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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Electrical question: stripping ends / crushing wires in terminals
A basic electrical question for you all.
This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? 2. Similarly, will overtightening terminals such that the wire is crushed be a problem, so long as it is not actually broken? A test with a multimeter showed negligible/no change in resistance where I did this deliberately to a small length of test cable so I'm inclined to say "not a problem" - but am I right? Thanks Neil |
#2
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Electrical question: stripping ends / crushing wires in terminals
On Jul 26, 12:56*pm, Neil Williams wrote:
A basic electrical question for you all. This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. *But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? The problem here is not the increase in resistance (negligible as you say), but that nick will act as a stress concentrator, meaning that the wire is much more likely to snap at that point - particularly if it is flexed at all. 2. Similarly, will overtightening terminals such that the wire is crushed be a problem, so long as it is not actually broken? I don't think that is a problem (but an expert will be along shortly to correct me). In fact, I would have thought some deformation of the wire was required, to ensure a nice gas-tight contact. |
#3
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Electrical question: stripping ends / crushing wires in terminals
In article
, Neil Williams wrote: A basic electrical question for you all. This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. 2. Similarly, will overtightening terminals such that the wire is crushed be a problem, so long as it is not actually broken? No - as the cross section remains the same. A test with a multimeter showed negligible/no change in resistance where I did this deliberately to a small length of test cable so I'm inclined to say "not a problem" - but am I right? You'd need a very specialised meter to measure this sort of very low resistance. Neil -- *Do infants enjoy infancy as much as adults enjoy adultery? Dave Plowman London SW To e-mail, change noise into sound. |
#4
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Electrical question: stripping ends / crushing wires in terminals
Dave Plowman wrote:
It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. * I tend to use a small blunt kitchen knife for cable stripping, it cuts the PVC without making any impression on the copper underneath. Taught to me by my sparks instructor 20 years ago. JGH |
#5
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Electrical question: stripping ends / crushing wires in terminals
Dave Plowman (News) wrote:
In article , Neil Williams wrote: A basic electrical question for you all. This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? -- Adam |
#6
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Electrical question: stripping ends / crushing wires in terminals
ARWadsworth wrote:
Dave Plowman (News) wrote: Neil Williams wrote: If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? Surely you'd need to snip through 1, 1.5 and 2.5 mm^2 live cables to form the correct sized notches for everyday use? |
#7
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Electrical question: stripping ends / crushing wires in terminals
Andy Burns wrote:
ARWadsworth wrote: Dave Plowman (News) wrote: Neil Williams wrote: If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? Surely you'd need to snip through 1, 1.5 and 2.5 mm^2 live cables to form the correct sized notches for everyday use? I have an apprentice......... -- Adam |
#8
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Electrical question: stripping ends / crushing wires in terminals
ARWadsworth wrote:
Andy Burns wrote: Surely you'd need to snip through 1, 1.5 and 2.5 mm^2 live cables to form the correct sized notches for everyday use? I have an apprentice......... Lets hope he learns before he moves onto 4, 6 and 10 mm^2 cables |
#9
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Electrical question: stripping ends / crushing wires in terminals
jgharston wrote:
Dave Plowman wrote: It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. I tend to use a small blunt kitchen knife for cable stripping, it cuts the PVC without making any impression on the copper underneath. Taught to me by my sparks instructor 20 years ago. It takes too long. Any anyway, the kitchen knife is for changing plugs. -- Adam |
#10
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Electrical question: stripping ends / crushing wires in terminals
ARWadsworth wrote:
I tend to use a small blunt kitchen knife for cable stripping, It takes too long. Any anyway, the kitchen knife is for changing plugs. The angle grinder wasn't to hand. JGH |
#11
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Electrical question: stripping ends / crushing wires interminals
On Tue, 26 Jul 2011 16:00:22 +0100, ARWadsworth wrote:
Dave Plowman (News) wrote: In article , Neil Williams wrote: A basic electrical question for you all. This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? Yes, I have a pair of those. Had them for 45 years... -- Use the BIG mirror service in the UK: http://www.mirrorservice.org *lightning protection* - a w_tom conductor |
#12
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Electrical question: stripping ends / crushing wires in terminals
Bob Eager wrote:
On Tue, 26 Jul 2011 16:00:22 +0100, ARWadsworth wrote: Dave Plowman (News) wrote: In article , Neil Williams wrote: A basic electrical question for you all. This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? Yes, I have a pair of those. Had them for 45 years... Bedded in on some imperial 7/.029 T&E then:-) -- Adam |
#13
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Electrical question: stripping ends / crushing wires interminals
On Tue, 26 Jul 2011 17:44:07 +0100, ARWadsworth wrote:
Bob Eager wrote: On Tue, 26 Jul 2011 16:00:22 +0100, ARWadsworth wrote: Dave Plowman (News) wrote: In article , Neil Williams wrote: A basic electrical question for you all. This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? Yes, I have a pair of those. Had them for 45 years... Bedded in on some imperial 7/.029 T&E then:-) It was actually some heavy duty rubber insulated flex feeding lighting battens on a stage. I was hanging on to the (earthed) stage framework with the other hand/arm, 30 feet up, at the time. -- Use the BIG mirror service in the UK: http://www.mirrorservice.org *lightning protection* - a w_tom conductor |
#14
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Electrical question: stripping ends / crushing wires in terminals
In article ,
ARWadsworth wrote: But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? Ah. Forgot we had a pro here. ;-) -- *My dog can lick anyone Dave Plowman London SW To e-mail, change noise into sound. |
#15
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Electrical question: stripping ends / crushing wires in terminals
On 26/07/2011 18:26, Bob Eager wrote:
Bedded in on some imperial 7/.029 T&E then:-) It was actually some heavy duty rubber insulated flex feeding lighting battens on a stage. I was hanging on to the (earthed) stage framework with the other hand/arm, 30 feet up, at the time. RCDs are for wimps.... |
#16
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Electrical question: stripping ends / crushing wires in terminals
On Jul 26, 4:00*pm, "ARWadsworth"
wrote: Dave Plowman (News) wrote: In article , * Neil Williams wrote: A basic electrical question for you all. This hasn't been a particular issue so far, because where it did happen I played it safe and re-stripped the ends. *But mainly to save effort in future (particularly where there isn't much spare left to re- strip), I'd like to be sure. 1. If, when stripping the inner insulation off twin and earth, you "nick" the core with the strippers slightly, is that likely to cause enough difference to the resistance of that core to make it unsafe? It would depend on the size of the 'nick'. A mere scratch could be ignored - something that reduces the diameter appreciably best not. But given there are lots of devices around for stripping cable properly, it shouldn't be a question which needs asking. Like a pair of snips that have cut through a live cable? -- Adam Have had several pairs of those, and was oh so glad when a professional I employed at one time did the same ! Back on topic - I was always taught to nick the end of the cable and use a pair of pliers to pull out the earth line to strip the outer sheath back. And then I just pull off the required length of the inner insulation with the wire cutters. Rob |
#17
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Electrical question: stripping ends / crushing wires in terminals
robgraham wrote:
Back on topic - I was always taught to nick the end of the cable and use a pair of pliers to pull out the earth line to strip the outer sheath back. *And then I just pull off the required length of the inner insulation with the wire cutters. I can't quite picture what you're describing there without picturing the cable being damaged. Maybe time for a Wiki entry? JGH |
#18
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Electrical question: stripping ends / crushing wires in terminals
On Jul 27, 2:38*pm, jgharston wrote:
robgraham wrote: Back on topic - I was always taught to nick the end of the cable and use a pair of pliers to pull out the earth line to strip the outer sheath back. *And then I just pull off the required length of the inner insulation with the wire cutters. I can't quite picture what you're describing there without picturing the cable being damaged. Maybe time for a Wiki entry? JGH OK - in words of one syllable !! It's inadvisable to cut the outer sheath with a knife where you want it stripped back to because of the danger of nicking the inner cable insulation - agreed ? To avoid this, extract the earth lead from the cut end of the cable by making a small nick in the face of the cut end with the wire cutters. Pull the earth wire back to the required length of exposed cable with pliers such that the earth wire cuts the outer sheath. The outer sheath can then be cut off using the wire cutters. Judicious use of the wire cutters can then strip off the required length of the plastic insulation from the inner cables. It's always a bit difficult to describe in words what is so easy to show as a demo, so I hope I've got the idea across. Rob |
#19
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Electrical question: stripping ends / crushing wires in terminals
robgraham wrote:
It's inadvisable to cut the outer sheath with a knife where you want it stripped back to because of the danger of nicking the inner cable insulation - agreed ? To avoid this, extract the earth lead from the cut end of the cable by making a small nick in the face of the cut end with the wire cutters. Pull the earth wire back to the required length of exposed cable with pliers such that the earth wire cuts the outer sheath. The outer sheath can then be cut off using the wire cutters. That bit is clear and I suspect most people use that method Judicious use of the wire cutters can then strip off the required length of the plastic insulation from the inner cables. I think that's the bit that JGH was worried about, using cutters rather than properly adjusted wire strippers to strip the inner insulation, you can nick the conductor unless you're careful ... but then of course, we're all careful, all the time! |
#20
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Electrical question: stripping ends / crushing wires in terminals
On 27/07/2011 21:05, Andy Burns wrote:
robgraham wrote: It's inadvisable to cut the outer sheath with a knife where you want it stripped back to because of the danger of nicking the inner cable insulation - agreed ? To avoid this, extract the earth lead from the cut end of the cable by making a small nick in the face of the cut end with the wire cutters. Pull the earth wire back to the required length of exposed cable with pliers such that the earth wire cuts the outer sheath. The outer sheath can then be cut off using the wire cutters. That bit is clear and I suspect most people use that method I've used that method, but I've also used another - using a Stanley knife to cut into the end, with just a slight sideways angle so that it slides smoothly down the side of the Earth core without nicking it or the insulation of the phase conductor next to it. It's much easier that way to strip right back into an accessory box. SteveW |
#21
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Electrical question: stripping ends / crushing wires in terminals
Andy Burns wrote:
robgraham wrote: It's inadvisable to cut the outer sheath with a knife where you want it stripped back to because of the danger of nicking the inner cable insulation - agreed ? To avoid this, extract the earth lead from the cut end of the cable by making a small nick in the face of the cut end with the wire cutters. Pull the earth wire back to the required length of exposed cable with pliers such that the earth wire cuts the outer sheath. The outer sheath can then be cut off using the wire cutters. That bit is clear and I suspect most people use that method Judicious use of the wire cutters can then strip off the required length of the plastic insulation from the inner cables. I think that's the bit that JGH was worried about, using cutters rather than properly adjusted wire strippers to strip the inner insulation, you can nick the conductor unless you're careful ... but then of course, we're all careful, all the time! -- Adam |
#22
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Electrical question: stripping ends / crushing wires in terminals
Andy Burns wrote:
robgraham wrote: I think that's the bit that JGH was worried about, using cutters rather than properly adjusted wire strippers to strip the inner insulation, you can nick the conductor unless you're careful ... but then of course, we're all careful, all the time! You get so used to it that the inner insulation comes off easily without damaging the conductor. Once you get used to a pair of snips you get used to their balance and cutting forces. I was more upset when I had to say goodbye to my last pair of Knippex side cutters than I was the day my wife left me. -- Adam |
#23
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Electrical question: stripping ends / crushing wires in terminals
"ARWadsworth" wrote in message ... Andy Burns wrote: robgraham wrote: I think that's the bit that JGH was worried about, using cutters rather than properly adjusted wire strippers to strip the inner insulation, you can nick the conductor unless you're careful ... but then of course, we're all careful, all the time! You get so used to it that the inner insulation comes off easily without damaging the conductor. Once you get used to a pair of snips you get used to their balance and cutting forces. I was more upset when I had to say goodbye to my last pair of Knippex side cutters than I was the day my wife left me. I know how you feel. I would hate to be parted with my 40 year old Lindstrom side cutters. Mike |
#24
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Electrical question: stripping ends / crushing wires in terminals
In article ,
ARWadsworth wrote: I think that's the bit that JGH was worried about, using cutters rather than properly adjusted wire strippers to strip the inner insulation, you can nick the conductor unless you're careful ... but then of course, we're all careful, all the time! You get so used to it that the inner insulation comes off easily without damaging the conductor. Once you get used to a pair of snips you get used to their balance and cutting forces. Other thing is to use the side cutters so the flat face of the jaws is towards the cable end. They are less likely to 'dig in' then. I was more upset when I had to say goodbye to my last pair of Knippex side cutters than I was the day my wife left me. Yes - to use this method you have to have the 'feel' of the cutters. However, for the inexperience, strippers of the type that are sized for each cable size, so they only cut into the insulation, are probably the safest. Snag is decent easy to use ones ain't cheap. Cheap ones do the job but are harder work. -- *Elephants are the only mammals that can't jump * Dave Plowman London SW To e-mail, change noise into sound. |
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