make a quick pass on each side. You have even do the pattern bit cutting on edge on a router table by making a simple form to hold the shelves 90 perpendicular to the router table. I actually use my slot/tenon cutting jig from my table saw. |
#35
Posted to rec.woodworking
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Reaction to walnut and new TV-Stand
Swingman wrote:
On 10/25/2012 10:12 PM, Bill wrote: I have several pages of notes and I definitely learned a lot from this thread! To stiffen up that casework you posted a model of, capture your vertical dividers in dadoes instead of using butt joints with biscuits. I see now that you were either being kind or being sarcastic by your use of the term "casework". : ) Also capture the ends of the top and floor in dadoes in the top and bottom of the end panels ... that will strengthen the casework further, as well as hide the ends of those components. Yes, I liked that idea as soon as I read it. I also like the idea of building a base frame--slightly smaller than the bottom, and floor-levelers. I had been reading about biscuit joinery today, but now I see you prefer dadoes for the verticals over butt joints done with biscuits. I suppose you would attach cabinet face frames with biscuits, and use biscuits also to help align the bottom to the base frame, huh? BTW, my wife told me today that she would prefer I make a new coffee table first. None of this will be wasted, however. I could use biscuits to afix some drawer frames to a coffee table. I could not of even written that statement a week ago, so I'm making progress! : ) Cheers, Bill P.S. I'll probably work on the TV-stand first anyway. Relieved to find out they don't cost $1000 (like the jointer and TS I showed her at Grizzly), I sort of have her budgetary approval for a biscuit joiner--lol. I know she didn't know what I meant, but I told her I wasn't planning to buy a green one. P.P.S. Something that has been troubling me the whole time I've been working on this post, but I didn't bring it up, was the fine line between a board fitting ornot fitting into a dadoe grove, particularly since I'll probably be cutting the grove with a router. Is there a decent fix for if the dadoe is cut just a little too wide? I know shims would look tacky, but no one would see them anyway and that would work, right? When you distribute "a little wide" over 16 inches or so, it doesn't seem like too much. Maybe I should take my humor over to David Letterman' Show? It's late.. :-) |
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