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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#42
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 10:01:13 -0400, Ed Huntress
wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. But its ability to resist dents and dings depends on the panel shape -- in particular, how much it is curved, or crowned. The 3/16" 6061 T6 skid plate on the old Datsun 510 rally car took one heck of a beating and didn't show a dent, while friends with heavier steel plates had them all mangled in one season. It was a bugger to get bent to the correct shape to fit in the first place - much more difficult than the thinner and heavier steel plates. It had no compound curves to add stifness either. |
#43
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 11:21:17 -0400, Joe Gwinn
wrote: In article , Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. But its ability to resist dents and dings depends on the panel shape -- in particular, how much it is curved, or crowned. My big worry with aluminum and such alloys is fatigue resistance. All the aluminum products I've had fail did so because a boss or weld or the like fatigued and broke free. Typically not economically repairable, although in a car the economics will differ. Joe Gwinn With aluminum you need to make it stout enough that it doesn't move, because ANY movement causes stress fatigue - unlike steel where as long as you don't excede the elastic limit the stress does not build up |
#44
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 11:21:17 -0400
Joe Gwinn wrote: snip My big worry with aluminum and such alloys is fatigue resistance. All the aluminum products I've had fail did so because a boss or weld or the like fatigued and broke free. Typically not economically repairable, although in a car the economics will differ. And mine is how will they hold up to all the deicing chemicals spread willy-nilly on our roads all winter long? I think the electric vehicles are going to have problems due to the salt and cold too. Only time will tell I guess... Heck they can't even keep their brake-lines from rusting through in the rust belt. NHTSA says that people have to wash their vehicles more often... http://www.abc2news.com/business/con...-wash-your-car -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#45
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 14:23:35 -0400, wrote:
On Sat, 18 Apr 2015 11:21:17 -0400, Joe Gwinn wrote: In article , Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. But its ability to resist dents and dings depends on the panel shape -- in particular, how much it is curved, or crowned. My big worry with aluminum and such alloys is fatigue resistance. All the aluminum products I've had fail did so because a boss or weld or the like fatigued and broke free. Typically not economically repairable, although in a car the economics will differ. Joe Gwinn With aluminum you need to make it stout enough that it doesn't move, because ANY movement causes stress fatigue - unlike steel where as long as you don't excede the elastic limit the stress does not build up Hmmm....not quite. True fatigue occurs at cyclic loadings somewhat below the yield strength of any common structural metal. The differences between steel fatigue and aluminum fatigue have to do with the "endurance limit" of steel. Below certain levels of loading, steel will not fatigue. That's not true for aluminum. Somewhere in the range of 10^6 and 10^7 cycles, steel's tendency to break from fatigue flattens out. With aluminum, the curve never flattens. Even small loads, repeated often enough, will cause aluminum (or copper) to break from fatigue. But all of this occurs at loadings lower than the yield strength of the material. These two Wikipedia descriptions are pretty good, and succinct: http://en.wikipedia.org/wiki/Fatigue_%28material%29 http://en.wikipedia.org/wiki/Fatigue_limit Or, if you're in need of a good read, here's ASM's discussion: http://www.asminternational.org/docu..._Chapter14.pdf -- Ed Huntress |
#46
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 14:21:46 -0400, wrote:
On Sat, 18 Apr 2015 10:01:13 -0400, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. But its ability to resist dents and dings depends on the panel shape -- in particular, how much it is curved, or crowned. The 3/16" 6061 T6 skid plate on the old Datsun 510 rally car took one heck of a beating and didn't show a dent, while friends with heavier steel plates had them all mangled in one season. It was a bugger to get bent to the correct shape to fit in the first place - much more difficult than the thinner and heavier steel plates. It had no compound curves to add stifness either. Very likely it was the lack of curves that gave you better performance. My description above may have led to the wrong conclusion: it's a LACK of locally-stiffening compound curves that allows the sheet to spring away and avoid a dent, if the impact has a sufficiently short travel. In other words, a short, sharp blow will allow a flat plate to spring away, but a curved panel puts up local resistance surrounding the impact and the result is that the impact overloads the yield stength of the panel in that local spot. Curved panels make the material stiffer but also more prone to dent. Your skid plate probably was stiffer and almost certainly stronger, at T6, than the thinner steel plates. But, being flat, the panel as a whole could spring away from an intrusion by a rock. The steel, having lower stiffness and strength, was simply overloaded at the point where it would bottom on a rock. Or something like that. g -- Ed Huntress |
#47
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 14:28:44 -0400, Leon Fisk
wrote: On Sat, 18 Apr 2015 11:21:17 -0400 Joe Gwinn wrote: snip My big worry with aluminum and such alloys is fatigue resistance. All the aluminum products I've had fail did so because a boss or weld or the like fatigued and broke free. Typically not economically repairable, although in a car the economics will differ. And mine is how will they hold up to all the deicing chemicals spread willy-nilly on our roads all winter long? Probably much better than steel. They make salt water workboats out of 5052 and 6061. I think the electric vehicles are going to have problems due to the salt and cold too. Only time will tell I guess... Heck they can't even keep their brake-lines from rusting through in the rust belt. NHTSA says that people have to wash their vehicles more often... http://www.abc2news.com/business/con...-wash-your-car -- Ed Huntress |
#48
Posted to rec.crafts.metalworking
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Ford F-150
On Saturday, April 18, 2015 at 11:57:53 AM UTC-7, Ed Huntress wrote:
On Sat, 18 Apr 2015 14:21:46 -0400, wrote: On Sat, 18 Apr 2015 10:01:13 -0400, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. But its ability to resist dents and dings depends on the panel shape -- in particular, how much it is curved, or crowned. The 3/16" 6061 T6 skid plate on the old Datsun 510 rally car took one heck of a beating and didn't show a dent, while friends with heavier steel plates had them all mangled in one season. It was a bugger to get bent to the correct shape to fit in the first place - much more difficult than the thinner and heavier steel plates. It had no compound curves to add stifness either. Very likely it was the lack of curves that gave you better performance. My description above may have led to the wrong conclusion: it's a LACK of locally-stiffening compound curves that allows the sheet to spring away and avoid a dent, if the impact has a sufficiently short travel. In other words, a short, sharp blow will allow a flat plate to spring away, but a curved panel puts up local resistance surrounding the impact and the result is that the impact overloads the yield stength of the panel in that local spot. Curved panels make the material stiffer but also more prone to dent. Your skid plate probably was stiffer and almost certainly stronger, at T6, than the thinner steel plates. But, being flat, the panel as a whole could spring away from an intrusion by a rock. The steel, having lower stiffness and strength, was simply overloaded at the point where it would bottom on a rock. Or something like that. g -- Ed Huntress Doesn't really matter if it's aluminum or steel. slow eddy couldn't repair it properly. |
#49
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 10:01:13 -0400, Ed Huntress
wrote: Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. Stiffness in bending varies with the cube of thickness. Strength is proportional to the thickness _squared_. For simple cases and for the sake of rough comparisons, anyway. -- Ned Simmons |
#50
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 15:46:21 -0400, Ned Simmons
wrote: On Sat, 18 Apr 2015 10:01:13 -0400, Ed Huntress wrote: Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. Stiffness in bending varies with the cube of thickness. Strength is proportional to the thickness _squared_. For simple cases and for the sake of rough comparisons, anyway. Ah, right, Ned. Thanks. I always forget that because I'm almost always looking at stiffness. -- Ed Huntress |
#51
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 11:31:13 -0400, "Phil Kangas"
wrote: wrote in message .. . On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. I would think it is a 5xxx series alloy. It is work hardening and corrosion resistant. The more it is abused the stronger it gets. Boats are typically made from it for that reason. Salt hauling trailers are also made from it. If it is made from 6061 there will be corrosion complaints. Aluminum boats are primarily 5000 series alloys because of corrosion resistance. Next in line of importance is the welding of it doesn't have the same weakening effect in the HAZ that it does on 6000 series alloys. Eric, from Whidbey Island, where lots of aluminum boats are built, and where I deal a lot with aluminum boat builders. Eric |
#52
Posted to rec.crafts.metalworking
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Ford F-150
On 4/18/2015 3:06 PM, Ed Huntress wrote:
On Sat, 18 Apr 2015 15:46:21 -0400, Ned Simmons wrote: On Sat, 18 Apr 2015 10:01:13 -0400, Ed Huntress wrote: Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. Stiffness in bending varies with the cube of thickness. Strength is proportional to the thickness _squared_. For simple cases and for the sake of rough comparisons, anyway. Ah, right, Ned. Thanks. I always forget that because I'm almost always looking at stiffness. Braggart! David |
#53
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 17:42:27 -0500, "David R. Birch"
wrote: On 4/18/2015 3:06 PM, Ed Huntress wrote: On Sat, 18 Apr 2015 15:46:21 -0400, Ned Simmons wrote: On Sat, 18 Apr 2015 10:01:13 -0400, Ed Huntress wrote: Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. Stiffness in bending varies with the cube of thickness. Strength is proportional to the thickness _squared_. For simple cases and for the sake of rough comparisons, anyway. Ah, right, Ned. Thanks. I always forget that because I'm almost always looking at stiffness. Braggart! David Oh, jesus. g No, not that kind of stiffness. Chassis stiffness. Tool stiffness -- and not that kind of tool, either. Whipped egg-white stiffness. You know. d8-) -- Ed Huntress |
#54
Posted to rec.crafts.metalworking
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Ford F-150
wrote in message ... On Sat, 18 Apr 2015 11:31:13 -0400, "Phil Kangas" wrote: wrote in message . .. On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. I would think it is a 5xxx series alloy. It is work hardening and corrosion resistant. The more it is abused the stronger it gets. Boats are typically made from it for that reason. Salt hauling trailers are also made from it. If it is made from 6061 there will be corrosion complaints. Aluminum boats are primarily 5000 series alloys because of corrosion resistance. Next in line of importance is the welding of it doesn't have the same weakening effect in the HAZ that it does on 6000 series alloys. Eric, from Whidbey Island, where lots of aluminum boats are built, and where I deal a lot with aluminum boat builders. Eric + 1 phil k. |
#55
Posted to rec.crafts.metalworking
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Ford F-150
On 4/16/2015 6:52 PM, Ed Huntress wrote:
I just got back from an engineering conference in Detroit on "lightweighting" cars and trucks, which was an exceptionally good one, but one mundane fact set me back in my chair. Ford has four stamping plants making body parts for the new aluminum F-150. At the biggest one, at the old Rouge plant, their stamping line fills an 11-ton-capacity truck with aluminum stamping scrap every 20 minutes. The trucks are lined up to haul it back to the mills. That's a lot of aluminum. All of the US and European car makers have high-quantity aluminum vehicles in the works, and the world's aluminum producers have been building new plants just to deal with it. Ford will make around 600,000 F-150s this year, so the scrap rate isn't three-shifts every day, but still... I don't mean to be a killjoy here, but I can't imagine what these things are going to cost! |
#56
Posted to rec.crafts.metalworking
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Ford F-150
"Richard" wrote in message ... On 4/16/2015 6:52 PM, Ed Huntress wrote: I just got back from an engineering conference in Detroit on "lightweighting" cars and trucks, which was an exceptionally good one, but one mundane fact set me back in my chair. Ford has four stamping plants making body parts for the new aluminum F-150. At the biggest one, at the old Rouge plant, their stamping line fills an 11-ton-capacity truck with aluminum stamping scrap every 20 minutes. The trucks are lined up to haul it back to the mills. That's a lot of aluminum. All of the US and European car makers have high-quantity aluminum vehicles in the works, and the world's aluminum producers have been building new plants just to deal with it. Ford will make around 600,000 F-150s this year, so the scrap rate isn't three-shifts every day, but still... I don't mean to be a killjoy here, but I can't imagine what these things are going to cost! They start at $25,000. -jsw |
#57
Posted to rec.crafts.metalworking
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Ford F-150
On Sat, 18 Apr 2015 20:12:14 -0500, Richard
wrote: On 4/16/2015 6:52 PM, Ed Huntress wrote: I just got back from an engineering conference in Detroit on "lightweighting" cars and trucks, which was an exceptionally good one, but one mundane fact set me back in my chair. Ford has four stamping plants making body parts for the new aluminum F-150. At the biggest one, at the old Rouge plant, their stamping line fills an 11-ton-capacity truck with aluminum stamping scrap every 20 minutes. The trucks are lined up to haul it back to the mills. That's a lot of aluminum. All of the US and European car makers have high-quantity aluminum vehicles in the works, and the world's aluminum producers have been building new plants just to deal with it. Ford will make around 600,000 F-150s this year, so the scrap rate isn't three-shifts every day, but still... I don't mean to be a killjoy here, but I can't imagine what these things are going to cost! They start around $26,000 and go north, fast. They're already on the market, Richard. You can check out the actual prices. -- Ed Huntress |
#58
Posted to rec.crafts.metalworking
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Ford F-150
On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote:
On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. |
#59
Posted to rec.crafts.metalworking
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Ford F-150
On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote:
On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. Try taking a piece of aluminum sheet and see if you can start a fire with it. When you get frustrated, come on back and we can talk about why that happened. -- Ed Huntress |
#60
Posted to rec.crafts.metalworking
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Ford F-150
On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote:
On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. In such a fire, the aluminum wire doesn't burn. It starts a fire in the surrounding material through one of two causes: a high-resistance overheating, caused by loosening of the connection (aluminum's thermal expansion rate makes it unsuitable for use with conventional wiring connections); or from arcing caused by "micro-fretting" of the aluminum. If you're involved in electrical wiring for buildings, you should know this. The flammability of aluminum, contrary to popular mythology, is very low. The flammability tests performed at atmospheric pressure, in air, consistently show that it won't sustain a fire. The flammability tests you're probably seeing are conducted in pure oxygen at pressures above atmospheric. Aluminum powder is combustible and explosive. Wrought or cast aluminum is not. The British warship that burned in the Falkland Islands war, the Sheffield, did not have an aluminum superstructure, contrary to ill-informed media reports. It was steel. And it did not burn. Diesel fuel is what burned. The video of a Ford truck prototype burning, that someone posted here yesterday, apparently do not show the aluminum burning. It shows the vinyl "disguise" cover burning, and burning of the plastics and probably some fuel, but the aluminum just melted into a heap. So be careful about the ideas you're promoting about aluminum burning. -- Ed Huntress |
#61
Posted to rec.crafts.metalworking
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Ford F-150
On Sunday, April 19, 2015 at 9:59:14 AM UTC-7, Ed Huntress wrote:
On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote: On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. Try taking a piece of aluminum sheet and see if you can start a fire with it. When you get frustrated, come on back and we can talk about why that happened. -- Ed Huntress Do you mean the same aluminum sheet you gave up trying to form and quit on? Talk about not being able to handle frustration! The reason slow eddy is a worthless, ad copy writer with no clues is that he has no talent for metalworking. slow eddy thinks he can learn metalworking from reading a book. The same applies to race engine building... another one of slow eddy's many failures. |
#62
Posted to rec.crafts.metalworking
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Ford F-150
On Sunday, April 19, 2015 at 10:53:16 AM UTC-7, Ed Huntress wrote:
I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. Apparently? Why doesn't slow eddy just ask him? Is this yet another example of slow eddy getting it wrong because he makes assumptions rather than having the guts to ask? |
#63
Posted to rec.crafts.metalworking
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Ford F-150
On Sunday, April 19, 2015 at 10:54:42 AM UTC-4, wrote:
Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I do not think that means very much. I did a search on " Flammability of water " and got 6,470,000 search results. Do you think that water is much more flammable than steel? Aluminum powder will burn fairly easily, but if you use a oxy acet torch on aluminum , you just get blobs of melted aluminum. Steel on the other hand can be cut with a oxy acet torch. Dan |
#64
Posted to rec.crafts.metalworking
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Ford F-150
On Sun, 19 Apr 2015 12:59:08 -0400, Ed Huntress
wrote: On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote: On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. Try taking a piece of aluminum sheet and see if you can start a fire with it. When you get frustrated, come on back and we can talk about why that happened. And then grab a piece of steel wool, and light a match to it - let us know what happened. |
#65
Posted to rec.crafts.metalworking
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Ford F-150
On 4/18/2015 10:44 PM, Ed Huntress wrote:
On Sat, 18 Apr 2015 20:12:14 -0500, Richard wrote: On 4/16/2015 6:52 PM, Ed Huntress wrote: I just got back from an engineering conference in Detroit on "lightweighting" cars and trucks, which was an exceptionally good one, but one mundane fact set me back in my chair. Ford has four stamping plants making body parts for the new aluminum F-150. At the biggest one, at the old Rouge plant, their stamping line fills an 11-ton-capacity truck with aluminum stamping scrap every 20 minutes. The trucks are lined up to haul it back to the mills. That's a lot of aluminum. All of the US and European car makers have high-quantity aluminum vehicles in the works, and the world's aluminum producers have been building new plants just to deal with it. Ford will make around 600,000 F-150s this year, so the scrap rate isn't three-shifts every day, but still... I don't mean to be a killjoy here, but I can't imagine what these things are going to cost! They start around $26,000 and go north, fast. They're already on the market, Richard. You can check out the actual prices. pass. |
#66
Posted to rec.crafts.metalworking
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Ford F-150
On Sunday, April 19, 2015 at 2:14:31 PM UTC-7, Richard wrote:
On 4/18/2015 10:44 PM, Ed Huntress wrote: On Sat, 18 Apr 2015 20:12:14 -0500, Richard wrote: On 4/16/2015 6:52 PM, Ed Huntress wrote: I just got back from an engineering conference in Detroit on "lightweighting" cars and trucks, which was an exceptionally good one, but one mundane fact set me back in my chair. Ford has four stamping plants making body parts for the new aluminum F-150. At the biggest one, at the old Rouge plant, their stamping line fills an 11-ton-capacity truck with aluminum stamping scrap every 20 minutes. The trucks are lined up to haul it back to the mills. That's a lot of aluminum. All of the US and European car makers have high-quantity aluminum vehicles in the works, and the world's aluminum producers have been building new plants just to deal with it. Ford will make around 600,000 F-150s this year, so the scrap rate isn't three-shifts every day, but still... I don't mean to be a killjoy here, but I can't imagine what these things are going to cost! They start around $26,000 and go north, fast. They're already on the market, Richard. You can check out the actual prices. pass. Good move. |
#67
Posted to rec.crafts.metalworking
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Ford F-150
Oxidation of Aluminum causes heat.
Martin On 4/19/2015 1:28 PM, jon_banquer wrote: On Sunday, April 19, 2015 at 10:53:16 AM UTC-7, Ed Huntress wrote: I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. Apparently? Why doesn't slow eddy just ask him? Is this yet another example of slow eddy getting it wrong because he makes assumptions rather than having the guts to ask? |
#68
Posted to rec.crafts.metalworking
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Ford F-150
Don't drop aluminum foil into a beaker of HCL or for that much FeCl.
Either will cause explosions (steam) and extreme heat with light. Martin On 4/19/2015 2:22 PM, wrote: On Sunday, April 19, 2015 at 10:54:42 AM UTC-4, wrote: Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I do not think that means very much. I did a search on " Flammability of water " and got 6,470,000 search results. Do you think that water is much more flammable than steel? Aluminum powder will burn fairly easily, but if you use a oxy acet torch on aluminum , you just get blobs of melted aluminum. Steel on the other hand can be cut with a oxy acet torch. Dan |
#69
Posted to rec.crafts.metalworking
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Ford F-150
On Sun, 19 Apr 2015 21:32:22 -0500, Martin Eastburn
wrote: Don't drop aluminum foil into a beaker of HCL or for that much FeCl. Either will cause explosions (steam) and extreme heat with light. Martin Moral of that story: Don't soak your truck in hydrochloric acid. d8-) -- Ed Huntress |
#70
Posted to rec.crafts.metalworking
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Ford F-150
On Sunday, April 19, 2015 at 1:53:16 PM UTC-4, Ed Huntress wrote:
On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote: On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. In such a fire, the aluminum wire doesn't burn. It starts a fire in the surrounding material through one of two causes: a high-resistance overheating, caused by loosening of the connection (aluminum's thermal expansion rate makes it unsuitable for use with conventional wiring connections); or from arcing caused by "micro-fretting" of the aluminum. If you're involved in electrical wiring for buildings, you should know this. The flammability of aluminum, contrary to popular mythology, is very low. The flammability tests performed at atmospheric pressure, in air, consistently show that it won't sustain a fire. The flammability tests you're probably seeing are conducted in pure oxygen at pressures above atmospheric. Aluminum powder is combustible and explosive. Wrought or cast aluminum is not. The British warship that burned in the Falkland Islands war, the Sheffield, did not have an aluminum superstructure, contrary to ill-informed media reports. It was steel. And it did not burn. Diesel fuel is what burned. The video of a Ford truck prototype burning, that someone posted here yesterday, apparently do not show the aluminum burning. It shows the vinyl "disguise" cover burning, and burning of the plastics and probably some fuel, but the aluminum just melted into a heap. So be careful about the ideas you're promoting about aluminum burning. Aluminum is not the end of the world. Regardless of the purpose, there is simply less of a fire safety question with steel. Search engine inquiries show that. If only you'd stop missing or diverting from the point that steel, copper and most other metals are in fact looking safer than aluminum (which was the original point). |
#71
Posted to rec.crafts.metalworking
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Ford F-150
On Sunday, April 19, 2015 at 1:53:16 PM UTC-4, Ed Huntress wrote:
On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote: On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. The poster said he was not licensed as an electrician. So that's not even an issue. |
#72
Posted to rec.crafts.metalworking
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Ford F-150
On Mon, 20 Apr 2015 12:13:51 -0700 (PDT),
wrote: On Sunday, April 19, 2015 at 1:53:16 PM UTC-4, Ed Huntress wrote: On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote: On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. In such a fire, the aluminum wire doesn't burn. It starts a fire in the surrounding material through one of two causes: a high-resistance overheating, caused by loosening of the connection (aluminum's thermal expansion rate makes it unsuitable for use with conventional wiring connections); or from arcing caused by "micro-fretting" of the aluminum. If you're involved in electrical wiring for buildings, you should know this. The flammability of aluminum, contrary to popular mythology, is very low. The flammability tests performed at atmospheric pressure, in air, consistently show that it won't sustain a fire. The flammability tests you're probably seeing are conducted in pure oxygen at pressures above atmospheric. Aluminum powder is combustible and explosive. Wrought or cast aluminum is not. The British warship that burned in the Falkland Islands war, the Sheffield, did not have an aluminum superstructure, contrary to ill-informed media reports. It was steel. And it did not burn. Diesel fuel is what burned. The video of a Ford truck prototype burning, that someone posted here yesterday, apparently do not show the aluminum burning. It shows the vinyl "disguise" cover burning, and burning of the plastics and probably some fuel, but the aluminum just melted into a heap. So be careful about the ideas you're promoting about aluminum burning. Aluminum is not the end of the world. Regardless of the purpose, there is simply less of a fire safety question with steel. Search engine inquiries show that. If only you'd stop missing or diverting from the point that steel, copper and most other metals are in fact looking safer than aluminum (which was the original point). Go look at your "search engine inquiries" and find us an example of aluminum sheet, plate, wire, or casting burning in air. You'll be looking for a long time. -- Ed Huntress |
#73
Posted to rec.crafts.metalworking
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Ford F-150
On Mon, 20 Apr 2015 12:15:25 -0700 (PDT),
wrote: On Sunday, April 19, 2015 at 1:53:16 PM UTC-4, Ed Huntress wrote: On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote: On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. The poster said he was not licensed as an electrician. So that's not even an issue. He's mentioned wiring in his work several times in recent months, but without further comment. So, licensed or not, he appears to be an electrician of some sort. -- Ed Huntress |
#74
Posted to rec.crafts.metalworking
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Ford F-150
On Monday, April 20, 2015 at 12:51:50 PM UTC-7, Ed Huntress wrote:
On Mon, 20 Apr 2015 12:15:25 -0700 (PDT), wrote: On Sunday, April 19, 2015 at 1:53:16 PM UTC-4, Ed Huntress wrote: On Sun, 19 Apr 2015 07:54:40 -0700 (PDT), wrote: On Saturday, April 18, 2015 at 12:12:22 PM UTC-4, David Billington wrote: On 18/04/15 16:31, wrote: On Saturday, April 18, 2015 at 10:01:17 AM UTC-4, Ed Huntress wrote: On Sat, 18 Apr 2015 08:42:15 -0400, wrote: On Sat, 18 Apr 2015 06:42:50 -0500, Pete Keillor wrote: A lot of the F-150's I see on the road aren't hauling anything in the bed. But I wonder how they'll hold up for lawn service, plumbers, farmers, etc. with a lot of stuff banging around in the back all the time. I'm not a pickup or Ford guy, so don't really care that much. Time will tell. Look at all the dump trucks hauling gravel. LArge percentage are aluminum boxes, and they stand up better than most steel boxes. 6061T6 or T653 is pretty tough stuff - and there are tougher alloya apparently. Remember that the stiffness and strength of a panel varies with the *cube* of its thickness. An aluminum panel as strong as a steel panel will still be much lighter than the steel panel. You can make the aluminum panel a great deal stronger than the steel panel, and it is still a lot lighter. That's the whole principle behind replacing steel with aluminum. It's not only lighter; it's also stiffer and stronger, in terms of plate stiffness and strength. (Not to complicate this point, but the tensile and compression strengths of aluminum alloys are nearly identical to those of steel panels of equivalent weight. But we're talking here about denting or bending a panel, which is where the cube rule applies.) Where it can get complicated is in things like dent resistance. This can be a complex resolution of forces. When the aluminum panel is a lot stiffer, that also means that the area surrounding a dent is putting up a lot more resistance to being bent. So, instead of oilcanning and bouncing back, as a thin steel panel might do, the same blow to aluminum might cause a dent, because the surrounding aluminum is resisting oilcanning and that can allow a concentration of the denting force in one local spot. A little thought about this makes it clear that you can't generalize about the dent resistance of aluminum. It depends a lot on the shape of the panel. That steel panel might resist oilcanning because it has a curved shape; it might, therefore, dent more easily than an aluminum panel. A completely flat steel panel, in contrast, might just spring away, or "oilcan," when the same force is applied. But you'll notice that there is more crowning of panels in vehicles today, which is done to improve stiffness as high-strength steel panels keep getting thinner. That's how they save weight with the high-strength steels used in car bodies today. They have to recover the lost stiffness by crowning and reinforcing the steel. An aluminum truck can be stronger, stiffer, and lighter than a steel one. Now, I hate aluminum wire (versus copper wire) because of the increased fire factor. I remember reading somewhere that "Aluminum fires are more tenacious", but compared to what, I don't know. I imagine the stuff can't be any safer than the steel that was used in car manufacturing back in the 1950's. I guess we'll have to wait for the first serious fire in one and see what's left afterwards. Well, I hate to harp on Aluminum, but let see he The quote "Flammability of Aluminum" turns up 25,300 search results. The quote "Flammability of Steel" turns up only 10 search results. I think you need to do a little further checking, especially regarding the cause of fires from aluminum wiring -- since you apparently are an electrician. The poster said he was not licensed as an electrician. So that's not even an issue. He's mentioned wiring in his work several times in recent months, but without further comment. So, licensed or not, he appears to be an electrician of some sort. -- Ed Huntress Typical slow eddy bull****. slow eddy refuses to ask and would rather make his usual wild guesses. slow eddy is not only a liar of epic proportions (think Mark Wieber) but he's also very lazy. |
#75
Posted to rec.crafts.metalworking
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Ford F-150
On Monday, April 20, 2015 at 3:13:55 PM UTC-4, wrote:
Aluminum is not the end of the world. Regardless of the purpose, there is simply less of a fire safety question with steel. Search engine inquiries show that. If only you'd stop missing or diverting from the point that steel, copper and most other metals are in fact looking safer than aluminum (which was the original point). But Aluminum is safe enough for use in airplanes and trucks. Safer than most other metals as Titanium, Magnesium, Lithium, beryllium, sodium, potassium and Zinc. Dan |
#76
Posted to rec.crafts.metalworking
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Ford F-150
On Mon, 20 Apr 2015 14:33:48 -0700 (PDT), "
wrote: On Monday, April 20, 2015 at 3:13:55 PM UTC-4, wrote: Aluminum is not the end of the world. Regardless of the purpose, there is simply less of a fire safety question with steel. Search engine inquiries show that. If only you'd stop missing or diverting from the point that steel, copper and most other metals are in fact looking safer than aluminum (which was the original point). But Aluminum is safe enough for use in airplanes and trucks. Safer than most other metals as Titanium, Magnesium, Lithium, beryllium, sodium, potassium and Zinc. Dan And hundreds of thousands of aluminum-bodied cars have been built since the 1920s -- Land Rover, Jaguar, Audi, and dozens of specialty makes, from Shelby to Ferrari, Lotus to Maserati. Their aluminum bodywork does not burn. -- Ed Huntress |
#77
Posted to rec.crafts.metalworking
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Ford F-150
On Mon, 20 Apr 2015 17:39:25 -0400, Ed Huntress
wrote: On Mon, 20 Apr 2015 14:33:48 -0700 (PDT), " wrote: On Monday, April 20, 2015 at 3:13:55 PM UTC-4, wrote: Aluminum is not the end of the world. Regardless of the purpose, there is simply less of a fire safety question with steel. Search engine inquiries show that. If only you'd stop missing or diverting from the point that steel, copper and most other metals are in fact looking safer than aluminum (which was the original point). But Aluminum is safe enough for use in airplanes and trucks. Safer than most other metals as Titanium, Magnesium, Lithium, beryllium, sodium, potassium and Zinc. Dan And hundreds of thousands of aluminum-bodied cars have been built since the 1920s -- Land Rover, Jaguar, Audi, and dozens of specialty makes, from Shelby to Ferrari, Lotus to Maserati. Their aluminum bodywork does not burn. BUT! if one does not use a certain specific CAD program they might burn :-) -- cheers, John B. |
#78
Posted to rec.crafts.metalworking
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Ford F-150
On Tue, 21 Apr 2015 07:13:04 +0700, John B.
wrote: On Mon, 20 Apr 2015 17:39:25 -0400, Ed Huntress wrote: On Mon, 20 Apr 2015 14:33:48 -0700 (PDT), " wrote: On Monday, April 20, 2015 at 3:13:55 PM UTC-4, wrote: Aluminum is not the end of the world. Regardless of the purpose, there is simply less of a fire safety question with steel. Search engine inquiries show that. If only you'd stop missing or diverting from the point that steel, copper and most other metals are in fact looking safer than aluminum (which was the original point). But Aluminum is safe enough for use in airplanes and trucks. Safer than most other metals as Titanium, Magnesium, Lithium, beryllium, sodium, potassium and Zinc. Dan And hundreds of thousands of aluminum-bodied cars have been built since the 1920s -- Land Rover, Jaguar, Audi, and dozens of specialty makes, from Shelby to Ferrari, Lotus to Maserati. Their aluminum bodywork does not burn. BUT! if one does not use a certain specific CAD program they might burn :-) That's Ok. Just wait a week, and it will be a different CAD program... d8-) -- Ed Huntress |
#79
Posted to rec.crafts.metalworking
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Ford F-150
That moral has an extension - keep any truck away from HCL.
We have tankers of HCL and other nasty stuff float through town from time to time. The Railroad hauls them and some truckers. Saw my first liquid Nitrogen - NOx truck here was used to it in San Jose. Also saw a first Oxygen tanker. Both give me willies. Oxygen if flowing on blacktop will detonate under your feet if you run through a cloud of it flowing on the highway. Shatter your tires... Fun stuff. Propane cooks and floats. LOX freezes/shatters/bleaches.... and when mixed with tar a dense hydro-carbon - it is fun city. If water is in or under the road, sections (pothole making) well up and here comes movement. Not as bad as the RED trucks toting Hydrogen. Martin On 4/19/2015 9:40 PM, Ed Huntress wrote: On Sun, 19 Apr 2015 21:32:22 -0500, Martin Eastburn wrote: Don't drop aluminum foil into a beaker of HCL or for that much FeCl. Either will cause explosions (steam) and extreme heat with light. Martin Moral of that story: Don't soak your truck in hydrochloric acid. d8-) |
#80
Posted to rec.crafts.metalworking
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Ford F-150
On Monday, April 20, 2015 at 5:24:00 PM UTC-7, slow eddy wrote:
That's Ok. Just wait a week, and it will be a different CAD program... d8-) -- Ed Huntress The only CAD program slow eddy can use is Rhino and he's not very good at it. slow eddy is still stuck in the Cadkey days. |
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