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#1
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Chemically disolving black gunge.
Hi all,
I'm helping a mate who has just bought a second hand silent compressor (on my recommendation) and the one he bought was know faulty, 'spares or repair' etc. On testing there was no output (as advertised) but long-short, I partially stripped it (someone had been there before me) and found the reed valved and 'cylinder head' had a fair amount of carbon build up on them. One reed just sits on a couple of location pins so can be removed and it and it's seats cleaned easily but the other is trapped behind a support (that manages the maximum opening) so I can't really get in / under that to clean it all. I've had it in an ultrasonic cleaning tank at 60 DegC and whilst it did seem to remove (or soften) quite a lot of it, I'm not sure that it is properly cleaned in all the little crevices. So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Cheers, T i m p.s. It may be that the fixed reed is bent slightly so might need removing to reset, or it could simply be held up slightly by said deposits. If it makes the compressor work, mate would invest in a service kit but they aren't cheap. |
#2
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Chemically disolving black gunge.
On 20/10/2017 11:37, T i m wrote:
Hi all, I'm helping a mate who has just bought a second hand silent compressor (on my recommendation) and the one he bought was know faulty, 'spares or repair' etc. On testing there was no output (as advertised) but long-short, I partially stripped it (someone had been there before me) and found the reed valved and 'cylinder head' had a fair amount of carbon build up on them. One reed just sits on a couple of location pins so can be removed and it and it's seats cleaned easily but the other is trapped behind a support (that manages the maximum opening) so I can't really get in / under that to clean it all. I've had it in an ultrasonic cleaning tank at 60 DegC and whilst it did seem to remove (or soften) quite a lot of it, I'm not sure that it is properly cleaned in all the little crevices. So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Cheers, T i m p.s. It may be that the fixed reed is bent slightly so might need removing to reset, or it could simply be held up slightly by said deposits. If it makes the compressor work, mate would invest in a service kit but they aren't cheap. Caustic soda is used for decarbonising two stroke exhausts. It wont harm the metal. Cheers -- Clive |
#3
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Chemically disolving black gunge.
On 20/10/2017 12:18, Clive Arthur wrote:
On 20/10/2017 11:37, T i m wrote: Hi all, I'm helping a mate who has just bought a second hand silent compressor (on my recommendation) and the one he bought was know faulty, 'spares or repair' etc. On testing there was no output (as advertised) but long-short, I partially stripped it (someone had been there before me) and found the reed valved and 'cylinder head' had a fair amount of carbon build up on them. One reed just sits on a couple of location pins so can be removed and it and it's seats cleaned easily but the other is trapped behind a support (that manages the maximum opening) so I can't really get in / under that to clean it all. I've had it in an ultrasonic cleaning tank at 60 DegC and whilst it did seem to remove (or soften) quite a lot of it, I'm not sure that it is properly cleaned in all the little crevices. So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Cheers, T i m p.s. It may be that the fixed reed is bent slightly so might need removing to reset, or it could simply be held up slightly by said deposits. If it makes the compressor work, mate would invest in a service kit but they aren't cheap. Caustic soda is used for decarbonising two stroke exhausts.Â* It wont harm the metal. Cheers I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys.At best I would apply a drop if solution to a an area where corrosion would not be a problem. Be aware that dissolving caustic soda solid in water releases a large amount of heat. It also attacks skin so wear gloves and goggles Malcolm |
#4
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Chemically disolving black gunge.
On Fri, 20 Oct 2017 12:18:46 +0100, Clive Arthur
wrote: snip Caustic soda is used for decarbonising two stroke exhausts. It wont harm the metal. Good idea, thanks, I'll give it a go. ;-) Cheers, T i m |
#5
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Chemically disolving black gunge.
On 2017-10-20, Malcolm Race wrote:
On 20/10/2017 12:18, Clive Arthur wrote: On 20/10/2017 11:37, T i m wrote: So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts ^^^^^ I assume that's aluminium alloy. Caustic soda is used for decarbonising two stroke exhausts.Â* It wont harm the metal. I assume those exhausts are just steel, not "alloy / steel". It won't harm the steel. I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys. It does. One method of last resort for removing stuck aluminium alloy seatposts from steel bike frames is to dissolve the seatpost with caustic soda. |
#6
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Chemically disolving black gunge.
On Fri, 20 Oct 2017 12:51:39 +0100, Malcolm Race
wrote: snip I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys.At best I would apply a drop if solution to a an area where corrosion would not be a problem. Be aware that dissolving caustic soda solid in water releases a large amount of heat. It also attacks skin so wear gloves and goggles Thanks for the cautions Malcolm. FWIW we had a bag of 'Soda crystals' that we put a spoonful of in the washing machine now and again and that suggests it can also be used for cleaning BBQ stuff. It (as you say) also cautions against allowing it in contact with aluminium so I've just put the steel reed valve block in the solution for now. ;-) If that does get damaged somehow it would be fully replaced in a service kit (so we have little to lose etc). Cheers, T i m |
#7
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Chemically disolving black gunge.
On 20/10/2017 12:18, Clive Arthur wrote:
On 20/10/2017 11:37, T i m wrote: So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Cheers, T i m p.s. It may be that the fixed reed is bent slightly so might need removing to reset, or it could simply be held up slightly by said deposits. If it makes the compressor work, mate would invest in a service kit but they aren't cheap. Caustic soda is used for decarbonising two stroke exhausts.Â* It wont harm the metal. Depends a lot what the metal is. Steel won't but aluminium alloys will dissolve rapidly in caustic soda and some engines are made of that. I'd be inclined to try some combination of white spirit and Swarfega to soften the carbonised black gunge. -- Regards, Martin Brown |
#8
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Chemically disolving black gunge.
On 20 Oct 2017 13:05:12 +0100 (BST), Alan Braggins
wrote: On 2017-10-20, Malcolm Race wrote: On 20/10/2017 12:18, Clive Arthur wrote: On 20/10/2017 11:37, T i m wrote: So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts ^^^^^ I assume that's aluminium alloy. Sorry, yes, it's an 'aluminium head and I have no idea if it / how it is alloyed. ;-) I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys. It does. One method of last resort for removing stuck aluminium alloy seatposts from steel bike frames is to dissolve the seatpost with caustic soda. Good tip. ;-) FWIW, I'm currently experimenting with the steel reed block in some 'Soda Crystals' (Sodium carbonate decahydrate) as we had some here. Is that likely to do anything as one of the uses it mentions on the packet is to clean pans, hobs and BBQ stuff (that sound like a carbon type of buildup)? Cheers, T i m |
#9
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Chemically disolving black gunge.
On Fri, 20 Oct 2017 13:50:34 +0100 (GMT+01:00), jim k wrote:
snip So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Carburettor cleaner? That's a good thought and I have a can here. I'll give it a try and it would also be good for blasting any bits away from under the reed valve etc. I'll see what it looks like once out of the washing soda soak. ;-) Cheers, T i m |
#10
Posted to uk.d-i-y
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Chemically disolving black gunge.
In article ,
T i m wrote: So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Carburettor cleaner. From any decent car accessory shop. -- *I got a job at a bakery because I kneaded dough.* Dave Plowman London SW To e-mail, change noise into sound. |
#11
Posted to uk.d-i-y
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Chemically disolving black gunge.
T i m Wrote in message:
Hi all, I'm helping a mate who has just bought a second hand silent compressor (on my recommendation) and the one he bought was know faulty, 'spares or repair' etc. On testing there was no output (as advertised) but long-short, I partially stripped it (someone had been there before me) and found the reed valved and 'cylinder head' had a fair amount of carbon build up on them. One reed just sits on a couple of location pins so can be removed and it and it's seats cleaned easily but the other is trapped behind a support (that manages the maximum opening) so I can't really get in / under that to clean it all. I've had it in an ultrasonic cleaning tank at 60 DegC and whilst it did seem to remove (or soften) quite a lot of it, I'm not sure that it is properly cleaned in all the little crevices. So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Cheers, T i m p.s. It may be that the fixed reed is bent slightly so might need removing to reset, or it could simply be held up slightly by said deposits. If it makes the compressor work, mate would invest in a service kit but they aren't cheap. Carburettor cleaner? -- Jim K ----Android NewsGroup Reader---- http://usenet.sinaapp.com/ |
#12
Posted to uk.d-i-y
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Chemically disolving black gunge.
T i m wrote:
On Fri, 20 Oct 2017 12:51:39 +0100, Malcolm Race wrote: snip I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys.At best I would apply a drop if solution to a an area where corrosion would not be a problem. Be aware that dissolving caustic soda solid in water releases a large amount of heat. It also attacks skin so wear gloves and goggles Thanks for the cautions Malcolm. FWIW we had a bag of 'Soda crystals' that we put a spoonful of in the washing machine now and again and that suggests it can also be used for cleaning BBQ stuff. It (as you say) also cautions against allowing it in contact with aluminium so I've just put the steel reed valve block in the solution for now. ;-) Sodium hydroxide (caustic soda)and soda crystals (sodium carbonate)are different. If that does get damaged somehow it would be fully replaced in a service kit (so we have little to lose etc). Cheers, T i m |
#13
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Chemically disolving black gunge.
On 20/10/2017 14:13, FMurtz wrote:
T i m wrote: On Fri, 20 Oct 2017 12:51:39 +0100, Malcolm Race wrote: snip I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys.At best I would apply a drop if solution to a an area where corrosion would not be a problem.Â* Be aware that dissolving caustic soda solid in water releases a large amount of heat.Â* It also attacks skin so wear gloves and goggles Thanks for the cautions Malcolm. FWIW we had a bag of 'Soda crystals' that we put a spoonful of in the washing machine now and again and that suggests it can also be used for cleaning BBQ stuff. It (as you say) also cautions against allowing it in contact with aluminium so I've just put the steel reed valve block in the solution for now. ;-) Sodium hydroxide (caustic soda)and soda crystals (sodium carbonate)are different. Soda crystals are more commonly known as washing soda (sodium carbonate decahydrate). This gives an alkaline solution which will attack aluminium but not as vigorously as caustic soda Malcolm If that does get damaged somehow it would be fully replaced in a service kit (so we have little to lose etc). Cheers, T i m |
#14
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Chemically disolving black gunge.
On Fri, 20 Oct 2017 14:42:44 +0100, Malcolm Race
wrote: snip Soda crystals are more commonly known as washing soda (sodium carbonate decahydrate). This gives an alkaline solution which will attack aluminium but not as vigorously as caustic soda So, would it still have a similar cleaning effect for my needs? Cheers, T i m |
#15
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Chemically disolving black gunge.
On 20/10/17 13:56, T i m wrote:
On 20 Oct 2017 13:05:12 +0100 (BST), Alan Braggins wrote: On 2017-10-20, Malcolm Race wrote: On 20/10/2017 12:18, Clive Arthur wrote: On 20/10/2017 11:37, T i m wrote: So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts ^^^^^ I assume that's aluminium alloy. Sorry, yes, it's an 'aluminium head and I have no idea if it / how it is alloyed. ;-) I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys. It does. One method of last resort for removing stuck aluminium alloy seatposts from steel bike frames is to dissolve the seatpost with caustic soda. Good tip. ;-) FWIW, I'm currently experimenting with the steel reed block in some 'Soda Crystals' (Sodium carbonate decahydrate) as we had some here. Is that likely to do anything as one of the uses it mentions on the packet is to clean pans, hobs and BBQ stuff (that sound like a carbon type of buildup)? Cheers, T i m caustic will dissolve olefins - that is members of the CnHm format that are not too polymerised. It does that by sticking an OH on one end of the chain, thus rendering the olefins into soluble detergent. Insofar as the black gunge is in fact hydrocarbon, it will remove it. However if it's pure carbon, it won't, and what you need there is red hot oxygen. Tht will simply oxidise it and probably rust the steel a bit at the same time. -- €œA leader is best When people barely know he exists. Of a good leader, who talks little,When his work is done, his aim fulfilled,They will say, €œWe did this ourselves.€ €• Lao Tzu, Tao Te Ching |
#16
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Chemically disolving black gunge.
On 20/10/2017 13:59, T i m wrote:
On Fri, 20 Oct 2017 13:50:34 +0100 (GMT+01:00), jim k wrote: snip So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Carburettor cleaner? That's a good thought and I have a can here. I'll give it a try and it would also be good for blasting any bits away from under the reed valve etc. I'll see what it looks like once out of the washing soda soak. ;-) Cheers, T i m Isnt there something to remove carbon etc from car Airflow sensors/gauges ? Seem to remember some advice when I replaced the one on my old diesel Golf . |
#17
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Chemically disolving black gunge.
On 20/10/2017 15:20, T i m wrote:
On Fri, 20 Oct 2017 14:42:44 +0100, Malcolm Race wrote: snip Soda crystals are more commonly known as washing soda (sodium carbonate decahydrate). This gives an alkaline solution which will attack aluminium but not as vigorously as caustic soda So, would it still have a similar cleaning effect for my needs? Cheers, T i m I honestly don't know.. It does attack aluminium so try a patch test on an unimportant area. It will attasck aluminium foil, albet slowly (immersing a tarnished piece of silver in a solution of washing soda containing aluminium foil will clean the silver converting the silver compounds back to silver. It is the chemical reaction between the silver and aluminium which does the work) Malcolm should have said I have a chemistry degree and taught the subject for a considerable number of years |
#18
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Chemically disolving black gunge.
On 20/10/17 13:24, T i m wrote:
On Fri, 20 Oct 2017 12:51:39 +0100, Malcolm Race wrote: snip I woul be very wary of using caustic soda (sodium hydtoxide) as it attacks aliminium and I would suspect that it might attack aluminium alloys.At best I would apply a drop if solution to a an area where corrosion would not be a problem. Be aware that dissolving caustic soda solid in water releases a large amount of heat. It also attacks skin so wear gloves and goggles Thanks for the cautions Malcolm. FWIW we had a bag of 'Soda crystals' that we put a spoonful of in the washing machine now and again and that suggests it can also be used for cleaning BBQ stuff. That a is sodium carbonate. Almost completely useless at anything, but safe for muppets to have in their possession. -- Religion is regarded by the common people as true, by the wise as foolish, and by the rulers as useful. (Seneca the Younger, 65 AD) |
#19
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Chemically disolving black gunge.
In article ,
Robert wrote: Isnt there something to remove carbon etc from car Airflow sensors/gauges ? Seem to remember some advice when I replaced the one on my old diesel Golf . Commonly called carburettor cleaner. Dissolves all the gunk you get with burning petrol and oil. And is safe on most metals and plastics etc as found in a car. -- *Consciousness: That annoying time between naps. Dave Plowman London SW To e-mail, change noise into sound. |
#20
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Chemically disolving black gunge.
"Dave Plowman (News)" Wrote in message:
In article , T i m wrote: So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Carburettor cleaner. From any decent car accessory shop. Like I said earlier. -- Jim K ----Android NewsGroup Reader---- http://usenet.sinaapp.com/ |
#21
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Chemically disolving black gunge.
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#22
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Chemically disolving black gunge.
Dave Plowman (News) wrote:
In article , Robert wrote: Isnt there something to remove carbon etc from car Airflow sensors/gauges ? Seem to remember some advice when I replaced the one on my old diesel Golf . Commonly called carburettor cleaner. Dissolves all the gunk you get with burning petrol and oil. And is safe on most metals and plastics etc as found in a car. There is also brake cleaner but the real stuff (the one with(Tetrachloroethylene and Methylene Chloride is a bit hairy to use.(with heat it can make phosgene.) |
#23
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Chemically disolving black gunge.
On 20/10/2017 11:37, T i m wrote:
Hi all, I'm helping a mate who has just bought a second hand silent compressor (on my recommendation) and the one he bought was know faulty, 'spares or repair' etc. On testing there was no output (as advertised) but long-short, I partially stripped it (someone had been there before me) and found the reed valved and 'cylinder head' had a fair amount of carbon build up on them. One reed just sits on a couple of location pins so can be removed and it and it's seats cleaned easily but the other is trapped behind a support (that manages the maximum opening) so I can't really get in / under that to clean it all. I've had it in an ultrasonic cleaning tank at 60 DegC and whilst it did seem to remove (or soften) quite a lot of it, I'm not sure that it is properly cleaned in all the little crevices. So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Cheers, T i m p.s. It may be that the fixed reed is bent slightly so might need removing to reset, or it could simply be held up slightly by said deposits. If it makes the compressor work, mate would invest in a service kit but they aren't cheap. No easy answer IMHO. Certainly no chemical "magic bullet". |
#24
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Chemically disolving black gunge.
T i m wrote:
Hi all, I'm helping a mate who has just bought a second hand silent compressor (on my recommendation) and the one he bought was know faulty, 'spares or repair' etc. On testing there was no output (as advertised) but long-short, I partially stripped it (someone had been there before me) and found the reed valved and 'cylinder head' had a fair amount of carbon build up on them. One reed just sits on a couple of location pins so can be removed and it and it's seats cleaned easily but the other is trapped behind a support (that manages the maximum opening) so I can't really get in / under that to clean it all. I've had it in an ultrasonic cleaning tank at 60 DegC and whilst it did seem to remove (or soften) quite a lot of it, I'm not sure that it is properly cleaned in all the little crevices. So, to the chemists probably, is there a reasonably 'safe' / chemical way I could remove this black stuff (carbonised mineral oil deposits?) without melting my fingers or the alloy / steel parts or should I drill the rivets out, strip it down and cleaning it mechanically (the stuff does scrape off reasonably easily from those bits now) and re-attach it with some small nuts and bolts? Cheers, T i m p.s. It may be that the fixed reed is bent slightly so might need removing to reset, or it could simply be held up slightly by said deposits. If it makes the compressor work, mate would invest in a service kit but they aren't cheap. CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Bob |
#25
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Chemically disolving black gunge.
On Fri, 20 Oct 2017 18:02:19 +0100, Bob Minchin
wrote: snip CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Actually, that does look quite like to sort of carbony gunge I'm seeing so that could be another thing worth a go, thanks. ;-) Cheers, T i m |
#26
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Chemically disolving black gunge.
T i m wrote:
On Fri, 20 Oct 2017 18:02:19 +0100, Bob Minchin wrote: snip CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Actually, that does look quite like to sort of carbony gunge I'm seeing so that could be another thing worth a go, thanks. ;-) Cheers, T i m Another possibility might be the stuff used to clean cooker/oven parts. It is a liquid that you dunk shelves, burners etc in. I think it is used cold and must be fairly "frisky" to burned on carbon and yet presumably benign to metals. I think it is called Oven Pride but not sure as it is not in my "department". I'm a bit concerned that this compressor seems to have been run so hot that it would burn the oil. My compressor does get hot - too hot to keep my hand on but that should not decompose oil. Bob |
#27
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Chemically disolving black gunge.
On 20/10/2017 19:13, Bob Minchin wrote:
T i m wrote: On Fri, 20 Oct 2017 18:02:19 +0100, Bob Minchin wrote: snip CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Actually, that does look quite like to sort of carbony gunge I'm seeing so that could be another thing worth a go, thanks. ;-) Cheers, T i m Another possibility might be the stuff used to clean cooker/oven parts. It is a liquid that you dunk shelves, burners etc in. I think it is used cold and must be fairly "frisky" to burned on carbon and yet presumably benign to metals. I think it is called Oven Pride but not sure as it is not in my "department". I'm a bit concerned that this compressor seems to have been run so hot that it would burn the oil. My compressor does get hot - too hot to keep my hand on but that should not decompose oil. Bob Beware, this may contain sodium hydroxide. see my earlier posts Malcolm |
#28
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Chemically disolving black gunge.
On Fri, 20 Oct 2017 19:13:56 +0100, Bob Minchin
wrote: T i m wrote: On Fri, 20 Oct 2017 18:02:19 +0100, Bob Minchin wrote: snip CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Actually, that does look quite like to sort of carbony gunge I'm seeing so that could be another thing worth a go, thanks. ;-) Cheers, T i m Another possibility might be the stuff used to clean cooker/oven parts. It is a liquid that you dunk shelves, burners etc in. I think it is used cold and must be fairly "frisky" to burned on carbon and yet presumably benign to metals. I think it is called Oven Pride but not sure as it is not in my "department". Ah yes, I've used such bought from the Poundshop to (quite effectively) to clean the grilles from our oven. I think you mixed up the chemical, tipped it into a big Ziplok bag, added the metalwork and then moved it about a bit to 'coat' all the metal bits then leave it for a while to do it's stuff. You then took the metal bits out and they were all clean and shiny. ;-) I'm a bit concerned that this compressor seems to have been run so hot that it would burn the oil. Me too. My compressor does get hot - too hot to keep my hand on but that should not decompose oil. The thing is, these particular 'silent' compressors only have a 50:50 duty cycle with a maximum on time of 30 mins. So, let's say it was being run hard (a worse duty cycle) and using the older mineral(?) oil then I'm wondering if it was a possible cause of it starting to coke / sludge up. As soon as that happens, some carbon get under the (fairly light) reed valve and it not make pressure, even if not being used it would then run continuously (and silently) and could therefore run pretty hot and for a long time? The rest of the guts 'look' ok, the bore isn't scored and there doesn't appear to be any crank / gudgeon / big-end noise and because it was so lacking in oil (and obvious signs of being opened), a good chance any oil that was in there was still in there when they noticed it wasn't working was tipped out rather than burnt out. The oil is drawn up the wet sump though the spinning crankshaft / armature and then just spray lubricated all the bits at the top (big end, piston / bore, top bearing etc). The bits in question can be seen on the bottom half of the 'Pump Diagram' page (4) seen on the link below: https://www.bambi-air.co.uk/uploads/...20Handbook.pdf The reed valves in question are either side of the 'Valve plate' (item 26). One is just trapped against the gasket and held in place with two dowel pins but the other is held down under the raised 'horseshoe' / end stop you can see in the diagram. This would allow that reed to 'open' about 2-3 mm at the top of the 'U' before being restrained by said plate. The ends of the retaining plate are riveted to the main valve plate and it's that bit I'm trying not to disassemble (by drilling out the rivets, cleaning and possibly re-setting the 'spring' in the reed and re-assembling using countersunk machine screws and possibly locking nuts (not sure the nylon would survive the heat in a Nylock nut)? Cheers, T i m |
#29
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Chemically disolving black gunge.
Malcolm Race wrote:
On 20/10/2017 19:13, Bob Minchin wrote: T i m wrote: On Fri, 20 Oct 2017 18:02:19 +0100, Bob Minchin wrote: snip CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Actually, that does look quite like to sort of carbony gunge I'm seeing so that could be another thing worth a go, thanks. ;-) Cheers, T i m Another possibility might be the stuff used to clean cooker/oven parts. It is a liquid that you dunk shelves, burners etc in. I think it is used cold and must be fairly "frisky" to burned on carbon and yet presumably benign to metals. I think it is called Oven Pride but not sure as it is not in my "department". I'm a bit concerned that this compressor seems to have been run so hot that it would burn the oil. My compressor does get hot - too hot to keep my hand on but that should not decompose oil. Bob Beware, this may contain sodium hydroxide. see my earlier posts Malcolm It is possible Malcolm but compared with the dire warnings on the now banned "Kleen-off" which was NaOH in a gel, this stuff has less warnings and at the same time we have been more H&S conscious, so I'm minded to think it might be OK with metal bearing in mind that many hob burner parts are diecast aluminium. Bob |
#30
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Chemically disolving black gunge.
T i m wrote:
On Fri, 20 Oct 2017 19:13:56 +0100, Bob Minchin wrote: T i m wrote: On Fri, 20 Oct 2017 18:02:19 +0100, Bob Minchin wrote: snip CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Actually, that does look quite like to sort of carbony gunge I'm seeing so that could be another thing worth a go, thanks. ;-) Cheers, T i m Another possibility might be the stuff used to clean cooker/oven parts. It is a liquid that you dunk shelves, burners etc in. I think it is used cold and must be fairly "frisky" to burned on carbon and yet presumably benign to metals. I think it is called Oven Pride but not sure as it is not in my "department". Ah yes, I've used such bought from the Poundshop to (quite effectively) to clean the grilles from our oven. I think you mixed up the chemical, tipped it into a big Ziplok bag, added the metalwork and then moved it about a bit to 'coat' all the metal bits then leave it for a while to do it's stuff. You then took the metal bits out and they were all clean and shiny. ;-) I'm a bit concerned that this compressor seems to have been run so hot that it would burn the oil. Me too. My compressor does get hot - too hot to keep my hand on but that should not decompose oil. The thing is, these particular 'silent' compressors only have a 50:50 duty cycle with a maximum on time of 30 mins. So, let's say it was being run hard (a worse duty cycle) and using the older mineral(?) oil then I'm wondering if it was a possible cause of it starting to coke / sludge up. As soon as that happens, some carbon get under the (fairly light) reed valve and it not make pressure, even if not being used it would then run continuously (and silently) and could therefore run pretty hot and for a long time? The rest of the guts 'look' ok, the bore isn't scored and there doesn't appear to be any crank / gudgeon / big-end noise and because it was so lacking in oil (and obvious signs of being opened), a good chance any oil that was in there was still in there when they noticed it wasn't working was tipped out rather than burnt out. The oil is drawn up the wet sump though the spinning crankshaft / armature and then just spray lubricated all the bits at the top (big end, piston / bore, top bearing etc). The bits in question can be seen on the bottom half of the 'Pump Diagram' page (4) seen on the link below: https://www.bambi-air.co.uk/uploads/...20Handbook.pdf The reed valves in question are either side of the 'Valve plate' (item 26). One is just trapped against the gasket and held in place with two dowel pins but the other is held down under the raised 'horseshoe' / end stop you can see in the diagram. This would allow that reed to 'open' about 2-3 mm at the top of the 'U' before being restrained by said plate. The ends of the retaining plate are riveted to the main valve plate and it's that bit I'm trying not to disassemble (by drilling out the rivets, cleaning and possibly re-setting the 'spring' in the reed and re-assembling using countersunk machine screws and possibly locking nuts (not sure the nylon would survive the heat in a Nylock nut)? Cheers, T i m Given the warnings in the manual about ensuring no leaks to avoid damage, it seems that the 50:50 is a warning to the user not to exceed 50:50 duty rather than saying the compressor itself is controlled to run at max 50:50. I wonder if the thermal trip device has failed shut and that a leak present has meant the unit has cooked itself. Modern copper wire has a very high temperature enamel so possibly not a concern but could have led mineral oil to burn. Bob |
#31
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Chemically disolving black gunge.
On 20/10/2017 19:21, Malcolm Race wrote:
On 20/10/2017 19:13, Bob Minchin wrote: T i m wrote: On Fri, 20 Oct 2017 18:02:19 +0100, Bob Minchin wrote: snip CBY to trawl through all the replies but try EGR Valve Cleaner (Exhaust gas recirculating) These get coked up with tarry carbon and possible very similar to your valve/cylinder head. Actually, that does look quite like to sort of carbony gunge I'm seeing so that could be another thing worth a go, thanks. ;-) Cheers, T i m Another possibility might be the stuff used to clean cooker/oven parts. It is a liquid that you dunk shelves, burners etc in. I think it is used cold and must be fairly "frisky" to burned on carbon and yet presumably benign to metals. I think it is called Oven Pride but not sure as it is not in my "department". I'm a bit concerned that this compressor seems to have been run so hot that it would burn the oil. My compressor does get hot - too hot to keep my hand on but that should not decompose oil. Bob Beware, this may contain sodium hydroxide.Â* see my earlier posts It may, except Chrome is dissolved by sodium hydroxide, so not sure if it will for a oven cleaning product also targetting chrome wire shelves? |
#32
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Chemically disolving black gunge.
On Fri, 20 Oct 2017 20:55:58 +0100, Bob Minchin
wrote: snip https://www.bambi-air.co.uk/uploads/...20Handbook.pdf The reed valves in question are either side of the 'Valve plate' (item 26). One is just trapped against the gasket and held in place with two dowel pins but the other is held down under the raised 'horseshoe' / end stop you can see in the diagram. This would allow that reed to 'open' about 2-3 mm at the top of the 'U' before being restrained by said plate. The ends of the retaining plate are riveted to the main valve plate and it's that bit I'm trying not to disassemble (by drilling out the rivets, cleaning and possibly re-setting the 'spring' in the reed and re-assembling using countersunk machine screws and possibly locking nuts (not sure the nylon would survive the heat in a Nylock nut)? Given the warnings in the manual about ensuring no leaks to avoid damage, it seems that the 50:50 is a warning to the user not to exceed 50:50 duty rather than saying the compressor itself is controlled to run at max 50:50. Correct. I wonder if the thermal trip device has failed shut and that a leak present has meant the unit has cooked itself. That was my thought / fear Bob. ;-( Modern copper wire has a very high temperature enamel so possibly not a concern but could have led mineral oil to burn. TBF, the only sign of anything untoward is this buildup on the *outside* of the valve plate and inside of the cylinder head (if that means anything to anyone). The air is drawn in via a sort of plenum chamber us sucked into the head via the reed inside the valve plate and then blown back out though the horseshoe reed, round the head and back out though another manifold / reservoir chamber, before being discharged out through the delivery pipe to the reservoir (though a non return valve). As the piston is ringless, they predict a certain amount of oil bypassing the piston and so getting into the cylinder and potentially out though the output reed / head. Cheers, T i m |
#33
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Chemically disolving black gunge.
On 20/10/17 20:58, Fredxxx wrote:
except Chrome is dissolved by sodium hydroxide ???? |
#34
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Chemically disolving black gunge.
On 21/10/2017 01:01, Tjoepstil wrote:
On 20/10/17 20:58, Fredxxx wrote: except Chrome is dissolved by sodium hydroxide ???? Are you suggesting that shiny oven shelves are not made of chromed steel? Don't you think any oven cleaning product might be careful how much sodium hydroxide they put into their magic formula? Just in case you don't know: https://www.wikihow.com/Remove-Chrome-Plating |
#35
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Chemically disolving black gunge.
In article ,
Fredxxx wrote: On 21/10/2017 01:01, Tjoepstil wrote: On 20/10/17 20:58, Fredxxx wrote: except Chrome is dissolved by sodium hydroxide ???? Are you suggesting that shiny oven shelves are not made of chromed steel? I'd hope they are SS these days. Remember seeing a barbecue with chrome plated grills. Didn't last long and soon became a rusty mess. -- *When the going gets tough, the tough take a coffee break * Dave Plowman London SW To e-mail, change noise into sound. |
#36
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Chemically disolving black gunge.
On 21/10/2017 11:35, Dave Plowman (News) wrote:
In article , Fredxxx wrote: On 21/10/2017 01:01, Tjoepstil wrote: On 20/10/17 20:58, Fredxxx wrote: except Chrome is dissolved by sodium hydroxide ???? Are you suggesting that shiny oven shelves are not made of chromed steel? I'd hope they are SS these days. Remember seeing a barbecue with chrome plated grills. Didn't last long and soon became a rusty mess. I'm sure you're right. Just a thought. |
#37
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Chemically disolving black gunge.
On 21/10/17 11:56, Fredxxx wrote:
On 21/10/2017 11:35, Dave Plowman (News) wrote: In article , Â*Â*Â* Fredxxx wrote: On 21/10/2017 01:01, Tjoepstil wrote: On 20/10/17 20:58, Fredxxx wrote: except Chrome is dissolved by sodium hydroxide ???? Are you suggesting that shiny oven shelves are not made of chromed steel? I'd hope they are SS these days. Remember seeing a barbecue with chrome plated grills. Didn't last long and soon became a rusty mess. I'm sure you're right. Just a thought. Well sometimes I aqctually learn something new here. It appears that chrome is dissolved by caustic, but *very slowly* which is a good thing because I have been using caustic to clean fatty gunk off chrome since forever. With no apparent ill effects., -- The lifetime of any political organisation is about three years before its been subverted by the people it tried to warn you about. Anon. |
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