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#1
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CH design for condensing boiler
I'm in the process of reviewing my CH system, and have re-calculated all my
heat losses and compared them with the radiators currently fitted. Many of the rads are over generous - partly because they were fitted a long time ago when the house was far less well insulated. I currently have a conventional boiler, and run the system at a mean water temperature of about 76 degC (82 flow and 70 return), giving a typical Delta-T of 55 degC. At some point in the future I may replace the boiler with a condensing model (probably won't have a choice!) and would like to re-asses the adequacy of my rads for running at a lower Delta-T. What value should I be using? -- Cheers, Roger ______ Email address maintained for newsgroup use only, and not regularly monitored.. Messages sent to it may not be read for several weeks. PLEASE REPLY TO NEWSGROUP! |
#2
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CH design for condensing boiler
"Roger Mills" wrote in message ... I'm in the process of reviewing my CH system, and have re-calculated all my heat losses and compared them with the radiators currently fitted. Many of the rads are over generous - partly because they were fitted a long time ago when the house was far less well insulated. I currently have a conventional boiler, and run the system at a mean water temperature of about 76 degC (82 flow and 70 return), giving a typical Delta-T of 55 degC. At some point in the future I may replace the boiler with a condensing model (probably won't have a choice!) and would like to re-asses the adequacy of my rads for running at a lower Delta-T. What value should I be using? 60 flow 40 return. Top quality (expensive) boilers can modulate down to 3 to 5kW, which is still high when the house is up to temp. 90% plus of run time boiler is on part-load so does not need 82C - 70C. Assess your DHW, a heat bank may be the better option with TRVs on all rads and a Smart pump on the CH and also mains pressure DHW. Then a cheaper simpler boiler can be used to heat the heat bank. Or a packaged solution: ACV Heat Master (integrated outside weather compensator), Gledhill Gulfstream or Atmos Multi. These makers will provide a Smart pump with the units if requested. |
#3
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CH design for condensing boiler
On 2007-09-10 10:32:07 +0100, "Roger Mills" said:
I'm in the process of reviewing my CH system, and have re-calculated all my heat losses and compared them with the radiators currently fitted. Many of the rads are over generous - partly because they were fitted a long time ago when the house was far less well insulated. I currently have a conventional boiler, and run the system at a mean water temperature of about 76 degC (82 flow and 70 return), giving a typical Delta-T of 55 degC. At some point in the future I may replace the boiler with a condensing model (probably won't have a choice!) and would like to re-asses the adequacy of my rads for running at a lower Delta-T. What value should I be using? I did this exercise a few years back to achieve exactly this. The first thing is that a condensing boiler can manage a much larger temperature drop - 20 or 25 degrees rather than nominal 12. This means that for a given flow rate, more heat can be transferred. Secondly, it means that radiators will output more heat because there will be a larger temperature drop. But....... of course, there's a caveat. That is that the mean water to air temperature, that you had already alluded to is much lower because the conventional design is to go with 70 degree flow and 50 return. If you plug that into your radiator data sheet, you will see that the derating factor falls from about 90% (82/70 case) to about 60% (70/50 case) which makes a huge difference to radiator size if you decide that you want to use these temperatures. I did a complete design check for the house and found that over half the radiators were oversized enough that they would still be OK at 70/50. There was one room which had always been cool in the winter and it turned out that that had only about 70% of the needed capacity at 82/70. The remainder were under the requirement for 70/50. So I changed four radiators (making them double panels with fins) and put one much larger one in the room that was too cool. I also added a separate circuit for the conservatory. All of this permitted 70/50 operation. The boiler that I used is a MAN Micromat, which is a fairly sophisticated boiler with external weather compensation, continuous range pump control and temperature sensing. For example, both the room and cylinder thermostats provide the boiler with temperature figures as opposed to on/off signalling. There are settings to control the interaction of the weather compensator vs. the room monitor and their control effects. In addition, the boiler will modulate down to about 4kW in heating mode if required. Later in September, it will start coming on a little in the evenings as the weather cools and runs with a flow temperature of 40 degrees or so. There is a data logging output to which I can hook up a PC. In the coldest weather, the flow temperature has not yet been above 65 degrees. I can have a limit set on flow temperature of 70 degrees if I wanted to, although I have actually left it at the default 85 degrees. The HW is handled separately. When there is demand there, the boiler is wound up to 30kW or so to rapidly heat the cylinder. It's fair to say that most boilers don't have this sophistication. the only other that I know that does is Viessmann, although there may be others. The majority have a thermostat and do some form of modulation. With these, it may be interesting to set the thermostat seasonally to prevent the operating temperature going too high, although generally the boiler ought to optimise for low temperature if it can. |
#4
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 10:32:07 +0100, "Roger Mills" said: I'm in the process of reviewing my CH system, and have re-calculated all my heat losses and compared them with the radiators currently fitted. Many of the rads are over generous - partly because they were fitted a long time ago when the house was far less well insulated. I currently have a conventional boiler, and run the system at a mean water temperature of about 76 degC (82 flow and 70 return), giving a typical Delta-T of 55 degC. At some point in the future I may replace the boiler with a condensing model (probably won't have a choice!) and would like to re-asses the adequacy of my rads for running at a lower Delta-T. What value should I be using? I did this exercise a few years back to achieve exactly this. The first thing is that a condensing boiler can manage a much larger temperature drop - 20 or 25 degrees rather than nominal 12. This means that for a given flow rate, more heat can be transferred. Secondly, it means that radiators will output more heat because there will be a larger temperature drop. But....... of course, there's a caveat. That is that the mean water to air temperature, that you had already alluded to is much lower because the conventional design is to go with 70 degree flow and 50 return. If you plug that into your radiator data sheet, you will see that the derating factor falls from about 90% (82/70 case) to about 60% (70/50 case) which makes a huge difference to radiator size if you decide that you want to use these temperatures. I did a complete design check for the house and found that over half the radiators were oversized enough that they would still be OK at 70/50. There was one room which had always been cool in the winter and it turned out that that had only about 70% of the needed capacity at 82/70. The remainder were under the requirement for 70/50. So I changed four radiators (making them double panels with fins) and put one much larger one in the room that was too cool. I also added a separate circuit for the conservatory. All of this permitted 70/50 operation. The boiler that I used is a MAN Micromat, which is a fairly sophisticated boiler with external weather compensation, continuous range pump control and temperature sensing. For example, both the room and cylinder thermostats provide the boiler with temperature figures as opposed to on/off signalling. There are settings to control the interaction of the weather compensator vs. the room monitor and their control effects. In addition, the boiler will modulate down to about 4kW in heating mode if required. Later in September, it will start coming on a little in the evenings as the weather cools and runs with a flow temperature of 40 degrees or so. There is a data logging output to which I can hook up a PC. In the coldest weather, the flow temperature has not yet been above 65 degrees. I can have a limit set on flow temperature of 70 degrees if I wanted to, although I have actually left it at the default 85 degrees. The HW is handled separately. When there is demand there, the boiler is wound up to 30kW or so to rapidly heat the cylinder. It's fair to say that most boilers don't have this sophistication. the only other that I know that does is Viessmann, although there may be others. The majority have a thermostat and do some form of modulation. With these, it may be interesting to set the thermostat seasonally to prevent the operating temperature going too high, although generally the boiler ought to optimise for low temperature if it can. Best put a stand alone weather compensator in. They it winds the flow temperature up and down to suit. |
#5
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CH design for condensing boiler
On 2007-09-10 12:28:59 +0100, "Doctor Drivel" said:
Best put a stand alone weather compensator in. They it winds the flow temperature up and down to suit. Only if it is able to provide an analogue or equivalent signal to the boiler. If it is handling the boiler by simply turning its burner on and off, it is not a good solution by comparison with a boiler that has full external temperture sensing and acts upon that. |
#6
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 12:28:59 +0100, "Doctor Drivel" said: Best put a stand alone weather compensator in. Then it winds the flow temperature up and down to suit. Only if it is able to provide an analogue or equivalent signal to the boiler. Nope. It maintain the flow temperature to what the weather compensator controller dictates. I used one for years and years. If it is handling the boiler by simply turning its burner on and off, it is not a good solution It is a good solution. It has anti-cycling circuitry. |
#7
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CH design for condensing boiler
On 2007-09-10 13:40:25 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... On 2007-09-10 12:28:59 +0100, "Doctor Drivel" said: Best put a stand alone weather compensator in. Then it winds the flow temperature up and down to suit. Only if it is able to provide an analogue or equivalent signal to the boiler. Nope. It maintain the flow temperature to what the weather compensator controller dictates. I used one for years and years. The flow temperature will fluctuate up and down as the burner is turned on and off because the thermal intertia of the heat exchanger is small. If it is handling the boiler by simply turning its burner on and off, it is not a good solution It is a good solution. It has anti-cycling circuitry. This is incorrect. A boiler with built in weather compensation by virtue of measuring temperature directly will achieve a better controlled result than an external device that turns the burner on and off even if there is anti cycling. You are suggesting breaking the control loop with on/off switching, and that, by definition, is inferior to full analogue measurement. If, on the other hand, the boiler has no weather compensation at all, an external device *may* be interesting . However, if anticycling also has to be brought into the equation in order to avoid the inefficiency introduced by turning the burner on and off, you will have introduced two discontiguous control elements into the system thus making the control even worse. |
#8
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 13:40:25 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 12:28:59 +0100, "Doctor Drivel" said: Best put a stand alone weather compensator in. Then it winds the flow temperature up and down to suit. Only if it is able to provide an analogue or equivalent signal to the boiler. Nope. It maintain the flow temperature to what the weather compensator controller dictates. I used one for years and years. The flow temperature will fluctuate up and down as the burner is turned on and off because the thermal intertia of the heat exchanger is small. If it is handling the boiler by simply turning its burner on and off, it is not a good solution It is a good solution. It has anti-cycling circuitry. This is incorrect. Matt, it is correct, mine has anti-cycling circuitry. A boiler with built in weather compensation by virtue of measuring temperature directly will achieve a better controlled result than an external device that turns the burner on and off even if there is anti cycling. Matt, no one is arguing with you. You are suggesting breaking the control loop with on/off switching, and that, by definition, is inferior to full analogue measurement. Matt, read back, a simple cheaper boiler can be enhanced by using stand alone weather compensator. If, on the other hand, the boiler has no weather compensation at all, an external device *may* be interesting . Matt. very interesting indeed. However, if anticycling also has to be brought into the equation in order to avoid the inefficiency introduced by turning the burner on and off, you will have introduced two discontiguous control elements into the system thus making the control even worse. Nope. the flow temperature remains low and the boiler does not continually cycle. Best of a buffer tank is used, or a heat bank, which the weather compensator controls the temperature of, then no to little cycling. |
#9
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CH design for condensing boiler
On 2007-09-10 14:11:09 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... On 2007-09-10 13:40:25 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 12:28:59 +0100, "Doctor Drivel" said: Best put a stand alone weather compensator in. Then it winds the flow temperature up and down to suit. Only if it is able to provide an analogue or equivalent signal to the boiler. Nope. It maintain the flow temperature to what the weather compensator controller dictates. I used one for years and years. The flow temperature will fluctuate up and down as the burner is turned on and off because the thermal intertia of the heat exchanger is small. If it is handling the boiler by simply turning its burner on and off, it is not a good solution It is a good solution. It has anti-cycling circuitry. This is incorrect. Matt, it is correct, mine has anti-cycling circuitry. A boiler with built in weather compensation by virtue of measuring temperature directly will achieve a better controlled result than an external device that turns the burner on and off even if there is anti cycling. Matt, no one is arguing with you. You are suggesting breaking the control loop with on/off switching, and that, by definition, is inferior to full analogue measurement. Matt, read back, a simple cheaper boiler can be enhanced by using stand alone weather compensator. If, on the other hand, the boiler has no weather compensation at all, an external device *may* be interesting . Matt. very interesting indeed. However, if anticycling also has to be brought into the equation in order to avoid the inefficiency introduced by turning the burner on and off, you will have introduced two discontiguous control elements into the system thus making the control even worse. Nope. the flow temperature remains low and the boiler does not continually cycle. Best of a buffer tank is used, or a heat bank, which the weather compensator controls the temperature of, then no to little cycling. Except that by the time one has bought all that lot, one can have bought a boiler with the proper controls and sensing, so the exercise in adding an external compensator plus the bits to make it work is pointless. If one already had the boiler and wished to add an external box of tricks, then it may be interesting. It certainly isn't if one is starting with a clean sheet of paper as in the case. The decision would be to go for a boiler with the functionality built in or not to bother with any means of weather compensation. |
#10
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 14:11:09 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 13:40:25 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 12:28:59 +0100, "Doctor Drivel" said: Best put a stand alone weather compensator in. Then it winds the flow temperature up and down to suit. Only if it is able to provide an analogue or equivalent signal to the boiler. Nope. It maintain the flow temperature to what the weather compensator controller dictates. I used one for years and years. The flow temperature will fluctuate up and down as the burner is turned on and off because the thermal intertia of the heat exchanger is small. If it is handling the boiler by simply turning its burner on and off, it is not a good solution It is a good solution. It has anti-cycling circuitry. This is incorrect. Matt, it is correct, mine has anti-cycling circuitry. A boiler with built in weather compensation by virtue of measuring temperature directly will achieve a better controlled result than an external device that turns the burner on and off even if there is anti cycling. Matt, no one is arguing with you. You are suggesting breaking the control loop with on/off switching, and that, by definition, is inferior to full analogue measurement. Matt, read back, a simple cheaper boiler can be enhanced by using stand alone weather compensator. If, on the other hand, the boiler has no weather compensation at all, an external device *may* be interesting . Matt. very interesting indeed. However, if anticycling also has to be brought into the equation in order to avoid the inefficiency introduced by turning the burner on and off, you will have introduced two discontiguous control elements into the system thus making the control even worse. Nope. the flow temperature remains low and the boiler does not continually cycle. Best of a buffer tank is used, or a heat bank, which the weather compensator controls the temperature of, then no to little cycling. Except that by the time one has bought all that lot, one can have bought a boiler with the proper controls and sensing, so the exercise in adding an external compensator plus the bits to make it work is pointless. Nope, A heat bank brings many, many advantages. If one already had the boiler and wished to add an external box of tricks, then it may be interesting. It certainly isn't if one is starting with a clean sheet of paper as in the case. The decision would be to go for a boiler with the functionality built in or not to bother with any means of weather compensation. Nope. Best for a heat bank (this is the buffer) and a simple cheaper more reliable boiler. |
#11
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CH design for condensing boiler
On 2007-09-10 14:32:24 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... Except that by the time one has bought all that lot, one can have bought a boiler with the proper controls and sensing, so the exercise in adding an external compensator plus the bits to make it work is pointless. Nope, A heat bank brings many, many advantages. Which are separate to the point being discussed here and may or may not be relevant. If one already had the boiler and wished to add an external box of tricks, then it may be interesting. It certainly isn't if one is starting with a clean sheet of paper as in the case. The decision would be to go for a boiler with the functionality built in or not to bother with any means of weather compensation. Nope. Best for a heat bank (this is the buffer) and a simple cheaper more reliable boiler. That argument doesn't really hold weight. Consider the differences between the so called "cheap and reliable" boiler and the more expensive one such as the MAN or Viessmann. The firmware of the more sophisticated boiler will be more complex. Does this lead to greater unreliability? I don't think so. More to the point would be boards used in cheap boilers engineered down to a cost. One thinks of certain Potterton models here which are notorious. The burner and heat exchanger in the more sophisticated boiler are of better quality. That has been said many times, even by you. Therefore what is it precisely in one of these "simpler boilers" that makes it more reliable? How does adding a heat bank, with extra controls, valves, relays and thermostats result in a more reliable system overall? Short answer is that they don't. |
#12
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 14:32:24 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... Except that by the time one has bought all that lot, one can have bought a boiler with the proper controls and sensing, so the exercise in adding an external compensator plus the bits to make it work is pointless. Nope, A heat bank brings many, many advantages. Which are separate to the point being discussed here and may or may not be relevant. He wants an effcient system. If one already had the boiler and wished to add an external box of tricks, then it may be interesting. It certainly isn't if one is starting with a clean sheet of paper as in the case. The decision would be to go for a boiler with the functionality built in or not to bother with any means of weather compensation. Nope. Best for a heat bank (this is the buffer) and a simple cheaper more reliable boiler. That argument doesn't really hold weight. It does. Consider the differences between the so called "cheap and reliable" boiler and the more expensive one such as the MAN or Viessmann. Yes, two are expensive and the others cheaper. The firmware of the more sophisticated boiler will be more complex. Does this lead to greater unreliability? I don't think so. More to the point would be boards used in cheap boilers engineered down to a cost. One thinks of certain Potterton models here which are notorious. Other boilers are reliable and not expensive. The burner and heat exchanger in the more sophisticated boiler are of better quality. That has been said many times, even by you. But they cost a lot more. Therefore what is it precisely in one of these "simpler boilers" that makes it more reliable? Less on them How does adding a heat bank, with extra controls, valves, relays and thermostats result in a more reliable system overall? A neutral point, a buffer, mains pressure DHW and a superior hydraulic environment in which the boiler operates. Short answer is that they don't. Matt, you need therapy. |
#13
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CH design for condensing boiler
On 2007-09-10 17:05:32 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... Consider the differences between the so called "cheap and reliable" boiler and the more expensive one such as the MAN or Viessmann. Yes, two are expensive and the others cheaper. Once the total cost of installation and ownership of something like these vs. your collection of bits and pieces are added up, there is likely to be very little in it. The firmware of the more sophisticated boiler will be more complex. Does this lead to greater unreliability? I don't think so. More to the point would be boards used in cheap boilers engineered down to a cost. One thinks of certain Potterton models here which are notorious. Other boilers are reliable and not expensive. The burner and heat exchanger in the more sophisticated boiler are of better quality. That has been said many times, even by you. But they cost a lot more. Therefore what is it precisely in one of these "simpler boilers" that makes it more reliable? Less on them What exactly is absent that makes for more reliability on these "simpler boilers"? How does adding a heat bank, with extra controls, valves, relays and thermostats result in a more reliable system overall? A neutral point, a buffer, mains pressure DHW and a superior hydraulic environment in which the boiler operates. Did you read that in a book? |
#14
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 17:05:32 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... Consider the differences between the so called "cheap and reliable" boiler and the more expensive one such as the MAN or Viessmann. Yes, two are expensive and the others cheaper. Once the total cost of installation and ownership of something like these vs. your collection of bits and pieces are added up, there is likely to be very little in it. The firmware of the more sophisticated boiler will be more complex. Does this lead to greater unreliability? I don't think so. More to the point would be boards used in cheap boilers engineered down to a cost. One thinks of certain Potterton models here which are notorious. Other boilers are reliable and not expensive. The burner and heat exchanger in the more sophisticated boiler are of better quality. That has been said many times, even by you. But they cost a lot more. Therefore what is it precisely in one of these "simpler boilers" that makes it more reliable? Less on them What exactly is absent that makes for more reliability on these "simpler boilers"? On the fixed rate boilers there is no modulation control. How does adding a heat bank, with extra controls, valves, relays and thermostats result in a more reliable system overall? A neutral point, a buffer, mains pressure DHW and a superior hydraulic environment in which the boiler operates. Did you read that in a book? Well you just read it, so take note. Best to rip out that system you have, and fit a heat bank. and an accumulator because your mains is crap. |
#15
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CH design for condensing boiler
On 2007-09-10 19:28:20 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... What exactly is absent that makes for more reliability on these "simpler boilers"? On the fixed rate boilers there is no modulation control. Which on a modulating boiler consists of a fan with variable speed control operated by the electronics. Are you now going to tell me that this alone worsens reliability, or would it more likely be the ****ty bearings in the cheap boiler's fan? You're going to have to do better...... How does adding a heat bank, with extra controls, valves, relays and thermostats result in a more reliable system overall? A neutral point, a buffer, mains pressure DHW and a superior hydraulic environment in which the boiler operates. Did you read that in a book? Well you just read it, so take note. Best to rip out that system you have, and fit a heat bank. and an accumulator because your mains is crap. Riiiiggghhhtt........ |
#16
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 19:28:20 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... What exactly is absent that makes for more reliability on these "simpler boilers"? On the fixed rate boilers there is no modulation control. Which on a modulating boiler consists of a fan with variable speed control operated by the electronics. Are you now going to tell me that this alone worsens reliability, or would it more likely be the ****ty bearings in the cheap boiler's fan? You're going to have to do better...... Cheaper boilers? The boilers are cheaper because they have less on them. How does adding a heat bank, with extra controls, valves, relays and thermostats result in a more reliable system overall? A neutral point, a buffer, mains pressure DHW and a superior hydraulic environment in which the boiler operates. Did you read that in a book? Well you just read it, so take note. Best to rip out that system you have, and fit a heat bank. and an accumulator because your mains is crap. Riiiiggghhhtt........ |
#17
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CH design for condensing boiler
On 2007-09-10 20:31:37 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... On 2007-09-10 19:28:20 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... What exactly is absent that makes for more reliability on these "simpler boilers"? On the fixed rate boilers there is no modulation control. Which on a modulating boiler consists of a fan with variable speed control operated by the electronics. Are you now going to tell me that this alone worsens reliability, or would it more likely be the ****ty bearings in the cheap boiler's fan? You're going to have to do better...... Cheaper boilers? The boilers are cheaper because they have less on them. The boilers are cheaper because they use cheaper components |
#18
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 20:31:37 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 19:28:20 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... What exactly is absent that makes for more reliability on these "simpler boilers"? On the fixed rate boilers there is no modulation control. Which on a modulating boiler consists of a fan with variable speed control operated by the electronics. Are you now going to tell me that this alone worsens reliability, or would it more likely be the ****ty bearings in the cheap boiler's fan? You're going to have to do better...... Cheaper boilers? The boilers are cheaper because they have less on them. The boilers are cheaper because they use cheaper components Matt, you have never seen inside one of them. |
#19
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CH design for condensing boiler
On 2007-09-10 20:51:12 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... On 2007-09-10 20:31:37 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 19:28:20 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... What exactly is absent that makes for more reliability on these "simpler boilers"? On the fixed rate boilers there is no modulation control. Which on a modulating boiler consists of a fan with variable speed control operated by the electronics. Are you now going to tell me that this alone worsens reliability, or would it more likely be the ****ty bearings in the cheap boiler's fan? You're going to have to do better...... Cheaper boilers? The boilers are cheaper because they have less on them. The boilers are cheaper because they use cheaper components Matt, you have never seen inside one of them. You really aren't doing well at all, are you.... |
#20
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-10 20:51:12 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 20:31:37 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-10 19:28:20 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... What exactly is absent that makes for more reliability on these "simpler boilers"? On the fixed rate boilers there is no modulation control. Which on a modulating boiler consists of a fan with variable speed control operated by the electronics. Are you now going to tell me that this alone worsens reliability, or would it more likely be the ****ty bearings in the cheap boiler's fan? You're going to have to do better...... Cheaper boilers? The boilers are cheaper because they have less on them. The boilers are cheaper because they use cheaper components Matt, you have never seen inside one of them. You really aren't doing well at all, are you.... Matt, I am. I know how to get the cases off. |
#21
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CH design for condensing boiler
On 2007-09-10 21:59:36 +0100, "Doctor Drivel" said:
Matt, I am. I know how to get the cases off. Do you know how to get the donkey hind legs out of your freezer for dinner? It must be full of them. |
#22
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CH design for condensing boiler
Roger Mills wrote:
I currently have a conventional boiler, and run the system at a mean water temperature of about 76 degC (82 flow and 70 return), giving a typical Delta-T of 55 degC. At some point in the future I may replace the boiler with a condensing model (probably won't have a choice!) and would like to re-asses the adequacy of my rads for running at a lower Delta-T. What value should I be using? You would usually balance for a wider flow/return differential. So if you were to run the boiler at say 60/40 nominal[1] then that would give an average dT to the room of 30. So scale the rad outputs by 30/55. [1] The concept of nominal becomes rather elusive with a system that has a modulating boiler and and TRVs on nearly every rad. You will probably not often be running in the flat out conditions that match your calcs. The other thing to consider is that with a conventional boiler you can chose your own return temperature by virtue of the selected flow temperature and how you balance the system. With a modern modulating boiler, you can probably specify a maximum flow temperature, but not do much more than that. The boilers closed loop control system will adjust down from that maximum to optimise the return temperature, and the nested control loop elements that are the TRVs will in effect try to lower the flow/return differential as they throttle the water passed through each rad. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#23
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CH design for condensing boiler
"John Rumm" wrote in message ... Roger Mills wrote: I currently have a conventional boiler, and run the system at a mean water temperature of about 76 degC (82 flow and 70 return), giving a typical Delta-T of 55 degC. At some point in the future I may replace the boiler with a condensing model (probably won't have a choice!) and would like to re-asses the adequacy of my rads for running at a lower Delta-T. What value should I be using? You would usually balance for a wider flow/return differential. So if you were to run the boiler at say 60/40 nominal[1] then that would give an average dT to the room of 30. So scale the rad outputs by 30/55. [1] The concept of nominal becomes rather elusive with a system that has a modulating boiler and and TRVs on nearly every rad. You will probably not often be running in the flat out conditions that match your calcs. The other thing to consider is that with a conventional boiler you can chose your own return temperature by virtue of the selected flow temperature and how you balance the system. With a modern modulating boiler, you can probably specify a maximum flow temperature, but not do much more than that. The boilers closed loop control system will adjust down from that maximum to optimise the return temperature, and the nested control loop elements that are the TRVs will in effect try to lower the flow/return differential as they throttle the water passed through each rad. This is where a heat bank scores very well. The items are separated. The CH circuit is run off the cylinder with a modulating Smart pump (Wilo Smart or Grundfos Alpha). TRVs can be on all rads with any affect on the boiler. The rads can be set to 60-40 temp differential. The boiler (pref non-modulating) heats the cylinder. A weather compensator dictates the temperature of the CH section of the cylinder. This ensures a low return temperature and no cycling as the boiler heats up a mass of water to the exactly the right temperature. If a warm day the water will be warminsh, cold day will be very hot. The boilers is in an ideal hydraulic environment with full flow through at all times and far less activation of the controls prolonging longevity. |
#24
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CH design for condensing boiler
Doctor Drivel wrote:
What value should I be using? You would usually balance for a wider flow/return differential. So if you were to run the boiler at say 60/40 nominal[1] then that would give an average dT to the room of 30. So scale the rad outputs by 30/55. [1] The concept of nominal becomes rather elusive with a system that has a modulating boiler and and TRVs on nearly every rad. You will probably not often be running in the flat out conditions that match your calcs. The other thing to consider is that with a conventional boiler you can chose your own return temperature by virtue of the selected flow temperature and how you balance the system. With a modern modulating boiler, you can probably specify a maximum flow temperature, but not do much more than that. The boilers closed loop control system will adjust down from that maximum to optimise the return temperature, and the nested control loop elements that are the TRVs will in effect try to lower the flow/return differential as they throttle the water passed through each rad. This is where a heat bank scores very well. The items are separated. The CH circuit is run off the cylinder with a modulating Smart pump (Wilo Smart or Grundfos Alpha). TRVs can be on all rads with any affect on the boiler. The rads can be set to 60-40 temp differential. The boiler (pref non-modulating) heats the cylinder. A weather compensator dictates the temperature of the CH section of the cylinder. This ensures a low return temperature and no cycling as the boiler heats up a mass of water to the exactly the right temperature. If a warm day the water will be warminsh, cold day will be very hot. The boilers is in an ideal hydraulic environment with full flow through at all times and far less activation of the controls prolonging longevity. Which is a lot of extra "stuff" to achieve what the modulating control system of the boiler will do quite well for you in the first place, especially if you choose one with a wide modulation range. What you describe above has more merit with a oil boiler since they tend to have far more restricted modulation ranges. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#25
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CH design for condensing boiler
"John Rumm" wrote in message ... Doctor Drivel wrote: What value should I be using? You would usually balance for a wider flow/return differential. So if you were to run the boiler at say 60/40 nominal[1] then that would give an average dT to the room of 30. So scale the rad outputs by 30/55. [1] The concept of nominal becomes rather elusive with a system that has a modulating boiler and and TRVs on nearly every rad. You will probably not often be running in the flat out conditions that match your calcs. The other thing to consider is that with a conventional boiler you can chose your own return temperature by virtue of the selected flow temperature and how you balance the system. With a modern modulating boiler, you can probably specify a maximum flow temperature, but not do much more than that. The boilers closed loop control system will adjust down from that maximum to optimise the return temperature, and the nested control loop elements that are the TRVs will in effect try to lower the flow/return differential as they throttle the water passed through each rad. This is where a heat bank scores very well. The items are separated. The CH circuit is run off the cylinder with a modulating Smart pump (Wilo Smart or Grundfos Alpha). TRVs can be on all rads with any affect on the boiler. The rads can be set to 60-40 temp differential. The boiler (pref non-modulating) heats the cylinder. A weather compensator dictates the temperature of the CH section of the cylinder. This ensures a low return temperature and no cycling as the boiler heats up a mass of water to the exactly the right temperature. If a warm day the water will be warminsh, cold day will be very hot. The boilers is in an ideal hydraulic environment with full flow through at all times and far less activation of the controls prolonging longevity. Which is a lot of extra "stuff" to achieve what the modulating control system of the boiler will do quite well for you in the first place, especially if you choose one with a wide modulation range. No. The boiler on heat bank is always on full flow and may be a cheaper simpler boiler. What you describe above has more merit with a oil boiler since they tend to have far more restricted modulation ranges. Nope. The boiler is an ideal hydraulic environment with a heat bank. Easier on the controls and no boiler cycling. The CH circuit can just drip feed 0.5 kW from the beat store at just the right temperature. Zoning is easy and can taken off the cylinder too. Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. |
#26
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CH design for condensing boiler
On 2007-09-11 12:03:02 +0100, "Doctor Drivel" said:
No. The boiler on heat bank is always on full flow and may be a cheaper simpler boiler. You still haven't justified the "cheaper, simpler boiler" point. What you describe above has more merit with a oil boiler since they tend to have far more restricted modulation ranges. Nope. The boiler is an ideal hydraulic environment with a heat bank. Easier on the controls and no boiler cycling. The CH circuit can just drip feed 0.5 kW from the beat store at just the right temperature. Zoning is easy and can taken off the cylinder too. Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. If you refer back to the original question, it was about potentially changing the radiators to match a condensing boiler that may be installed in the future. Hence this point is not relevant. |
#27
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CH design for condensing boiler
Doctor Drivel wrote:
Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. you are spouting rubbish again... -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#28
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-11 12:03:02 +0100, "Doctor Drivel" said: No. The boiler on heat bank is always on full flow and may be a cheaper simpler boiler. You still haven't justified the "cheaper, simpler boiler" point. What you describe above has more merit with a oil boiler since they tend to have far more restricted modulation ranges. Nope. The boiler is an ideal hydraulic environment with a heat bank. Easier on the controls and no boiler cycling. The CH circuit can just drip feed 0.5 kW from the beat store at just the right temperature. Zoning is easy and can taken off the cylinder too. Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. If you refer back to the original question, it was about potentially changing the radiators to match a condensing boiler that may be installed in the future. Hence this point is not relevant. He is engaging in major work. This requires a re-think. He asked something and now clearly has pro advice on different approaches. |
#29
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CH design for condensing boiler
"John Rumm" wrote in message ... Doctor Drivel wrote: Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. you are spouting rubbish again... You don't even understand what I wrote. |
#30
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CH design for condensing boiler
On 2007-09-11 20:36:46 +0100, "Doctor Drivel" said:
"Andy Hall" wrote in message ... On 2007-09-11 12:03:02 +0100, "Doctor Drivel" said: No. The boiler on heat bank is always on full flow and may be a cheaper simpler boiler. You still haven't justified the "cheaper, simpler boiler" point. What you describe above has more merit with a oil boiler since they tend to have far more restricted modulation ranges. Nope. The boiler is an ideal hydraulic environment with a heat bank. Easier on the controls and no boiler cycling. The CH circuit can just drip feed 0.5 kW from the beat store at just the right temperature. Zoning is easy and can taken off the cylinder too. Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. If you refer back to the original question, it was about potentially changing the radiators to match a condensing boiler that may be installed in the future. Hence this point is not relevant. He is engaging in major work. This requires a re-think. He asked something and now clearly has pro advice on different approaches. Really? |
#31
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CH design for condensing boiler
Doctor Drivel wrote:
"John Rumm" wrote in message ... Doctor Drivel wrote: Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. you are spouting rubbish again... You don't even understand what I wrote. See, we can agree on something. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#32
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CH design for condensing boiler
"Andy Hall" wrote in message ... On 2007-09-11 20:36:46 +0100, "Doctor Drivel" said: "Andy Hall" wrote in message ... On 2007-09-11 12:03:02 +0100, "Doctor Drivel" said: No. The boiler on heat bank is always on full flow and may be a cheaper simpler boiler. You still haven't justified the "cheaper, simpler boiler" point. What you describe above has more merit with a oil boiler since they tend to have far more restricted modulation ranges. Nope. The boiler is an ideal hydraulic environment with a heat bank. Easier on the controls and no boiler cycling. The CH circuit can just drip feed 0.5 kW from the beat store at just the right temperature. Zoning is easy and can taken off the cylinder too. Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. If you refer back to the original question, it was about potentially changing the radiators to match a condensing boiler that may be installed in the future. Hence this point is not relevant. He is engaging in major work. This requires a re-think. He asked something and now clearly has pro advice on different approaches. Really? No. O'Really. |
#33
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CH design for condensing boiler
"John Rumm" wrote in message ... Doctor Drivel wrote: "John Rumm" wrote in message ... Doctor Drivel wrote: Modulating boilers are poor compromise fix to retrofit boilers into existing systems that were not design for condensing boiler systems. you are spouting rubbish again... You don't even understand what I wrote. See, we can agree on something. We clearly do!! |
#34
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CH design for condensing boiler
On Tue, 11 Sep 2007 02:28:21 +0100, John Rumm wrote:
Roger Mills wrote: I currently have a conventional boiler, and run the system at a mean water temperature of about 76 degC (82 flow and 70 return), giving a typical Delta-T of 55 degC. At some point in the future I may replace the boiler with a condensing model (probably won't have a choice!) and would like to re-asses the adequacy of my rads for running at a lower Delta-T. What value should I be using? You would usually balance for a wider flow/return differential. So if you were to run the boiler at say 60/40 nominal[1] then that would give an average dT to the room of 30. So scale the rad outputs by 30/55. I don't think the output is a simple proportion of the "Delta T". The radiation output is very non linear and will be next to nothing at all but the highest temperatures where it becomes a significant minority aspect. The unforced convection is also non-linear. Both of these effects are in the "unhelpful" direction in that 1/2 Delta-T will be much less than 1/2 output. -- Ed Sirett - Property maintainer and registered gas fitter. The FAQ for uk.diy is at http://www.diyfaq.org.uk Gas fitting FAQ http://www.makewrite.demon.co.uk/GasFitting.html Sealed CH FAQ http://www.makewrite.demon.co.uk/SealedCH.html Choosing a Boiler FAQ http://www.makewrite.demon.co.uk/BoilerChoice.html |
#35
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CH design for condensing boiler
In an earlier contribution to this discussion,
Ed Sirett wrote: On Tue, 11 Sep 2007 02:28:21 +0100, John Rumm wrote: Roger Mills wrote: What value should I be using? You would usually balance for a wider flow/return differential. So if you were to run the boiler at say 60/40 nominal[1] then that would give an average dT to the room of 30. So scale the rad outputs by 30/55. I don't think the output is a simple proportion of the "Delta T". The radiation output is very non linear and will be next to nothing at all but the highest temperatures where it becomes a significant minority aspect. The unforced convection is also non-linear. Both of these effects are in the "unhelpful" direction in that 1/2 Delta-T will be much less than 1/2 output. Thanks Ed. I was actually only asking what Delta-T to use. I can work out the effect on the output using tables such as those which appear on a Stelrad radiator brochure, and am aware that it's not a simple linear relationship. Based on the answers received, a mean rad temp of 60 degC (70/50) seems a reasonable thing to go for, giving a Delta-T of around 40 rather than 55. Taking the ratio of the factors for 40 and 55, the output of my rads will be reduced to about 0.605/0.898 - i.e. about 67% of their current output (whereas scaling the Delta-T values would erroneously give about 72%.) -- Cheers, Roger ______ Email address maintained for newsgroup use only, and not regularly monitored.. Messages sent to it may not be read for several weeks. PLEASE REPLY TO NEWSGROUP! |
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