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#1
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Cutting Thin Stainless Steel tube with Fibre inside
I have to cut a 4mm hollow stainless steel tube that contains 8 fibre
optic cables. I need to remove about 1 metre of the Tube to expose the Fibres which are 125 microns in dia. The tubes are normally plastic, and I run a stripping tool around the tube to score the outer part and then it snaps off with a little bending. It is in an area that I cannot use any power or Battery tools. I cannot get to the site until I am to do the job, so I don't know how much I have to play with to perfect a plan. I cannot obviously damage any of the fibres within the tube. It is on an Offshore Platform and in an EX area. I have though of trying a small file to create a groove around the tube and then snapping it. Or even a Stanley blade. I can also try my existing stripping tool, and realise it will be useless after this. There is apparently a tool for this type of Fibre cable with a stainless Steel tube, but it is £450, and since this is a one off, and the first time I have seen this type of tube in 7 years, I do not want to buy it. Any thoughts on what might work? -- Yendor |
#2
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Cutting Thin Stainless Steel tube with Fibre inside
Yendor wrote:
I have to cut a 4mm hollow stainless steel tube Even if a microbore type tube-cutter could close down as small as 4mm, don't suppose it'd like stainless ... |
#3
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Cutting Thin Stainless Steel tube with Fibre inside
Yendor wrote:
I cannot obviously damage any of the fibres within the tube. It is on an Offshore Platform and in an EX area. Take one of these with you as a backup plan? should be cheap! http://www.aurora-optics.com/news/epfs.html |
#4
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Cutting Thin Stainless Steel tube with Fibre inside
On 8/17/2017 9:10 PM, Andy Burns wrote:
Yendor wrote: I have to cut a 4mm hollow stainless steel tube Even if a microbore type tube-cutter could close down as small as 4mm, don't suppose it'd like stainless ... +1 Sounds very difficult to me. 4 mm OD or bore? What wall thickness? Do you really mean the fibres are 125 micron diameter, or is that the diameter of the glass which is then protected by a plastic sleeve. In which case, what's the OD? Am I right in thinking that the fibres have a free end, so that when you have cut the tube diametrally in one place, you are sliding your 1 metre length off over the free end? Stanley knife blade won't touch it. Triangular file would work, but pretty slow. Do you have reasonable access? My first thoughts were something like a cordless dremel, either with a stone, diamond burr, or reinforced abrasive disk. But evidently you are not even allowed that. I assume the £450 tool is something like a plumbers' tube cutter. Another "gentle" way to attack it might be a very small air-abrasive or water-abrasive jet. The sort of thing which paleontologists use to extract fossils from sedimentary rock. But probably not a practical option here. Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). |
#5
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Cutting Thin Stainless Steel tube with Fibre inside
newshound wrote:
Sounds very difficult to me. If the client has to make such strict demands because of the area the fibre is in, they presumably expect to pay through the nose for someone equipped to meet them? 4 mm OD or bore? What wall thickness? Do you really mean the fibres are 125 micron diameter, or is that the diameter of the glass which is then protected by a plastic sleeve. In which case, what's the OD? Sounds right for the actual fibre strands, depends if they're loosely or tightly buffered within the tube, what are the consequences of breaking any of them? Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). Exactly. |
#6
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Cutting Thin Stainless Steel tube with Fibre inside
On Thu, 17 Aug 2017 21:10:12 +0100, Andy Burns wrote:
Even if a microbore type tube-cutter could close down as small as 4mm, don't suppose it'd like stainless ... It'll work on stainless, in principle at least. Recently cut a bit of thin-walled (1mm or less) stainless using a small Rothenberger cutter ("Minicut"). Like cutting copper, only I used less pressure and many more turns. Two cuts and the cutting wheel looked fine afterwards. I'd doubt if it would cut anything with a thick wall, though. Cheap enough to take on and hope, though. Bewa It will "neck" the tubing, that is, make the ID smaller where it cuts. Thomas Prufer |
#7
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Cutting Thin Stainless Steel tube with Fibre inside
Thomas Prufer used his keyboard to write :
It'll work on stainless, in principle at least. Recently cut a bit of thin-walled (1mm or less) stainless using a small Rothenberger cutter ("Minicut"). Like cutting copper, only I used less pressure and many more turns. Two cuts and the cutting wheel looked fine afterwards. I'd doubt if it would cut anything with a thick wall, though. Cheap enough to take on and hope, though. Bewa It will "neck" the tubing, that is, make the ID smaller where it cuts. I would not expect the tube to pull off as a single one metre length, in will need to be done in several sections. |
#8
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Cutting Thin Stainless Steel tube with Fibre inside
On 8/17/2017 9:57 PM, Thomas Prufer wrote:
On Thu, 17 Aug 2017 21:10:12 +0100, Andy Burns wrote: Even if a microbore type tube-cutter could close down as small as 4mm, don't suppose it'd like stainless ... It'll work on stainless, in principle at least. Recently cut a bit of thin-walled (1mm or less) stainless using a small Rothenberger cutter ("Minicut"). Like cutting copper, only I used less pressure and many more turns. Two cuts and the cutting wheel looked fine afterwards. I'd doubt if it would cut anything with a thick wall, though. Cheap enough to take on and hope, though. Bewa It will "neck" the tubing, that is, make the ID smaller where it cuts. Thomas Prufer It will also leave a sharp edge on the inside, so great care needed when "snapping" and subsequent removal of the off-cut. Once removed, I'd slip a suitable sized sleeve over the fibres and inside the tube. In fact that gives me an idea, might it be possible to slide in a metre-long length of sleeve so that you go past the cut point. That would protect and centralise the fibres at the critical times. Difficulty is going to be to find something the right size. |
#9
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 22:32, newshound wrote:
On 8/17/2017 9:10 PM, Andy Burns wrote: Yendor wrote: I have to cut a 4mm hollow stainless steel tube Even if a microbore type tube-cutter could close down as small as 4mm, don't suppose it'd like stainless ... +1 Sounds very difficult to me. 4 mm OD or bore? What wall thickness? Do you really mean the fibres are 125 micron diameter, or is that the diameter of the glass which is then protected by a plastic sleeve. In which case, what's the OD? 4mm OD, about 1mm thick. the fibres have a 125 micron OD. This is including the protective coating on the fibre. Am I right in thinking that the fibres have a free end, so that when you have cut the tube diametrally in one place, you are sliding your 1 metre length off over the free end? The Fibre has been cut, there are no free ends on cable. I am going to put free ends on it to repair it. Stanley knife blade won't touch it. Triangular file would work, but pretty slow. Do you have reasonable access? Have yet to see it. Speed is not an Issue, I will have as long as it takes My first thoughts were something like a cordless dremel, either with a stone, diamond burr, or reinforced abrasive disk. But evidently you are not even allowed that. I assume the £450 tool is something like a plumbers' tube cutter. Another "gentle" way to attack it might be a very small air-abrasive or water-abrasive jet. The sort of thing which paleontologists use to extract fossils from sedimentary rock. But probably not a practical option here. Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. -- Yendor |
#10
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 22:38, Andy Burns wrote:
newshound wrote: Sounds very difficult to me. If the client has to make such strict demands because of the area the fibre is in, they presumably expect to pay through the nose for someone equipped to meet them? 4 mm OD or bore? What wall thickness? Do you really mean the fibres are 125 micron diameter, or is that the diameter of the glass which is then protected by a plastic sleeve. In which case, what's the OD? Sounds right for the actual fibre strands, depends if they're loosely or tightly buffered within the tube, what are the consequences of breaking any of them? Loose tube. I have offered no guarantee on this, as they are unable to provide enough information. If it doesn't work it will involve pulling in a new 300m cable. Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). Exactly. This is not an option -- Yendor |
#11
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Cutting Thin Stainless Steel tube with Fibre inside
On 8/17/2017 10:01 PM, Harry Bloomfield wrote:
Thomas Prufer used his keyboard to write : It'll work on stainless, in principle at least. Recently cut a bit of thin-walled (1mm or less) stainless using a small Rothenberger cutter ("Minicut"). Like cutting copper, only I used less pressure and many more turns. Two cuts and the cutting wheel looked fine afterwards. I'd doubt if it would cut anything with a thick wall, though. Cheap enough to take on and hope, though. Bewa It will "neck" the tubing, that is, make the ID smaller where it cuts. I would not expect the tube to pull off as a single one metre length, in will need to be done in several sections. Yes, excellent point. That makes my "protective sleeve" idea more viable too. |
#12
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 23:01, Harry Bloomfield wrote:
Thomas Prufer used his keyboard to write : It'll work on stainless, in principle at least. Recently cut a bit of thin-walled (1mm or less) stainless using a small Rothenberger cutter ("Minicut"). Like cutting copper, only I used less pressure and many more turns. Two cuts and the cutting wheel looked fine afterwards. I'd doubt if it would cut anything with a thick wall, though. Cheap enough to take on and hope, though. Bewa It will "neck" the tubing, that is, make the ID smaller where it cuts. I would not expect the tube to pull off as a single one metre length, in will need to be done in several sections. They do, The fibre Cable is called loose tube, and they lay inside the tube with some water repellent gel inside. Fibre is quite strong if handled correctly. -- Yendor |
#13
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 23:08, newshound wrote:
On 8/17/2017 9:57 PM, Thomas Prufer wrote: On Thu, 17 Aug 2017 21:10:12 +0100, Andy Burns wrote: Even if a microbore type tube-cutter could close down as small as 4mm, don't suppose it'd like stainless ... It'll work on stainless, in principle at least. Recently cut a bit of thin-walled (1mm or less) stainless using a small Rothenberger cutter ("Minicut"). Like cutting copper, only I used less pressure and many more turns. Two cuts and the cutting wheel looked fine afterwards. I'd doubt if it would cut anything with a thick wall, though. Cheap enough to take on and hope, though. Bewa It will "neck" the tubing, that is, make the ID smaller where it cuts. Thomas Prufer It will also leave a sharp edge on the inside, so great care needed when "snapping" and subsequent removal of the off-cut. Once removed, I'd slip a suitable sized sleeve over the fibres and inside the tube. In fact that gives me an idea, might it be possible to slide in a metre-long length of sleeve so that you go past the cut point. That would protect and centralise the fibres at the critical times. Difficulty is going to be to find something the right size. As well as the fibres there is some gel inside the tube. Once the tube pulls off, The gel wipes off with IPA. -- Yendor |
#14
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Cutting Thin Stainless Steel tube with Fibre inside
On 8/17/2017 10:16 PM, Yendor wrote:
On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! |
#15
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 23:23, newshound wrote:
On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. -- Yendor |
#16
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Cutting Thin Stainless Steel tube with Fibre inside
Yendor wrote:
The client is aware of the risks. If it goes wrong is there any risk to oil/gas production on the platform or others connected to it? Does the risk fall to them or you? You might want indemnity insurance that could cope with several £million/day of lost revenue ... |
#17
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Cutting Thin Stainless Steel tube with Fibre inside
On 8/17/2017 10:25 PM, Yendor wrote:
On 17/08/2017 23:23, newshound wrote: On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. Can you get hold of a similar bit of tube to practice on before you go offshore? I agree that cutter looks a good possible option, if you don't have a chance to practice I would take two or three with you. The cutting disks are *very* hard, and consequently brittle. I have known them to chip even on copper. |
#18
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 22:40, newshound wrote:
On 8/17/2017 10:25 PM, Yendor wrote: On 17/08/2017 23:23, newshound wrote: On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. Can you get hold of a similar bit of tube to practice on before you go offshore? I agree that cutter looks a good possible option, if you don't have a chance to practice I would take two or three with you. The cutting disks are *very* hard, and consequently brittle. I have known them to chip even on copper. Don't forget that tube cutters like that compress the tube a bit and leave burrs on the inside which will damage the fibre if there is any movement. |
#19
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 21:00, Yendor wrote:
I have to cut a 4mm hollow stainless steel tube that contains 8 fibre optic cables. I need to remove about 1 metre of the Tube to expose the Fibres which are 125 microns in dia. The tubes are normally plastic, and I run a stripping tool around the tube to score the outer part and then it snaps off with a little bending. It is in an area that I cannot use any power or Battery tools. I cannot get to the site until I am to do the job, so I don't know how much I have to play with to perfect a plan. I cannot obviously damage any of the fibres within the tube. It is on an Offshore Platform and in an EX area. I have though of trying a small file to create a groove around the tube and then snapping it. Or even a Stanley blade. I can also try my existing stripping tool, and realise it will be useless after this. There is apparently a tool for this type of Fibre cable with a stainless Steel tube, but it is £450, and since this is a one off, and the first time I have seen this type of tube in 7 years, I do not want to buy it. Any thoughts on what might work? Hiring the right cutter seems the best bet. I would expect a standard microbore cutter go down to the right size, if necessary with modification. I would also carry out some trials beforehand on the same stainless pipe, ideally the same including fibres, perhaps a sample? Next problem is the possible necking of the pipe and the sharp edge that can cut the fibre, how does the 'proper' tool overcome this problem? Is there an internal sleeve you can use to protect the fibre or a tool that can swell the end of the tube? If it wasn't for the gel perhaps use Woods metal or less toxic alternative to stop the tube collapsing? |
#20
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Cutting Thin Stainless Steel tube with Fibre inside
On Thu, 17 Aug 2017 23:25:39 +0200, Yendor wrote:
Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. I've got a couple of those knocking around , mainly used on brass for model making but have used them on SS in the past . May work ? not the most accurate tool, Ok if you have another bit of tube to have another go with which you won't and the cut ends are almost always slightly smaller than the tube . . To be honest using a tool that cost less a pint of beer on what sounds like a fairly delicate task looks to be penny pinching too far. In fact I wonder if your being serious or spinning this group a yarn, giving you the benefit of doubt would you be better off with the smallest one on this list https://www.ridgid.eu/gb/en/stainles...tubing-cutters. Costs around £65 which is a lot more than the ebay cheapy but a lot less than the £450 you were talking about. G.Harman |
#21
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Cutting Thin Stainless Steel tube with Fibre inside
Tube cutter?.
The ones that run around the tube, obviously. What sort of stainless is it, you make it sound like something special. Brian -- From the Sofa of Brian Gaff Reply address is active Remember, if you don't like where I post or what I say, you don't have to read my posts! :-) "Yendor" wrote in message news I have to cut a 4mm hollow stainless steel tube that contains 8 fibre optic cables. I need to remove about 1 metre of the Tube to expose the Fibres which are 125 microns in dia. The tubes are normally plastic, and I run a stripping tool around the tube to score the outer part and then it snaps off with a little bending. It is in an area that I cannot use any power or Battery tools. I cannot get to the site until I am to do the job, so I don't know how much I have to play with to perfect a plan. I cannot obviously damage any of the fibres within the tube. It is on an Offshore Platform and in an EX area. I have though of trying a small file to create a groove around the tube and then snapping it. Or even a Stanley blade. I can also try my existing stripping tool, and realise it will be useless after this. There is apparently a tool for this type of Fibre cable with a stainless Steel tube, but it is £450, and since this is a one off, and the first time I have seen this type of tube in 7 years, I do not want to buy it. Any thoughts on what might work? -- Yendor |
#22
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Cutting Thin Stainless Steel tube with Fibre inside
Yendor wrote:
On 17/08/2017 23:23, newshound wrote: On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. Personally I'd be wary of any "compressive" cutter as it may cause "necking" and damage the fibres. Is there any chance of getting a sample to experiment on before you fly out? A sharp triangular file to weaken the tube and then snapping it would be safer I reckon. You can buy 4mm stainless steel tube on eBay to practice on. Dunno if it has the same wall thickness though. https://www.ebay.co.uk/itm/152532996048 Tim -- Please don't feed the trolls |
#23
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 23:06, Fredxxx wrote:
Next problem is the possible necking of the pipe and the sharp edge that can cut the fibre, how does the 'proper' tool overcome this problem? Is there an internal sleeve you can use to protect the fibre or a tool that can swell the end of the tube? You can reduce the necking by keeping the pressure on the tool to the minimum necessary to get it to cut at all. It then takes many many turns to get a cut completed. The OP may have the patience for that. I know I wouldn't. Also, take some spare cutting wheels. Would some of this (3mm ID) be worth taking along to make a sleeve after cutting? |
#24
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 09:07, GB wrote:
On 17/08/2017 23:06, Fredxxx wrote: Next problem is the possible necking of the pipe and the sharp edge that can cut the fibre, how does the 'proper' tool overcome this problem? Is there an internal sleeve you can use to protect the fibre or a tool that can swell the end of the tube? You can reduce the necking by keeping the pressure on the tool to the minimum necessary to get it to cut at all. It then takes many many turns to get a cut completed. The OP may have the patience for that. I know I wouldn't. Also, take some spare cutting wheels. Would some of this (3mm ID) be worth taking along to make a sleeve after cutting? Oh, and a better quality cutter won't wander! |
#25
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Cutting Thin Stainless Steel tube with Fibre inside
newshound wrote:
On 8/17/2017 10:25 PM, Yendor wrote: On 17/08/2017 23:23, newshound wrote: On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. Can you get hold of a similar bit of tube to practice on before you go offshore? I agree that cutter looks a good possible option, if you don't have a chance to practice I would take two or three with you. The cutting disks are *very* hard, and consequently brittle. I have known them to chip even on copper. You would be better off to try and score and snap rather than experiment with tube cutters which will deform the tube you may not be far off with the stanley knife option, a stanley knife or snap blade is often harder than a lot of stainless. |
#27
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Cutting Thin Stainless Steel tube with Fibre inside
On Thu, 17 Aug 2017 22:00:26 +0200, Yendor wrote:
There is apparently a tool for this type of Fibre cable with a stainless Steel tube, but it is £450, and since this is a one off, and the first time I have seen this type of tube in 7 years, I do not want to buy it. Any thoughts on what might work? Any of these with the appropriate steel cutting blade? https://www.transtools.co.uk/hand-to...utter-3mm-30mm http://www.pipetoolsdirect.co.uk/sho...er-3-42mm.html http://www.tubela.com/prod/pipe-tube...mm-tube-cutter I've cut a fair amount of small diameter stainless steel pipe with these types of roller cutter and as long as the right cutting wheel is used it isn't too much hassle - it just takes a lot longer than cutting copper does. You are left with a small burr on the inside which can be removed with a small diamond file. |
#28
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Cutting Thin Stainless Steel tube with Fibre inside
On Thu, 17 Aug 2017 22:57:29 +0200, Thomas Prufer
wrote: Bewa It will "neck" the tubing, that is, make the ID smaller where it cuts. Note: I reduced necking by using less pressure and more turns... I'd not get the ebay special, but something with a bit more assured quality, like the Rothenberger. Thomas Prufer |
#29
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Cutting Thin Stainless Steel tube with Fibre inside
On Fri, 18 Aug 2017 09:07:11 +0100, GB wrote:
You can reduce the necking by keeping the pressure on the tool to the minimum necessary to get it to cut at all. It then takes many many turns to get a cut completed. Wot e said. The OP may have the patience for that. I know I wouldn't. Not really a problem, if there is access. It doesn't need to gor round and round, back and fortha lso works, assuming mre than 360° coverage. Thomas Prufer |
#30
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/2017 23:37, Andy Burns wrote:
If it goes wrong is there any risk to oil/gas production on the platform or others connected to it? Does the risk fall to them or you? You might want indemnity insurance that could cope with several £million/day of lost revenue ... There is no risk, it is not working currently. If I cannot fix it, it will be in the same state it is now. I have offshore Indemnity Insurance. It is not a system critical link. The fibre was damaged some months ago, when I quoted for it. The never went ahead at the time, due to costs. Now they would like me to attempt a repair. Then test the cable, as they think it might be broken in other places. They don't want to replace end to end, if I can effect a repair. I believe it is operating a CCTV camera. -- Yendor |
#31
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 00:00, dennis@home wrote:
On 17/08/2017 22:40, newshound wrote: On 8/17/2017 10:25 PM, Yendor wrote: On 17/08/2017 23:23, newshound wrote: On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. Can you get hold of a similar bit of tube to practice on before you go offshore? I agree that cutter looks a good possible option, if you don't have a chance to practice I would take two or three with you. The cutting disks are *very* hard, and consequently brittle. I have known them to chip even on copper. Don't forget that tube cutters like that compress the tube a bit and leave burrs on the inside which will damage the fibre if there is any movement. I plan in inserting a PVC tube about 2 inches up the Stainless steel tube to guard against this. -- Yendor |
#32
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 02:03, wrote:
On Thu, 17 Aug 2017 23:25:39 +0200, Yendor wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. I've got a couple of those knocking around , mainly used on brass for model making but have used them on SS in the past . May work ? not the most accurate tool, Ok if you have another bit of tube to have another go with which you won't and the cut ends are almost always slightly smaller than the tube . . I am hoping there is some spare length at the damaged end, so I can Try before cutting back to the gland. To be honest using a tool that cost less a pint of beer on what sounds like a fairly delicate task looks to be penny pinching too far. The expensive tool is not always the best option. This is a one time job. The one the manufacture recommends and sells is no differnt to this, apart from it carrys a logo, is made of stainless steel and cost £450. This is the one they recommend. https://www.aflglobal.com/productionFiles/resources/Conductor-Accessories/AFL-Fiber-Optic-Hardware-Tools.pdf In fact I wonder if your being serious or spinning this group a yarn, giving you the benefit of doubt Why on earth would I make this up? I don't see your point? would you be better off with the smallest one on this list https://www.ridgid.eu/gb/en/stainles...tubing-cutters. Costs around £65 which is a lot more than the ebay cheapy but a lot less than the £450 you were talking about. I seen that one, it only goes down to 5mm. G.Harman -- Yendor |
#33
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 08:14, Tim+ wrote:
Yendor wrote: On 17/08/2017 23:23, newshound wrote: On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. Personally I'd be wary of any "compressive" cutter as it may cause "necking" and damage the fibres. Is there any chance of getting a sample to experiment on before you fly out? A sharp triangular file to weaken the tube and then snapping it would be safer I reckon. You can buy 4mm stainless steel tube on eBay to practice on. Dunno if it has the same wall thickness though. https://www.ebay.co.uk/itm/152532996048 Tim They won't cut a bit off, I have asked. Its like getting blood out of a stone, getting any information. That is why I have gave them a quote, with the understanding I cannot guarantee I will be able to repair without pictures and more information. Because I am dealing via someone at the Platforms office, I don't think The platform want to admit how much spare I have to work with. Any less than about 300mm, and it makes it almost impossible to get the fibre cleaver in, to square off the end before re termination. -- Yendor |
#34
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 10:25, GB wrote:
On 18/08/2017 09:07, GB wrote: On 17/08/2017 23:06, Fredxxx wrote: Next problem is the possible necking of the pipe and the sharp edge that can cut the fibre, how does the 'proper' tool overcome this problem? Is there an internal sleeve you can use to protect the fibre or a tool that can swell the end of the tube? You can reduce the necking by keeping the pressure on the tool to the minimum necessary to get it to cut at all. It then takes many many turns to get a cut completed. The OP may have the patience for that. I know I wouldn't. Also, take some spare cutting wheels. Would some of this (3mm ID) be worth taking along to make a sleeve after cutting? Oh, and a better quality cutter won't wander! I cannot find one that goes down to 3mm apart from the £3 ebay one and the £450 manufacturer's recommended one! -- Yendor |
#35
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 13:00, Peter Parry wrote:
On Thu, 17 Aug 2017 22:00:26 +0200, Yendor wrote: There is apparently a tool for this type of Fibre cable with a stainless Steel tube, but it is £450, and since this is a one off, and the first time I have seen this type of tube in 7 years, I do not want to buy it. Any thoughts on what might work? Any of these with the appropriate steel cutting blade? https://www.transtools.co.uk/hand-to...utter-3mm-30mm http://www.pipetoolsdirect.co.uk/sho...er-3-42mm.html http://www.tubela.com/prod/pipe-tube...mm-tube-cutter I've cut a fair amount of small diameter stainless steel pipe with these types of roller cutter and as long as the right cutting wheel is used it isn't too much hassle - it just takes a lot longer than cutting copper does. You are left with a small burr on the inside which can be removed with a small diamond file. Cheers, I will order the Rothenberger one, that seems a decent tool. Still going to take the ebay ones. -- Yendor |
#36
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 14:40, Yendor wrote:
On 18/08/2017 10:25, GB wrote: On 18/08/2017 09:07, GB wrote: On 17/08/2017 23:06, Fredxxx wrote: Next problem is the possible necking of the pipe and the sharp edge that can cut the fibre, how does the 'proper' tool overcome this problem? Is there an internal sleeve you can use to protect the fibre or a tool that can swell the end of the tube? You can reduce the necking by keeping the pressure on the tool to the minimum necessary to get it to cut at all. It then takes many many turns to get a cut completed. The OP may have the patience for that. I know I wouldn't. Also, take some spare cutting wheels. Would some of this (3mm ID) be worth taking along to make a sleeve after cutting? Oh, and a better quality cutter won't wander! I cannot find one that goes down to 3mm apart from the £3 ebay one and the £450 manufacturer's recommended one! I did a google search for tube cutter 3mm and came up with a few hits. This one looks better: http://www.builderdepot.co.uk/draper...0580-tc28.html Or one designed for 3mm stainless steel tube at £24: https://www.transtools.co.uk/hand-to...utter-3mm-30mm Certainly not £450 |
#37
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 15:56, Fredxxx wrote:
On 18/08/2017 14:40, Yendor wrote: On 18/08/2017 10:25, GB wrote: On 18/08/2017 09:07, GB wrote: On 17/08/2017 23:06, Fredxxx wrote: Next problem is the possible necking of the pipe and the sharp edge that can cut the fibre, how does the 'proper' tool overcome this problem? Is there an internal sleeve you can use to protect the fibre or a tool that can swell the end of the tube? You can reduce the necking by keeping the pressure on the tool to the minimum necessary to get it to cut at all. It then takes many many turns to get a cut completed. The OP may have the patience for that. I know I wouldn't. Also, take some spare cutting wheels. Would some of this (3mm ID) be worth taking along to make a sleeve after cutting? Oh, and a better quality cutter won't wander! I cannot find one that goes down to 3mm apart from the £3 ebay one and the £450 manufacturer's recommended one! I did a google search for tube cutter 3mm and came up with a few hits. This one looks better: http://www.builderdepot.co.uk/draper...0580-tc28.html Or one designed for 3mm stainless steel tube at £24: https://www.transtools.co.uk/hand-to...utter-3mm-30mm Certainly not £450 Yep, i have ordered the Rothenberger one also, as mentioned by Peter Parry. -- Yendor |
#38
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 09:43, FMurtz wrote:
newshound wrote: On 8/17/2017 10:25 PM, Yendor wrote: On 17/08/2017 23:23, newshound wrote: On 8/17/2017 10:16 PM, Yendor wrote: On 17/08/2017 22:32, newshound wrote: Not a job I would fancy. If there is a "proper" tool I would go for that and just factor it into the price (which I assume will not be small). I would not have won the job if I added £450 to the quote. Bit of a gamble, then. Hope it comes off! The client is aware of the risks. I have found this on ebay http://www.ebay.co.uk/itm/272253178805 may work. Can you get hold of a similar bit of tube to practice on before you go offshore? I agree that cutter looks a good possible option, if you don't have a chance to practice I would take two or three with you. The cutting disks are *very* hard, and consequently brittle. I have known them to chip even on copper. You would be better off to try and score and snap rather than experiment with tube cutters which will deform the tube you may not be far off with the stanley knife option, a stanley knife or snap blade is often harder than a lot of stainless. Or use the tool he is proposing with the addition of old-fashioned engine valve-grinding paste with minimal pressure, to score a snap line around the tube. |
#39
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Cutting Thin Stainless Steel tube with Fibre inside
On 17/08/17 21:00, Yendor wrote:
I have to cut a 4mm hollow stainless steel tube that contains 8 fibre optic cables. I need to remove about 1 metre of the Tube to expose the Fibres which are 125 microns in dia. The tubes are normally plastic, and I run a stripping tool around the tube to score the outer part and then it snaps off with a little bending. It is in an area that I cannot use any power or Battery tools. I cannot get to the site until I am to do the job, so I don't know how much I have to play with to perfect a plan. I cannot obviously damage any of the fibres within the tube. It is on an Offshore Platform and in an EX area. I have though of trying a small file to create a groove around the tube and then snapping it. Or even a Stanley blade. I can also try my existing stripping tool, and realise it will be useless after this. A diamond file perhaps? Might be worth asking in a jewellery forum, folks there might be used to working with close metal removal techniques. -- Adrian C |
#40
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Cutting Thin Stainless Steel tube with Fibre inside
On 18/08/2017 14:51, Yendor wrote:
On 18/08/2017 13:00, Peter Parry wrote: On Thu, 17 Aug 2017 22:00:26 +0200, Yendor wrote: There is apparently a tool for this type of Fibre cable with a stainless Steel tube, but it is £450, and since this is a one off, and the first time I have seen this type of tube in 7 years, I do not want to buy it. Any thoughts on what might work? Any of these with the appropriate steel cutting blade? https://www.transtools.co.uk/hand-to...utter-3mm-30mm http://www.pipetoolsdirect.co.uk/sho...er-3-42mm.html http://www.tubela.com/prod/pipe-tube...mm-tube-cutter I've cut a fair amount of small diameter stainless steel pipe with these types of roller cutter and as long as the right cutting wheel is used it isn't too much hassle - it just takes a lot longer than cutting copper does. You are left with a small burr on the inside which can be removed with a small diamond file. Cheers, I will order the Rothenberger one, that seems a decent tool. Still going to take the ebay ones. Take some photos of the rig and the job and post them here !. |
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