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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Estimating weight of overhead cranes
I do not have a lot of experience dealing with overhead cranes. I need
to have an approximate idea of how much a bridge crane (just the bridge unit, not the rails) would weigh, given span and capacity. The present case is a 10 ton, 50' long bridge crane weighs. I already bought it, it is disassembled, but I need to figure out the weight for transportation purposes. What I bought is actually a complete gantry system that is shaped as a lowercase 'r'. It has one traveling leg on one side only, and the other side rides on elevated rails. I bought it including stationary columns, top rails, the traveling column etc. Paid 1,700. But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i |
#2
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
Ignoramus16418 wrote: I do not have a lot of experience dealing with overhead cranes. I need to have an approximate idea of how much a bridge crane (just the bridge unit, not the rails) would weigh, given span and capacity. The present case is a 10 ton, 50' long bridge crane weighs. I already bought it, it is disassembled, but I need to figure out the weight for transportation purposes. What I bought is actually a complete gantry system that is shaped as a lowercase 'r'. It has one traveling leg on one side only, and the other side rides on elevated rails. I bought it including stationary columns, top rails, the traveling column etc. Paid 1,700. But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. |
#3
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On 2014-12-03, Ignoramus16418 wrote: I do not have a lot of experience dealing with overhead cranes. I need to have an approximate idea of how much a bridge crane (just the bridge unit, not the rails) would weigh, given span and capacity. Here are the pictures, you can open then in separate tabs to see more detail, they are actually quite detailed. http://ricklevin.nextlot.com/public/...section=photos i |
#4
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On 2014-12-03, Ignoramus16418 wrote:
On 2014-12-03, Ignoramus16418 wrote: I do not have a lot of experience dealing with overhead cranes. I need to have an approximate idea of how much a bridge crane (just the bridge unit, not the rails) would weigh, given span and capacity. Here are the pictures, you can open then in separate tabs to see more detail, they are actually quite detailed. http://ricklevin.nextlot.com/public/...section=photos And look specifically at the last picture, all the yellow stuff in it is mine. i |
#5
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On 2014-12-03, Pete C. wrote:
Ignoramus16418 wrote: I do not have a lot of experience dealing with overhead cranes. I need to have an approximate idea of how much a bridge crane (just the bridge unit, not the rails) would weigh, given span and capacity. The present case is a 10 ton, 50' long bridge crane weighs. I already bought it, it is disassembled, but I need to figure out the weight for transportation purposes. What I bought is actually a complete gantry system that is shaped as a lowercase 'r'. It has one traveling leg on one side only, and the other side rides on elevated rails. I bought it including stationary columns, top rails, the traveling column etc. Paid 1,700. But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i |
#6
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On 2014-12-03, Ignoramus16418 wrote:
On 2014-12-03, Pete C. wrote: Ignoramus16418 wrote: I do not have a lot of experience dealing with overhead cranes. I need to have an approximate idea of how much a bridge crane (just the bridge unit, not the rails) would weigh, given span and capacity. The present case is a 10 ton, 50' long bridge crane weighs. I already bought it, it is disassembled, but I need to figure out the weight for transportation purposes. What I bought is actually a complete gantry system that is shaped as a lowercase 'r'. It has one traveling leg on one side only, and the other side rides on elevated rails. I bought it including stationary columns, top rails, the traveling column etc. Paid 1,700. But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. http://goo.gl/UKuXgL You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i |
#7
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote:
But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Dan |
#8
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Estimating weight of overhead cranes
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#9
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On Tuesday, December 2, 2014 9:43:56 PM UTC-5, wrote:
Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Another thought. You could give your driver copies of the pages showing standard structural steel components, a tape measure , and a calculator. He should be able to come up with a fairly good estimate. Well maybe you should also give him a cell phone too so he can consult with you while he is looking at the crane. Dan |
#10
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On Tue, 02 Dec 2014 20:48:21 -0600, Ignoramus16418
wrote: On 2014-12-03, wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. I have not seen it. That's the problem. I also want to be able to estimate weights of cranes that are still up in the air. Oh, that's a simple one. Just learn to levitate, Ig. Then you can get as close as you need with that 300' tape measure. Have you asked any of the crane companies or local rigging companies for help there? One builds 'em and the other installs 'em, so they should know what a certain mfgr's model weighs. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Yes, good point. That might be handy to have on hand for the greedy cops who might stop your driver. -- Believe nothing. No matter where you read it, Or who said it, Even if I have said it, Unless it agrees with your own reason And your own common sense. -- Buddha |
#12
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On 2014-12-03, Pete C. wrote:
Ignoramus16418 wrote: On 2014-12-03, wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. I have not seen it. That's the problem. I also want to be able to estimate weights of cranes that are still up in the air. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Yes, good point. i I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! i |
#13
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On Tue, 2 Dec 2014 18:43:53 -0800 (PST), "
wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Dan Frankly...I dont understand why your guy doesnt have one of these on the truck http://www.ebay.com/itm/Chatillon-20...-/141490523980 Chain it to the piece of work in question, pick it up with the forklift a few inches..voila...you have the weight. They are called Hanging Crane Scales and there are many many of them on Ebay Gunner "At the core of liberalism is the spoiled child, miserable, as all spoiled children are, unsatisfied, demanding, ill-disciplined, despotic and useless. Liberalism is a philosophy of sniveling brats." PJ O'Rourke |
#14
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On Tue, 2 Dec 2014 18:51:49 -0800 (PST), "
wrote: On Tuesday, December 2, 2014 9:43:56 PM UTC-5, wrote: Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Another thought. You could give your driver copies of the pages showing standard structural steel components, a tape measure , and a calculator. He should be able to come up with a fairly good estimate. Well maybe you should also give him a cell phone too so he can consult with you while he is looking at the crane. Dan The next question Id ask..is how do the cops weigh the trucks in question? Then hunt down a set of the scales they use and learn to use them "At the core of liberalism is the spoiled child, miserable, as all spoiled children are, unsatisfied, demanding, ill-disciplined, despotic and useless. Liberalism is a philosophy of sniveling brats." PJ O'Rourke |
#15
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
Ignoramus16418 wrote: On 2014-12-03, Pete C. wrote: Ignoramus16418 wrote: On 2014-12-03, wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. I have not seen it. That's the problem. I also want to be able to estimate weights of cranes that are still up in the air. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Yes, good point. i I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! i Too simple. Try a Raspberry Pi or similar with some pressure sensors and a correction table to give a nice readout. Spend some time calibrating by loading known weights and you should be good. Put a magnetic back on the display unit so you can stick it to the back of the cab when loading and have the LCD display change color to yellow then red as you get to overweight so you can easily see from the forklift. Have calibrations for each trailer you can easily select, a deduction for the forklift weight if you need to load that before leaving, etc. |
#16
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
"Pete C." wrote in message
... Ignoramus16418 wrote: I do not have a lot of experience dealing with overhead cranes. I need to have an approximate idea of how much a bridge crane (just the bridge unit, not the rails) would weigh, given span and capacity. The present case is a 10 ton, 50' long bridge crane weighs. I already bought it, it is disassembled, but I need to figure out the weight for transportation purposes. What I bought is actually a complete gantry system that is shaped as a lowercase 'r'. It has one traveling leg on one side only, and the other side rides on elevated rails. I bought it including stationary columns, top rails, the traveling column etc. Paid 1,700. But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. I think you can identify the weight per foot from the style (I, WF), height and web thickness. In my old AISC Manual of Steel Construction the easily measured web thickness increases with the weight per foot. The web thickness and flange width increase by the same amount as the weight per foot increases, supporting the story I've heard that the mill sets the weight by varying the roller spacing. The height or "depth" also increases, making the flamges thicker, but you can't measure it with pocket-sized tools like a mike or 6" dial caliper. This shows the roller setup: http://www.steelconstruction.info/St...ction_products A plate 1" thick and 12" square weighs ~40 lbs, or 5 lbs for each 1/8" of thickness. -jsw |
#17
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
"Ignoramus16418" wrote in
message ... On 2014-12-03, wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. I have not seen it. That's the problem. I also want to be able to estimate weights of cranes that are still up in the air. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Yes, good point. i I don't do anywhere near the heavy rigging that you do, so this very portable 10,000 Lb hydraulic load cell is enough to weigh anything I might want to lift. I paid $60 for it http://www.rwelectrodes.com/10000-LB...p/601-8100.htm -jsw |
#18
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
"Pete C." wrote: Ignoramus16418 wrote: On 2014-12-03, Pete C. wrote: Ignoramus16418 wrote: On 2014-12-03, wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. I have not seen it. That's the problem. I also want to be able to estimate weights of cranes that are still up in the air. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Yes, good point. i I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! i Too simple. Try a Raspberry Pi or similar with some pressure sensors and a correction table to give a nice readout. Spend some time calibrating by loading known weights and you should be good. Put a magnetic back on the display unit so you can stick it to the back of the cab when loading and have the LCD display change color to yellow then red as you get to overweight so you can easily see from the forklift. Have calibrations for each trailer you can easily select, a deduction for the forklift weight if you need to load that before leaving, etc. Actually, rwls.com seems to have some pretty good digital gauges at reasonable prices. Probably easier to just buy and install vs. hack your own. 202-DDG-02 looks pretty nice for $500 |
#19
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Estimating weight of overhead cranes
On 2014-12-03, Pete C. wrote:
"Pete C." wrote: Ignoramus16418 wrote: On 2014-12-03, Pete C. wrote: Ignoramus16418 wrote: On 2014-12-03, wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. I have not seen it. That's the problem. I also want to be able to estimate weights of cranes that are still up in the air. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Yes, good point. i I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! i Too simple. Try a Raspberry Pi or similar with some pressure sensors and a correction table to give a nice readout. Spend some time calibrating by loading known weights and you should be good. Put a magnetic back on the display unit so you can stick it to the back of the cab when loading and have the LCD display change color to yellow then red as you get to overweight so you can easily see from the forklift. Have calibrations for each trailer you can easily select, a deduction for the forklift weight if you need to load that before leaving, etc. Actually, rwls.com seems to have some pretty good digital gauges at reasonable prices. Probably easier to just buy and install vs. hack your own. 202-DDG-02 looks pretty nice for $500 You just need a regular PSI gauge, and a conversion table. i |
#20
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Estimating weight of overhead cranes
On Wednesday, December 3, 2014 10:41:25 PM UTC-5, Ignoramus976 wrote:
For example, say, I can ask a question, "find the weight of an optimal I-Beam that would support a given weight and span a given distance". That is a reasonable start, but it does not account for the safety factor. I would not be surprised if the rated weight is one third of the weight that would cause failure. Dan I will dig a little to get an answer. i |
#21
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Estimating weight of overhead cranes
Ignoramus976 wrote: On 2014-12-03, Pete C. wrote: "Pete C." wrote: Ignoramus16418 wrote: On 2014-12-03, Pete C. wrote: Ignoramus16418 wrote: On 2014-12-03, wrote: On Tuesday, December 2, 2014 8:58:03 PM UTC-5, Ignoramus16418 wrote: But at this time I am mostly concerned with figuring out the weight of the bridge. Again, it is 10 ton capacity and 50 feet long. Any clue what it may weigh? thanks i Since these things are predominantly made of standard structural steel components, a bit of measuring and comparing to specs in a structural steel chart should tell you the weight per foot for the materials and a bit of calculating for the total. Thanks. It makes sense. The problem is this. It is 2.5 hours away from me. I have to tell my driver how much of it to pick up without ending up overweight. Look at this picture to get an idea. You can kind of figure out the size, the main bridge (top part of the picture) is exactly 50 feet long and about 48" high. i I assume you have actually seen the crane in person. So you are wanting people that have never seen the crane to give you a better estimate than you can generate. I have not seen it. That's the problem. I also want to be able to estimate weights of cranes that are still up in the air. However I understand that portable truck scales are made ( just like the ones the highway patrol will have ) and they might be something that you could use. Sorry I have no idea of the cost or the manufacturer. Yes, good point. i I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! i Too simple. Try a Raspberry Pi or similar with some pressure sensors and a correction table to give a nice readout. Spend some time calibrating by loading known weights and you should be good. Put a magnetic back on the display unit so you can stick it to the back of the cab when loading and have the LCD display change color to yellow then red as you get to overweight so you can easily see from the forklift. Have calibrations for each trailer you can easily select, a deduction for the forklift weight if you need to load that before leaving, etc. Actually, rwls.com seems to have some pretty good digital gauges at reasonable prices. Probably easier to just buy and install vs. hack your own. 202-DDG-02 looks pretty nice for $500 You just need a regular PSI gauge, and a conversion table. Yes, technically, but that unit is far more refined and easy to use. It's also cheap compared to your other operating costs related to a semi and certainly any overweight fines. |
#22
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Estimating weight of overhead cranes
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#23
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On Thursday, December 4, 2014 4:13:02 PM UTC-5, Ignoramus14645 wrote:
On 2014-12-04, wrote: On Wednesday, December 3, 2014 10:41:25 PM UTC-5, Ignoramus976 wrote: For example, say, I can ask a question, "find the weight of an optimal I-Beam that would support a given weight and span a given distance". That is a reasonable start, but it does not account for the safety factor. I would not be surprised if the rated weight is one third of the weight that would cause failure. Dan, the point is, this method lets me compare weights. If I know a weight of one comparable crane, even of different capacity and span, I can extrapolate. i I think you would have a better estimate if you made your best guess as to the standard structural steel used in the beam and calculated from there. If I recall correctly cranes used to lift explosives had a larger safety factor than cranes used for non explosive components. Dan |
#24
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
Ignoramus14645 wrote: On 2014-12-04, wrote: On Wednesday, December 3, 2014 10:41:25 PM UTC-5, Ignoramus976 wrote: For example, say, I can ask a question, "find the weight of an optimal I-Beam that would support a given weight and span a given distance". That is a reasonable start, but it does not account for the safety factor. I would not be surprised if the rated weight is one third of the weight that would cause failure. Dan, the point is, this method lets me compare weights. If I know a weight of one comparable crane, even of different capacity and span, I can extrapolate. i Yep, you need to figure the weight in two ways, first (from reference materials) to estimate how many semi loads it will take to move what you bought, and second (from your air suspension) to load your semi without going overweight and getting fined. |
#25
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On 12/02/2014 10:04 PM, Ignoramus16418 wrote:
On 2014-12-03, Pete wrote: .... I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! Are they really 100% air-supported? I don't know they're not; just thought there would be a separate parallel mechanical support path as well...altho I guess it only changes the proportionality constant unless it's nonlinear. Which could still calibrate albeit not with single constant. The grain trailers here nor the tractor aren't so don't have a comparison... -- |
#26
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
dpb wrote: On 12/02/2014 10:04 PM, Ignoramus16418 wrote: On 2014-12-03, Pete wrote: ... I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! Are they really 100% air-supported? I don't know they're not; just thought there would be a separate parallel mechanical support path as well...altho I guess it only changes the proportionality constant unless it's nonlinear. Which could still calibrate albeit not with single constant. The grain trailers here nor the tractor aren't so don't have a comparison... -- Proportional enough that there are commercial load scale products for it. The RWLS stuff says it reads to 100# increments which isn't bad vs. the 20# increments of a typical CAT scale. |
#27
Posted to rec.crafts.metalworking
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Estimating weight of overhead cranes
On 12/07/2014 8:06 AM, Pete C. wrote:
dpb wrote: On 12/02/2014 10:04 PM, Ignoramus16418 wrote: On 2014-12-03, Pete wrote: ... I believe there is some setup for semis that can give you a reasonable load weight reading from the pressures in the air suspension. Not truck scale accuracy, but close enough to keep you out of trouble I think. You can probably find info on them and hack together your own variant of it. It wouldn't hurt to give your driver a structural steel book, some calipers and a tape measure. Not that difficult to measure say I beam width, height, flange and web thickness and look in the book to find the pounds per foot, then multiply by the length and get a pretty accurate weight on the piece you are getting ready to load onto the truck. You could probably use your programming skills to make a nice smartphone / tablet app to do this and perhaps even make some money selling the app. Thiis is interesting. Both the truck, as well as a couple of my trailers, have air ride suspension. I think that the pressure in the suspension bags is directly proportional to the weight. I think that all I need to do, is install pressure gauges connected to the bags, and have a conversion table, and I am done! Are they really 100% air-supported? I don't know they're not; just thought there would be a separate parallel mechanical support path as well...altho I guess it only changes the proportionality constant unless it's nonlinear. Which could still calibrate albeit not with single constant. The grain trailers here nor the tractor aren't so don't have a comparison... Proportional enough that there are commercial load scale products for it. The RWLS stuff says it reads to 100# increments which isn't bad vs. the 20# increments of a typical CAT scale. That doesn't say anything about what the calibration curve actually looks like, though...can calibrate a very nonlinear response as noted above... -- |
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