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Default Clone 4" Kurt-style Mill Vise Acquired

I recently bought a made-in-China knockoff of the Kurt D-40 4" mill
vice, this being a nice size for my Millrite vertical mill. What I got
is an Enco SR425-7241, which was on sale plus free shipping.

Price comparison: The same Enco catalog quotes $575.00 for the
plain-base D-40 and $86.95 for the corresponding import, so the price
ratio is 6.6 to 1.

I had been looking for a used D-40, but they are far from common, so
gave up and I got the import.

The import vice seemed to work just fine ex box, although the finish
isn't quite polished.

I took the vice apart, and all the expected parts are there, but some
are crudely made, and there was some gritty swarf in the cavities.

The half-sphere that goes between the angled driver and the back of the
moving jaw block was very crudely made, with a big machining center pip
that dug into the face of the angled driver. Cleaned up with a file and
some sandpaper.

The angle was left as cast, so I flattened it with a file, so the flat
side of the hemisphere can slide around freely. The spherical socket in
the moving jaw body was also as cast, not machined. Mated the socket
with the hemisphere using some Clover grit-in-grease and much elbow
grease.

The 8mm square key that fixes the stationary jaw to the vice body was
too big for the slots, and had been forced into the slots. Carefully
filed the square key down a bit, so it's still a push fit, but not a
press fit.

Deburred everything, even the hardened jaws. The burrs were not hard,
and there was thin decarburized layer, so I was able to ease all edges
and corners.

All this took two or three hours. The vice has a very firm grip on flat
stock, and the jaws do remain parallel, but I don't think that the
movable jaw will tilt from side to side much. I don't know how much
side-to-side motion the Kurt vices can manage, but this is a claimed
advantage with stock that is tapered.

Now, the long awaited perfect used D-40 with swivel base will turn up.

Joe Gwinn
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Default Clone 4" Kurt-style Mill Vise Acquired


"Joseph Gwinn" wrote in message
...
I recently bought a made-in-China knockoff of the Kurt D-40 4" mill
vice, this being a nice size for my Millrite vertical mill. What I got
is an Enco SR425-7241, which was on sale plus free shipping.

Price comparison: The same Enco catalog quotes $575.00 for the
plain-base D-40 and $86.95 for the corresponding import, so the price
ratio is 6.6 to 1.

I had been looking for a used D-40, but they are far from common, so
gave up and I got the import.

The import vice seemed to work just fine ex box, although the finish
isn't quite polished.

I took the vice apart, and all the expected parts are there, but some
are crudely made, and there was some gritty swarf in the cavities.

The half-sphere that goes between the angled driver and the back of the
moving jaw block was very crudely made, with a big machining center pip
that dug into the face of the angled driver. Cleaned up with a file and
some sandpaper.

The angle was left as cast, so I flattened it with a file, so the flat
side of the hemisphere can slide around freely. The spherical socket in
the moving jaw body was also as cast, not machined. Mated the socket
with the hemisphere using some Clover grit-in-grease and much elbow
grease.

The 8mm square key that fixes the stationary jaw to the vice body was
too big for the slots, and had been forced into the slots. Carefully
filed the square key down a bit, so it's still a push fit, but not a
press fit.

Deburred everything, even the hardened jaws. The burrs were not hard,
and there was thin decarburized layer, so I was able to ease all edges
and corners.

All this took two or three hours. The vice has a very firm grip on flat
stock, and the jaws do remain parallel, but I don't think that the
movable jaw will tilt from side to side much. I don't know how much
side-to-side motion the Kurt vices can manage, but this is a claimed
advantage with stock that is tapered.

Now, the long awaited perfect used D-40 with swivel base will turn up.

Joe Gwinn


You did about $500 worth of work to it! But, well worth it.


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Default Clone 4" Kurt-style Mill Vise Acquired

I have a cheap imported 6 inch milling vise, and it works great
without any alterations.

i
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Default Clone 4" Kurt-style Mill Vise Acquired

On Sun, 19 Jul 2009 19:44:23 -0500, the infamous Ignoramus11242
scrawled the following:

I have a cheap imported 6 inch milling vise, and it works great
without any alterations.


Ditto a cheap imported 3" milling vise. It works great, and will
probably work even better once I get a mill for it. titter

--
Mistrust the man who finds everything good, the man who finds everything
evil, and still more the man who is indifferent to everything.
-- Johann K. Lavater
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Default Clone 4" Kurt-style Mill Vise Acquired


"Ignoramus11242" wrote in message
...
I have a cheap imported 6 inch milling vise, and it works great
without any alterations.

i


There's something about a hand fit that makes everything a bit better.




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Default Clone 4" Kurt-style Mill Vise Acquired


"Larry Jaques" wrote in message
...
On Sun, 19 Jul 2009 19:44:23 -0500, the infamous Ignoramus11242
scrawled the following:

I have a cheap imported 6 inch milling vise, and it works great
without any alterations.


Ditto a cheap imported 3" milling vise. It works great, and will
probably work even better once I get a mill for it. titter

--
Mistrust the man who finds everything good, the man who finds everything
evil, and still more the man who is indifferent to everything.
-- Johann K. Lavater


Just mount it on your desk chair for when you need a bit of pressure to get
some work done.


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Default Clone 4" Kurt-style Mill Vise Acquired

In article ,
Ignoramus11242 wrote:

I have a cheap imported 6 inch milling vise, and it works great
without any alterations.


What's the comparison? Mine seemed to work OK as received, but I never
had a Kurt with which to compare. One before-after difference is that
it clamps up more abruptly now.

Joe Gwinn
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Default Clone 4" Kurt-style Mill Vise Acquired

On 2009-07-20, Joseph Gwinn wrote:
In article ,
Ignoramus11242 wrote:

I have a cheap imported 6 inch milling vise, and it works great
without any alterations.


What's the comparison? Mine seemed to work OK as received, but I never
had a Kurt with which to compare. One before-after difference is that
it clamps up more abruptly now.


Next time I will come across a Kurt vise, I will try to compare them.

i
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Posts: 1,966
Default Clone 4" Kurt-style Mill Vise Acquired

In article ,
"Buerste" wrote:

"Joseph Gwinn" wrote in message
...
I recently bought a made-in-China knockoff of the Kurt D-40 4" mill
vice, this being a nice size for my Millrite vertical mill. What I got
is an Enco SR425-7241, which was on sale plus free shipping.

Price comparison: The same Enco catalog quotes $575.00 for the
plain-base D-40 and $86.95 for the corresponding import, so the price
ratio is 6.6 to 1.

I had been looking for a used D-40, but they are far from common, so
gave up and I got the import.

The import vice seemed to work just fine ex box, although the finish
isn't quite polished.

I took the vice apart, and all the expected parts are there, but some
are crudely made, and there was some gritty swarf in the cavities.

The half-sphere that goes between the angled driver and the back of the
moving jaw block was very crudely made, with a big machining center pip
that dug into the face of the angled driver. Cleaned up with a file and
some sandpaper.

The angle was left as cast, so I flattened it with a file, so the flat
side of the hemisphere can slide around freely. The spherical socket in
the moving jaw body was also as cast, not machined. Mated the socket
with the hemisphere using some Clover grit-in-grease and much elbow
grease.

The 8mm square key that fixes the stationary jaw to the vice body was
too big for the slots, and had been forced into the slots. Carefully
filed the square key down a bit, so it's still a push fit, but not a
press fit.

Deburred everything, even the hardened jaws. The burrs were not hard,
and there was thin decarburized layer, so I was able to ease all edges
and corners.

All this took two or three hours. The vice has a very firm grip on flat
stock, and the jaws do remain parallel, but I don't think that the
movable jaw will tilt from side to side much. I don't know how much
side-to-side motion the Kurt vices can manage, but this is a claimed
advantage with stock that is tapered.

Now, the long awaited perfect used D-40 with swivel base will turn up.

Joe Gwinn


You did about $500 worth of work to it! But, well worth it.


Yes, 500/3= $167 per hour. Good work if you can get it.

Joe Gwinn
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Default Clone 4" Kurt-style Mill Vise Acquired


Next time I will come across a Kurt vise, I will try to compare them.


I've got an import and a Kurt vice in eight inch. The Kurt takes less force
on the handle to hold the part tight in the vice and it clamps the part down
in addition. You can't slide parallels under a clamped part out in the Kurt.
They slide right out in the import.

Karl




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Default Clone 4" Kurt-style Mill Vise Acquired

On Mon, 20 Jul 2009 02:41:35 -0400, the infamous "Buerste"
scrawled the following:


"Ignoramus11242" wrote in message
m...
I have a cheap imported 6 inch milling vise, and it works great
without any alterations.

i


There's something about a hand fit that makes everything a bit better.


FREUDIAN SLIP ALERT!

--
Mistrust the man who finds everything good, the man who finds everything
evil, and still more the man who is indifferent to everything.
-- Johann K. Lavater
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Posts: 43
Default Clone 4" Kurt-style Mill Vise Acquired


"Joseph Gwinn" wrote in message
...
In article ,
"Buerste" wrote:

"Joseph Gwinn" wrote in message
...
I recently bought a made-in-China knockoff of the Kurt D-40 4" mill
vice, this being a nice size for my Millrite vertical mill. What I got
is an Enco SR425-7241, which was on sale plus free shipping.

Price comparison: The same Enco catalog quotes $575.00 for the
plain-base D-40 and $86.95 for the corresponding import, so the price
ratio is 6.6 to 1.

I had been looking for a used D-40, but they are far from common, so
gave up and I got the import.

The import vice seemed to work just fine ex box, although the finish
isn't quite polished.

I took the vice apart, and all the expected parts are there, but some
are crudely made, and there was some gritty swarf in the cavities.

The half-sphere that goes between the angled driver and the back of the
moving jaw block was very crudely made, with a big machining center pip
that dug into the face of the angled driver. Cleaned up with a file
and
some sandpaper.

The angle was left as cast, so I flattened it with a file, so the flat
side of the hemisphere can slide around freely. The spherical socket
in
the moving jaw body was also as cast, not machined. Mated the socket
with the hemisphere using some Clover grit-in-grease and much elbow
grease.

The 8mm square key that fixes the stationary jaw to the vice body was
too big for the slots, and had been forced into the slots. Carefully
filed the square key down a bit, so it's still a push fit, but not a
press fit.

Deburred everything, even the hardened jaws. The burrs were not hard,
and there was thin decarburized layer, so I was able to ease all edges
and corners.

All this took two or three hours. The vice has a very firm grip on
flat
stock, and the jaws do remain parallel, but I don't think that the
movable jaw will tilt from side to side much. I don't know how much
side-to-side motion the Kurt vices can manage, but this is a claimed
advantage with stock that is tapered.

Now, the long awaited perfect used D-40 with swivel base will turn up.

Joe Gwinn


You did about $500 worth of work to it! But, well worth it.


Yes, 500/3= $167 per hour. Good work if you can get it.

Joe Gwinn


You're worth every penny that you pay yourself!


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Default Clone 4" Kurt-style Mill Vise Acquired

In article s.com,
"Karl Townsend" wrote:

Next time I will come across a Kurt vise, I will try to compare them.


I've got an import and a Kurt vice in eight inch. The Kurt takes less force
on the handle to hold the part tight in the vice and it clamps the part down
in addition. You can't slide parallels under a clamped part out in the Kurt.
They slide right out in the import.


That would make sense. The import is more crudely made, so there will
be more motion. I suppose the test would be to disassemble hand
hand-fit the import. It should improve things, particularly the
flattening of the angle and flat side of the hemisphere. But it will
never be as good as a properly machined vice like the Kurt.

Joe Gwinn
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