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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Help with metal strengths
Can someone elaborate on Yield and tensile strength of metals and how
they are measured? For instance, I'm searching McMaster Carr for various ideas and types of metals and question the strength ratings. When the stats indicate 35,000 yield strength, is that per inch, per foot, per yard, etc? What happens when I cut it down? I'm also comparing a flat stock aluminum at 1/4" thick x 2" wide to a 2" wide(base) x 1" high(leg) x 1/4" thick and a 1/8" thick aluminum channel. The 1/8" thick channel has the same yield strength as the flat stock. Is it due to the 1/8" difference in thickness? Would a 1/4" thick channel have a greater yield? Does that have anything to do with flexibility? My objective is to weld pieces of aluminum into this shape ........https://www.flickr.com/photos/18223943@N06/14816003838/ which I already did with the 2" x 1/4" aluminum I mentioned. Through trial and error, I learned it flexes too much for my need. Therefore, I need stronger and less flexing(preferably none). I choose aluminum due to it's lightweight, but if necessary, then I will use steel or something else anyone may want to suggest. Overall, I assume channel or even rectangular tube would be more ideal to eliminate flex and provide more strength but I need to stay at 1/4" thickness and 2" width. All help appreciated. Thank you |
#2
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Help with metal strengths
I wanted to add, as I search the McMaster Carr website for those various
metals, I'm seeing the same yield strength for many different metals comparing the same type of layout which adds to my confusion. Thanks again. |
#3
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Help with metal strengths
On Fri, 22 Aug 2014 17:07:36 -0400, Meanie
wrote: Can someone elaborate on Yield and tensile strength of metals and how they are measured? For instance, I'm searching McMaster Carr for various ideas and types of metals and question the strength ratings. When the stats indicate 35,000 yield strength, is that per inch, per foot, per yard, etc? Per square inch of cross-sectional area. What happens when I cut it down? How are you cutting it? Yield strength tells you how much tensile load you can put on it before it takes a permanent "set." In other words, it's the elastic limit. At any level of stress below that, the steel will spring back like a rubber band. It doesn't matter how long or short the piece is. What matters is its cross-sectional area perpendicular to the load you're applying to it. Tensile strength is the value of the load you can apply before the metal breaks. It's higher than the yield strength, but sometimes it's very close. BTW, these values are measured with tensile-testing machines, which are lab equipment. Instron is the best-known brand. They clamp each end of a test sample and pull on the ends. 'Sounds simple, but they cost a bundle. I'm also comparing a flat stock aluminum at 1/4" thick x 2" wide to a 2" wide(base) x 1" high(leg) x 1/4" thick and a 1/8" thick aluminum channel. The 1/8" thick channel has the same yield strength as the flat stock. Is it due to the 1/8" difference in thickness? Would a 1/4" thick channel have a greater yield? Does that have anything to do with flexibility? It has nothing to do with flexibility (stiffness). The yield and tensile strengths depend only on the material, the temperature, and, for all practical purposes, the total cross-sectional area of the material. My objective is to weld pieces of aluminum into this shape .......https://www.flickr.com/photos/18223943@N06/14816003838/ which I already did with the 2" x 1/4" aluminum I mentioned. Through trial and error, I learned it flexes too much for my need. Therefore, I need stronger and less flexing(preferably none). I choose aluminum due to it's lightweight, but if necessary, then I will use steel or something else anyone may want to suggest. Overall, I assume channel or even rectangular tube would be more ideal to eliminate flex and provide more strength but I need to stay at 1/4" thickness and 2" width. All help appreciated. Thank you I'm hoping someone else will answer that last one. I'm pooped for the day. d8-) -- Ed Huntress |
#4
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Help with metal strengths
On Fri, 22 Aug 2014 17:14:06 -0400, Meanie
wrote: I wanted to add, as I search the McMaster Carr website for those various metals, I'm seeing the same yield strength for many different metals comparing the same type of layout which adds to my confusion. Thanks again. You're probably looking at the *per square inch* material strength, which is the same for different sections. What matters is the area of a cross-section of that material section -- like L-channels, round rods, etch. Cut across them and measure the area of the cut. -- Ed Huntress |
#5
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Help with metal strengths
BTW, these values are measured with tensile-testing machines, which are lab equipment. Instron is the best-known brand. They clamp each end of a test sample and pull on the ends. 'Sounds simple, but they cost a bundle. Hmm, I was the startup engineer on Post-IT notepads 30 years ago. We used and instron to measure the adhesive strength at a target of 80 grams peeling a one inch wide polyester strip off. Instron must have a WIDE range of load cells. Karl |
#6
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Help with metal strengths
On Fri, 22 Aug 2014 16:44:01 -0500, Karl Townsend
wrote: BTW, these values are measured with tensile-testing machines, which are lab equipment. Instron is the best-known brand. They clamp each end of a test sample and pull on the ends. 'Sounds simple, but they cost a bundle. Hmm, I was the startup engineer on Post-IT notepads 30 years ago. We used and instron to measure the adhesive strength at a target of 80 grams peeling a one inch wide polyester strip off. Instron must have a WIDE range of load cells. Karl Oh, yeah. Instron makes a machine to test the strength of just about anything you can think of. The ahrd part in many cases is figuring out how to clamp the material. With wood, for example, it's hard not to wind up testing the along-the-grain shear strength, or the strength of cross-grain compression, when you want to test the strength of linear tension. -- Ed Huntress |
#7
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Help with metal strengths
On Fri, 22 Aug 2014 17:07:36 -0400, Meanie wrote:
Can someone elaborate on Yield and tensile strength of metals and how they are measured? For instance, I'm searching McMaster Carr for various ideas and types of metals and question the strength ratings. When the stats indicate 35,000 yield strength, is that per inch, per foot, per yard, etc? There should be units. The units should be of pressure -- PSI or Pascals. What happens when I cut it down? I'm also comparing a flat stock aluminum at 1/4" thick x 2" wide to a 2" wide(base) x 1" high(leg) x 1/4" thick and a 1/8" thick aluminum channel. The 1/8" thick channel has the same yield strength as the flat stock. Is it due to the 1/8" difference in thickness? Would a 1/4" thick channel have a greater yield? Does that have anything to do with flexibility? You are probably seeing the yield strength of the METAL, not of the PART. Yield strength (in PSI) is a property of the stuff the part is made out of. The strength at which the part will deform or break will be in units of force (pounds or Newtons) and is a function of the material and the part geometry. My objective is to weld pieces of aluminum into this shape .......https://www.flickr.com/photos/18223943@N06/14816003838/ which I already did with the 2" x 1/4" aluminum I mentioned. Through trial and error, I learned it flexes too much for my need. Therefore, I need stronger and less flexing(preferably none). I choose aluminum due to it's lightweight, but if necessary, then I will use steel or something else anyone may want to suggest. Overall, I assume channel or even rectangular tube would be more ideal to eliminate flex and provide more strength but I need to stay at 1/4" thickness and 2" width. You're looking for stiffness, not ultimate strength. Stiffness of a material is called Young's modulus. It's also in PSI, and you'll have to look up just what it means -- but a higher Young's modulus means a stiffer part. If you're pulling on it where you say "Fig 2", and it's pulling on something where you say "Fig 1", then between the 210 degree bends it's going to be all floppy, no matter what. You're putting a bending stress on it that's strongest at your "Fig 2" point, and flat strap just doesn't resist bending well. If you could substitute bigger material (tubing or bar) for the cross piece up to the bend, and just use thin strap to the ends, then you'd be a lot better. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com |
#8
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Help with metal strengths
O
If you're pulling on it where you say "Fig 2", and it's pulling on something where you say "Fig 1", then between the 210 degree bends it's going to be all floppy, no matter what. You're putting a bending stress on it that's strongest at your "Fig 2" point, and flat strap just doesn't resist bending well. If you could substitute bigger material (tubing or bar) for the cross piece up to the bend, and just use thin strap to the ends, then you'd be a lot better. You're dead on. The "fig 2" is where an adapter/mount is attached for a very small trailer. The "fig 1" is where the drawbar attaches to an axle. After my test run, the area in "fig 2" is bending inward, most likely from inertia when braking, but overall, I realize the stop and go will apply the most pressure in that area and soon break. When you say bigger material, are you indicating an aluminum channel or rectangular tube will work much better? This is my thought due to the supporting sides/legs which I am hoping will eliminate the flexing and strengthen that "fig 2" area. Thank you |
#9
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Help with metal strengths
On 08/22/2014 5:19 PM, Meanie wrote:
O If you're pulling on it where you say "Fig 2", and it's pulling on something where you say "Fig 1", then between the 210 degree bends it's going to be all floppy, no matter what. You're putting a bending stress on it that's strongest at your "Fig 2" point, and flat strap just doesn't resist bending well. If you could substitute bigger material (tubing or bar) for the cross piece up to the bend, and just use thin strap to the ends, then you'd be a lot better. You're dead on. The "fig 2" is where an adapter/mount is attached for a very small trailer. The "fig 1" is where the drawbar attaches to an axle. After my test run, the area in "fig 2" is bending inward, most likely from inertia when braking, but overall, I realize the stop and go will apply the most pressure in that area and soon break. When you say bigger material, are you indicating an aluminum channel or rectangular tube will work much better? This is my thought due to the supporting sides/legs which I am hoping will eliminate the flexing and strengthen that "fig 2" area. I can't really envision exactly what you're trying to show here -- what/how does a "drawbar attach to an axle"??? If the circle/"adapter" at 2 is intended to be a location for ball hitch and you're pulling at that point and (whew, lot's of and's) it's a top-view, either weld a good chunk of angle on the flat or fill in the open area on the behind side with flat plate (assuming you don't want anything on the top). What size/material is hard to say w/o any weights at all so I won't even try to guess on that part... -- |
#10
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Help with metal strengths
On Fri, 22 Aug 2014 18:19:57 -0400, Meanie
wrote: O If you're pulling on it where you say "Fig 2", and it's pulling on something where you say "Fig 1", then between the 210 degree bends it's going to be all floppy, no matter what. You're putting a bending stress on it that's strongest at your "Fig 2" point, and flat strap just doesn't resist bending well. If you could substitute bigger material (tubing or bar) for the cross piece up to the bend, and just use thin strap to the ends, then you'd be a lot better. You're dead on. The "fig 2" is where an adapter/mount is attached for a very small trailer. The "fig 1" is where the drawbar attaches to an axle. After my test run, the area in "fig 2" is bending inward, most likely from inertia when braking, but overall, I realize the stop and go will apply the most pressure in that area and soon break. When you say bigger material, are you indicating an aluminum channel or rectangular tube will work much better? This is my thought due to the supporting sides/legs which I am hoping will eliminate the flexing and strengthen that "fig 2" area. Thank you Making the frame as close to a triangle as possible (in other words, reducing the 5-1/2" & 8" dimensions) will increase the stiffness. Assuming the loads are all in the plane of the drawing, laying the bar flat will make the frame *much* stiffer; 64x if I did the mental arithmetic right. And switching to steel will make it 3x stiffer (and 3x heavier). -- Ned Simmons |
#11
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Help with metal strengths
On Fri, 22 Aug 2014 18:19:57 -0400, Meanie
wrote: O If you're pulling on it where you say "Fig 2", and it's pulling on something where you say "Fig 1", then between the 210 degree bends it's going to be all floppy, no matter what. You're putting a bending stress on it that's strongest at your "Fig 2" point, and flat strap just doesn't resist bending well. If you could substitute bigger material (tubing or bar) for the cross piece up to the bend, and just use thin strap to the ends, then you'd be a lot better. You're dead on. The "fig 2" is where an adapter/mount is attached for a very small trailer. The "fig 1" is where the drawbar attaches to an axle. After my test run, the area in "fig 2" is bending inward, most likely from inertia when braking, but overall, I realize the stop and go will apply the most pressure in that area and soon break. When you say bigger material, are you indicating an aluminum channel or rectangular tube will work much better? This is my thought due to the supporting sides/legs which I am hoping will eliminate the flexing and strengthen that "fig 2" area. Thank you One thing you need to remember when deciding between steel and aluminum. If steel flexes, but does not bend bast it's elastic limit, there is little or no "fatigue" introduced, but if aluminum moves AT ALL it is building up "fatique" damage and will soon break. For a trailer hitch you do not want ANY flex if it is aluminum, and more important, you do not want aluminum if there is any possibility of movement/bending. Also, welding aluminum structures where repetitive stresses are expected is a job for an EXPERT with engineering knowlege as well as welding ability. I was not able to access the diagram - will try later - but from the description so far I'm thinking you should be using square steel tubing with fish-plates or gussets welded to the angle joints |
#12
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Help with metal strengths
On Fri, 22 Aug 2014 18:43:06 -0400, Ned Simmons
wrote: On Fri, 22 Aug 2014 18:19:57 -0400, Meanie wrote: O If you're pulling on it where you say "Fig 2", and it's pulling on something where you say "Fig 1", then between the 210 degree bends it's going to be all floppy, no matter what. You're putting a bending stress on it that's strongest at your "Fig 2" point, and flat strap just doesn't resist bending well. If you could substitute bigger material (tubing or bar) for the cross piece up to the bend, and just use thin strap to the ends, then you'd be a lot better. You're dead on. The "fig 2" is where an adapter/mount is attached for a very small trailer. The "fig 1" is where the drawbar attaches to an axle. After my test run, the area in "fig 2" is bending inward, most likely from inertia when braking, but overall, I realize the stop and go will apply the most pressure in that area and soon break. When you say bigger material, are you indicating an aluminum channel or rectangular tube will work much better? This is my thought due to the supporting sides/legs which I am hoping will eliminate the flexing and strengthen that "fig 2" area. Thank you Making the frame as close to a triangle as possible (in other words, reducing the 5-1/2" & 8" dimensions) will increase the stiffness. Assuming the loads are all in the plane of the drawing, laying the bar flat will make the frame *much* stiffer; 64x if I did the mental arithmetic right. And switching to steel will make it 3x stiffer (and 3x heavier). Would be a lot easier if we knew what this contraption is supposed to do, and what it is supposes to attach to. I finally got the diagram to open. I'm assuming the two ends (diagram 1) are drilled and an axle/pivot/pin runs through it and the framework you are building is somehow supported at the "rear" (diagram 2) to keep it from dropping, and there is a pivot(ball or pin) connecting it to the drawbar of theis "lightweight trailer". If it doesn't pivot at "diagram 1) and is not supported at "diagram 2" you have a lot of other problems. What fits inside the frame that requires it to be that shape??? If anything??. We REALLY need more information to give you any kind of usefull input. |
#13
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Help with metal strengths
Making the frame as close to a triangle as possible (in other words, reducing the 5-1/2" & 8" dimensions) will increase the stiffness. Assuming the loads are all in the plane of the drawing, laying the bar flat will make the frame *much* stiffer; 64x if I did the mental arithmetic right. And switching to steel will make it 3x stiffer (and 3x heavier). Can't do that. The "drawbar" encases the rear wheel of a motorcycle. It's width(two ends of fig 1)is the exact distance of the rear wheel axle and the depth is about 3" from the back of the tire. Therefore, I cannot make it smaller without interfering with the movement of the tire. Obviously, there is another drawing displaying fig 1 and fig 2. Fig 1 is a hole which fits over the axle and locked in with a bushing and pin enabling it to pivot on the axle. Fig 2 is a flat plate welded to the drawbar. The trailer has a two piece coupling and one side is bolted to the flat plate. The other is obviously on the trailer's tongue. It can be detached with the removal of a hitch bolt/pin and separated from the drawbar. |
#14
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Help with metal strengths
I'm assuming the two ends (diagram 1) are drilled and an axle/pivot/pin runs through it and the framework you are building is somehow supported at the "rear" (diagram 2) to keep it from dropping, and there is a pivot(ball or pin) connecting it to the drawbar of theis "lightweight trailer". If it doesn't pivot at "diagram 1) and is not supported at "diagram 2" you have a lot of other problems. What fits inside the frame that requires it to be that shape??? If anything??. We REALLY need more information to give you any kind of usefull input. You are correct in your guess. It pivots at the end of fig 1 and attached at fig 2. As explained to Ned above......(cut and paste) The "drawbar" in the drawing, encases the rear wheel of a motorcycle. It's width(two ends of fig 1)is the exact distance of the rear wheel axle and the depth is about 3" from the back of the tire. Therefore, I cannot make it smaller without interfering with the movement of the tire. Obviously, there is another drawing displaying fig 1 and fig 2. Fig 1 is a hole which fits over the axle and locked in with a bushing and pin enabling it to pivot on the axle. Fig 2 is a flat plate welded to the drawbar. The trailer has a two piece coupling and one side is bolted to the flat plate. The other is obviously on the trailer's tongue. It can be detached with the removal of a hitch bolt/pin and separated from the drawbar. |
#15
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Help with metal strengths
To help anyone get a clearer picture, here are two photos of the drawbar
hook-up on the bike and trailer. https://www.flickr.com/photos/18223943@N06/14817388677/ https://www.flickr.com/photos/182239...n/photostream/ |
#16
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Help with metal strengths
On Fri, 22 Aug 2014 20:19:57 -0400, Meanie
wrote: Making the frame as close to a triangle as possible (in other words, reducing the 5-1/2" & 8" dimensions) will increase the stiffness. Assuming the loads are all in the plane of the drawing, laying the bar flat will make the frame *much* stiffer; 64x if I did the mental arithmetic right. And switching to steel will make it 3x stiffer (and 3x heavier). Can't do that. The "drawbar" encases the rear wheel of a motorcycle. It's width(two ends of fig 1)is the exact distance of the rear wheel axle and the depth is about 3" from the back of the tire. Therefore, I cannot make it smaller without interfering with the movement of the tire. Obviously, there is another drawing displaying fig 1 and fig 2. Fig 1 is a hole which fits over the axle and locked in with a bushing and pin enabling it to pivot on the axle. Fig 2 is a flat plate welded to the drawbar. The trailer has a two piece coupling and one side is bolted to the flat plate. The other is obviously on the trailer's tongue. It can be detached with the removal of a hitch bolt/pin and separated from the drawbar. I suspected that was what you were working on. The "drawbar" pivots on the rear axle of the bike, and the trailer pivots on a pin - with no support at the back of the hitch. NO WAY would I attempt to do it that way - particularly with aluminum. You WILL lose the trailer, and you could very likely cause a serious accident when that happens. There are lots of well engineered bike hitches readily available - and some for not much more than it would cost you in materials. Look at the Kuryakyn line - most models are less than $300 and they are a VERY well designed and built hitch. KhromeWerks, HitchDoc, Bushtec and custoncruiserchrome all make decent units as well - but I'd be taking a close look at the Kuryakyn - best value for money. |
#17
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Help with metal strengths
On Fri, 22 Aug 2014 20:27:05 -0400, Meanie
wrote: https://www.flickr.com/photos/182239...n/photostream/ 5/16X2" 4140 bent, not welded would mabee work - but not be light. 1/4" MIGHT even work, I'd gusset the back angles. What provision are you making for leaning the bike???. Another option would be a side pivot hitch, with the hitch of the trailer attached to one side instead of the center, with a bend in towards the center to allow you to make right turns. Ball hitch bolted to the rear bike axle. Like a bicycle trailer.(look at the Burley Nomad as an example) or the CTS (Thule) system - https://www.youtube.com/watch?v=KiwTHlz4Gw0 gives you an idea ov what I'm talking about, but still using a pin. (as does Burley) The 4140 is going to cost you at least half the price of a Kuryakyn hitch. Whan make model and year is the bike?? |
#18
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Help with metal strengths
I suspected that was what you were working on. The "drawbar" pivots on the rear axle of the bike, and the trailer pivots on a pin - with no support at the back of the hitch. NO WAY would I attempt to do it that way - particularly with aluminum. You WILL lose the trailer, and you could very likely cause a serious accident when that happens. Not sure what you mean "no support at back of the hitch" but it's a similar design as this https://www.youtube.com/watch?v=XTbbfny0stk http://www.mono-trail.co.uk/motorcyc...r-fitment.html and many of these http://www.mono-trail.co.uk/motorcyc...r-fitment.html There are lots of well engineered bike hitches readily available - and some for not much more than it would cost you in materials. Look at the Kuryakyn line - most models are less than $300 and they are a VERY well designed and built hitch. KhromeWerks, HitchDoc, Bushtec and custoncruiserchrome all make decent units as well - but I'd be taking a close look at the Kuryakyn - best value for money. I do not want a permanent hitch. I want something removable. I like to keep the lines of my bike clean and only use the trailer on long trips, otherwise, I can assure you, I would have had any of those retailers on it. |
#19
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Help with metal strengths
On 8/22/2014 9:13 PM, wrote:
On Fri, 22 Aug 2014 20:27:05 -0400, Meanie wrote: https://www.flickr.com/photos/182239...n/photostream/ 5/16X2" 4140 bent, not welded would mabee work - but not be light. 1/4" MIGHT even work, I'd gusset the back angles. What provision are you making for leaning the bike???. It's a single wheel trailer. It leans with the bike. http://www.uni-go.com/videos/WindowsMediaServer.wmv Another option would be a side pivot hitch, with the hitch of the trailer attached to one side instead of the center, with a bend in towards the center to allow you to make right turns. Ball hitch bolted to the rear bike axle. Like a bicycle trailer.(look at the Burley Nomad as an example) or the CTS (Thule) system - https://www.youtube.com/watch?v=KiwTHlz4Gw0 gives you an idea ov what I'm talking about, but still using a pin. (as does Burley) The 4140 is going to cost you at least half the price of a Kuryakyn hitch. Whan make model and year is the bike?? 02 Kawasaki Mean Streak |
#20
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Help with metal strengths
BTW, none of those retailers/manufacturers make a hitch for my bike.
There are a few (less than a handful) who can custom make a permanent hitch. The single wheel manufacturers also custom make them with two options of a permanent or the axle hook-up which is where I obtained the idea. |
#21
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Help with metal strengths
On Fri, 22 Aug 2014 17:07:36 -0400, Meanie wrote: My objective is to weld pieces of aluminum into this shape .......https://www.flickr.com/photos/18223943@N06/14816003838/ which I already did with the 2" x 1/4" aluminum I mentioned. Through trial and error, I learned it flexes too much for my need. Therefore, I need stronger and less flexing(preferably none). I choose aluminum due to it's lightweight, but if necessary, then I will use steel or something else anyone may want to suggest. Overall, I assume channel or even rectangular tube would be more ideal to eliminate flex and provide more strength but I need to stay at 1/4" thickness and 2" width. All help appreciated. Thank you Well I can think of one material that would make this easier. It's lightweight, strong, and you determine the overall rigidity. Easy to work with and wouldn't require welding. Carbon fiber. I tried your photo link, Are you making the hitch for the bike or is that the wrong thing? If so why is the 1/4 inch a fixed dimension? The hitch on my bike is 3/4" tubing that is welded like a truss. It bolts to the frame at the swing arm and the rear pegs. I've also seen sport bikes with a bent tube hitch that attached to the rear frame under the seat. -- Steve W. |
#22
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Help with metal strengths
On Fri, 22 Aug 2014 22:13:50 -0400, Meanie
wrote: On 8/22/2014 9:13 PM, wrote: On Fri, 22 Aug 2014 20:27:05 -0400, Meanie wrote: https://www.flickr.com/photos/182239...n/photostream/ 5/16X2" 4140 bent, not welded would mabee work - but not be light. 1/4" MIGHT even work, I'd gusset the back angles. What provision are you making for leaning the bike???. It's a single wheel trailer. It leans with the bike. http://www.uni-go.com/videos/WindowsMediaServer.wmv Another option would be a side pivot hitch, with the hitch of the trailer attached to one side instead of the center, with a bend in towards the center to allow you to make right turns. Ball hitch bolted to the rear bike axle. Like a bicycle trailer.(look at the Burley Nomad as an example) or the CTS (Thule) system - https://www.youtube.com/watch?v=KiwTHlz4Gw0 gives you an idea ov what I'm talking about, but still using a pin. (as does Burley) The 4140 is going to cost you at least half the price of a Kuryakyn hitch. Whan make model and year is the bike?? 02 Kawasaki Mean Streak OK so it's like the "bob" bicycle trailer - you should have said so in the first place!! |
#23
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Help with metal strengths
On Fri, 22 Aug 2014 22:10:19 -0400, Meanie
wrote: http://www.mono-trail.co.uk/motorcyc...r-fitment.html What's wrong with making it of steel tube like the MonoTrail? I'd use 4140 ChroMo tubing. .040 to .065 wall. (.060 would be my preferred minimum) Round tubing gives you the best rigidity per lb. |
#25
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Help with metal strengths
On 8/23/2014 12
Well I can think of one material that would make this easier. It's lightweight, strong, and you determine the overall rigidity. Easy to work with and wouldn't require welding. Carbon fiber. I tried your photo link, Are you making the hitch for the bike or is that the wrong thing? If so why is the 1/4 inch a fixed dimension? The hitch on my bike is 3/4" tubing that is welded like a truss. It bolts to the frame at the swing arm and the rear pegs. I've also seen sport bikes with a bent tube hitch that attached to the rear frame under the seat. I'm making the "drawbar" so to speak, which will pull the trailer. My axle has 1/2" protruding ends/nipples. A 1/2' bushing with 1/4" flange and drilled hole for the pin uses the other 1/4" to fit into the hole of the drawbar. Therefore, it has to be 1/4", at least where it attaches to the axle. Never thought of Carbon Fiber. I'll have to investigate that more. Thanks |
#26
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Help with metal strengths
On 8/23/2014 1:23 AM, wrote:
On Fri, 22 Aug 2014 22:10:19 -0400, Meanie wrote: http://www.mono-trail.co.uk/motorcyc...r-fitment.html What's wrong with making it of steel tube like the MonoTrail? I'd use 4140 ChroMo tubing. .040 to .065 wall. (.060 would be my preferred minimum) Round tubing gives you the best rigidity per lb. Actually, nothing and I agree. I was looking for something more simpler to do which I can do with what tools I have. I thought of doing it exactly like the Mono Trail and even contacted them asking to buy their fitment kit and attachment bar. My emails are ignored and he's in the UK. This is something I may now seriously consider again. |
#27
Posted to rec.crafts.metalworking
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Help with metal strengths
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... One thing you need to remember when deciding between steel and aluminum. If steel flexes, but does not bend bast it's elastic limit, there is little or no "fatigue" introduced, but if aluminum moves AT ALL it is building up "fatique" damage and will soon break. ... The rule of thumb I learned from Segway's head of mechanical engineering was to stay below 1/2 of the ultimate tensile strength for steel. I asked because I was designing the transmission for my sawmill. http://en.wikipedia.org/wiki/Fatigue_limit 1 ksi = 1000 pounds per square inch. -jsw |
#28
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Help with metal strengths
On Fri, 22 Aug 2014 20:27:05 -0400, Meanie
wrote: To help anyone get a clearer picture, here are two photos of the drawbar hook-up on the bike and trailer. https://www.flickr.com/photos/18223943@N06/14817388677/ https://www.flickr.com/photos/182239...n/photostream/ That one is very easy to make. However..Ill guarantee that it will not stay horizontal for very long. First time you have to hit the brakes hard..its GOING to shift upwards or downwards..bending the back flat section where it attaches to the trailer hitch. It HAS to be attached somewhere above the aluminum flats..a riser up under the rear fender all the way to a hard spot on the frame. Id make a hoop under the rear fender, attached to the same mount the tops of the rear shocks attach to. Tig welded flat bar down to the top of your hitch point should do it..same size as the aluminum flat bar from the axle. And Id be using nylon filled aircraft self locking nuts on those bolts..lock washers wont do it in this application. Least..not for long. Gunner -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." |
#29
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Help with metal strengths
On Fri, 22 Aug 2014 20:27:05 -0400, Meanie
wrote: To help anyone get a clearer picture, here are two photos of the drawbar hook-up on the bike and trailer. https://www.flickr.com/photos/18223943@N06/14817388677/ https://www.flickr.com/photos/182239...n/photostream/ Excuse me..not the shock bolts..but the farthest rear seat bolts Gunner -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." |
#30
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Help with metal strengths
On 8/23/2014 4:25 PM, Gunner Asch wrote:
On Fri, 22 Aug 2014 20:27:05 -0400, Meanie wrote: To help anyone get a clearer picture, here are two photos of the drawbar hook-up on the bike and trailer. https://www.flickr.com/photos/18223943@N06/14817388677/ https://www.flickr.com/photos/182239...n/photostream/ Excuse me..not the shock bolts..but the farthest rear seat bolts Gunner -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." My intent is to avoid a permanent mount. I want to keep the lines of the bike clean, thus, a removable drawbar is my objective and preferably, one that doesn't require a great deal of time to install and remove. If there is a way to mount something under the fender (hidden) then have the capability to attach a removable connector to that mount, I would consider it. The problem is that attachment would be too close to the tire since it would need to drop behind the plate, which itself is about 2" from the tire. |
#31
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Help with metal strengths
Meanie wrote:
My intent is to avoid a permanent mount. I want to keep the lines of the bike clean, thus, a removable drawbar is my objective and preferably, one that doesn't require a great deal of time to install and remove. If there is a way to mount something under the fender (hidden) then have the capability to attach a removable connector to that mount, I would consider it. The problem is that attachment would be too close to the tire since it would need to drop behind the plate, which itself is about 2" from the tire. Shouldn't be hard to make it easily removable. You would only have 4 points of contact to deal with. -- Steve W. |
#32
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Help with metal strengths
On Sat, 23 Aug 2014 22:04:30 -0400, Meanie
wrote: On 8/23/2014 4:25 PM, Gunner Asch wrote: On Fri, 22 Aug 2014 20:27:05 -0400, Meanie wrote: To help anyone get a clearer picture, here are two photos of the drawbar hook-up on the bike and trailer. https://www.flickr.com/photos/18223943@N06/14817388677/ https://www.flickr.com/photos/182239...n/photostream/ Excuse me..not the shock bolts..but the farthest rear seat bolts Gunner -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." My intent is to avoid a permanent mount. I want to keep the lines of the bike clean, thus, a removable drawbar is my objective and preferably, one that doesn't require a great deal of time to install and remove. You can either lift the seat and unbolt it, or have a couple inches showing at the very bottom of the fender If there is a way to mount something under the fender (hidden) then have the capability to attach a removable connector to that mount, I would consider it. The problem is that attachment would be too close to the tire since it would need to drop behind the plate, which itself is about 2" from the tire. If you hug the fender..you arent going to hit it. Else you would be hitting the fender now. The engineering is easy..application...shrug -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." |
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