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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#42
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E10 (ethanol/ gas) and 2-cycle engines
On Fri, 30 May 2014 20:52:40 -0400, wrote:
On Fri, 30 May 2014 08:54:36 -0700, wrote: On Fri, 30 May 2014 09:47:12 -0400, "Ed Huntress" wrote: wrote in message ... On Thursday, May 29, 2014 3:43:15 PM UTC-4, wrote: wrote: snip Your Stihl will work fine on ethanol blends. Mine does. And I've been using ethanol blends in my Husquavarna since the late 70's and the only issue was replacing the rubber fuel line going into the carburetor. Good to know, Thanks. It might be good for those engines that can burn "most anything" to advertise that fact. George H. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com =============================================== =========================== Hi George, I just stopped in to see if my cross-posted reply to rangersucks ever got through, and here I run into one of my favorite subjects... Sorry for the messy posting but I don't have a newsreader anymore and I have no reason to get one. This is a one-shot. I can't stick around to get into this, but you seem to be genuinely interested, so here are some facts that may help or confuse you, depending on which way you tilt: Ethanol will not gum up a carb or an engine. But they often mix it with low-grade gasoline (under 91 octane, among other, bigger issues) and that gas *can* crap your engine. It does seem more prone to varnishing the carb jets, but that isn't because of the ethanol. Ethanol will not do damage to a carburetor, large or small. *Methanol* will do damage to aluminum or zinc (or brass, I think) if it's left in the carburetor bowl too long. Race cars that burn methanol generally drain the carbs, and often the tank, between races. The ethanol-damage myth probably is a carryover from admonitions about methanol, dating back to the 1930s. Ethanol *will* eat some kinds of gaskets. I got little bits of damaged O-rings in my lawnmower carb soon after they started with the ethanol in pump gas. I had to change gaskets and blast the carb with carb cleaner every season for a couple of years, until I learned what was happening and sought come ethanol-resistant gaskets. Newer ones seem to have solved this. Obviously, the material in automobile gaskets is immune now. The MIT report on efficiency with ethanol was misrepresented in the posts here. I read all 61 pages of it, and the story is that up to 20% or so ethanol will allow enough BMEP from boosted compression to increase efficiency in a high-speed highway cycle, with long runs above 60 mph and peak over 80 mph, if you are comparing a very small turbo engine with a much larger normally-aspirated one. That engine cycle is not used in EPA city/highway cycle comparisons. In normal driving, the MIT report says, there is almost no difference -- and required boost can be achieved with spark retardation that is so low it has almost no effect on performance. At some point, the lines of volume efficiency cross, where the lower caloric content of ethanol is compensated by the very high turbo boost that ethanol allows. The report is worth reading. FWIW, I read SAE engine-research reports at least once or twice a month. That's where most of my info comes from. Happy motoring... Ed Huntress I have been told in the past that ethanol was added to low grade gasoline in order to make it suitable to burn in cars. And maybe that's the difference. Lower grade gas that has added ethanol is actually the culprit. When I use the ethanol free gas it is a higher grade and so does not "gum up the works". Eric Around here it's the same grade of gas that gets ethanol or not. The same gas, out of the same tanks, into the same tanker trucks - some gets ethanol added, some does not. Depends what brand station is getting it. Or so I've been told by local fuel distributors. I live in the Pacific Northwest. I have been told by more than one person who works with small engines that we get crappy gas here. The evidence they use is the damage done to the fuel systems of small engines. The folks who have told me about this problem are from the greater Seattle area and the greater Portland, OR, area. And the same people have told me that using or ethanol free gas prevents the fuel system problems. But this is just anecdotal evidence. My own personal experience is that since changing to ethanol free gas a little over a year ago I have not had any problems with the fuel systems on my small engine powered machines. Using the regular gas with ethanol I was forced to take apart and clean the carbs 4 or more times in the span of 6 months or so. So whether it is because of bad gas fortified with aclohol, or extra water in the gas because it absorbs more when alcohol is added, or something else that clogs the fuel passages in the carbs when I use gas with ethanol added I don't care because when I use ethanol free gas I don't have to take apart and clean the carbs on my small engines. The extra 25 cents per gallon I pay is well worth it in time and aggravation saved. And one of my small engines, I think it is the Stihl chainsaw, requires gas with lower octane rating. I guess premium fuel burns too slow. Eric |
#43
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E10 (ethanol/ gas) and 2-cycle engines
On Fri, 30 May 2014 19:32:02 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: John B. fired this volley in : What's a "pole motor"? Maybe a "Long Tail" motor? We just called 'em "pole motors" in 'Nam. All the fishermen used them. Just a small motor on the end of a LONG pipe with a prop at the other end. LLoyd Yup, In Thailand that is a "long tail motor" and normally used by fishermen who use open boats. The most commonly used in the larger boats - maybe 10 M., fishing boats is a single cylinder diesel engine - hand crank starter :-) They even make kits to convert common small motors and on the river, in Bangkok, a mate clamed he saw a small-block Chevy engine on one :-) -- Cheers, John B. (invalid to gmail) |
#44
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E10 (ethanol/ gas) and 2-cycle engines
"Ed Huntress" writes:
If you do that, your gasoline will already be water-saturated (gasoline will hold around 0.15 teaspoon of water per gallon at 70 deg F; E10 will hold about 3 - 4 teaspoons, but you will lose the alcohol with your trick). So what you will have is gasoline that is ready to drop its water with the slightest drop in temperature. Other compounds will precipitate out with the water, and those are highly corrosive. When gasoline is shipped, it's stored in tanks that hold 2-4 million gallons. (But the industry uses barrels [42 gal].) The gasoline is left to sit for days, and then the operator goes to the valve on the lowest part of the tank floor, and drains off the water. Sometimes there is an inch, sometimes far more. (On a 120 ft dia tank, every inch is about 7,000 gallons.) At later stages of delivery/storage, again water is drained off. The methonal must be injected at the tank loading point, because otherwise it would absorbing water as fast as it could. I've not been in the pipeline business for decades, but when I was, that was the SOP. -- A host is a host from coast to & no one will talk to a host that's close........[v].(301) 56-LINUX Unless the host (that isn't close).........................pob 1433 is busy, hung or dead....................................20915-1433 |
#45
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E10 (ethanol/ gas) and 2-cycle engines
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#46
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E10 (ethanol/ gas) and 2-cycle engines
"jim" wrote in message ... Ed Huntress wrote: The MIT report on efficiency with ethanol was misrepresented in the posts here. I read all 61 pages of it, and the story is that up to 20% or so ethanol will allow enough BMEP from boosted compression to increase efficiency in a high-speed highway cycle, with long runs above 60 mph and peak over 80 mph, if you are comparing a very small turbo engine with a much larger normally-aspirated one. That engine cycle is not used in EPA city/highway cycle comparisons. Which MIT report and what was misrepresented? ================================================== ========= [Ed] This was the statement: "This MIT study found that maximum thermal efficiency can be achieved with 20%-35% ethanol blends." That 20%-30% was stated in conclusion of the study. They concluded that knock was the limiting factor in thermal efficiency (Henry Ford could have told them that 100 years ago) and that somewhere between 20% and 30% ethanol would keep a turbo boosted engine from knocking at a timing that achieved maximum brake torque under all driving conditions. ================================================== ===== [Ed] This is why I said you have to read the study carefully. You've drawn two incorrect conclusions here. First, you're assuming that maximum fuel economy, in terms of gallons used per mile, occurs when thermal efficiency is maximum. That could be true if you were using a single type of fuel, but, as the study says, it's not true for a gasoline/ethanol blend: "Different degrees of spark retard were applied to reduce the amount of ethanol required. Spark retard up to 5 CAD increases miles per gallon of the vehicle. This is because efficiency loss is insignificant with 5 CAD retard, but ethanol fraction decreases significantly therefore increasing the energy content of the fuel per volume. This suggests that the spark retard and ethanol injection can be incorporated together to optimize the efficiency of the engine." [p. 59] The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. There are several problems with this, among them that there's no attempt to show that a 9.2:1 compression ratio is the correct one for optimum efficiency (fuel economy, on a miles-per-gallon basis) of any possible combination of gasoline and ethanol. Another is that maximum efficiency isn't going to occur at full-throttle conditions. If you read the study carefully, you'll see this: "Engine in vehicle simulation was used to estimate the amount of ethanol required to operate the engine without knock in various driving cycles. 2.0 L engine within 1 bar maximum boost required about 7.4% of ethanol fraction in volume for US06 driving cycle. Less than 1% of ethanol was required for city and highway driving cycles. US06 represents more aggressive driving style with high acceleration, so the engine operates and knock limited region more often, which results in a high ethanol fraction. "As the engine size was reduced from 2.0 L to 1.2 L, the fraction of ethanol required increased about twice for US06 cycle." [p. 59] In other words, the actual fraction of ethanol required by the 1.2 L engine for knock-free performance is around 1% for city driving, and (if you check the charts) around 3% for highway driving. The "US06" cycle, a "supplemental" cycle, is about hard acceleration and high speeds. It's not about efficiency, and it doesn't represent typical lifetime driving cycles. As I said earlier, it's close to a wash, unless you spend most of your time going like hell with a tiny engine. BTW, one bar (14.5 psi boost, or two atmospheres absolute) of turbo boost is pretty rough on the engine, if you drive that way most of the time. The Cosworth 2.4 L, 700+ hp engines I used to inspect at CART races ran at 9.3 psi of boost. A street engine can take two or three bar for short cycles, but that isn't where fuel efficiency lies. The 2.0 L GM engine used as a baseline turbo engine in the MIT study is limited absolutely to two bar of boost. ================================================== ============ The point of citing the study was to counter the false claim that the energy content of the fuel is the solely what determines work output. The study demolishes that claim. ================================================== ============ [Ed] I don't know who made that claim, but you're right, it certainly isn't true. ================================================== ============ In normal driving, the MIT report says, there is almost no difference -- and required boost can be achieved with spark retardation that is so low it has almost no effect on performance. What you call "Normal driving" is the EPA fuel economy test driving cycles which do not push the engine very hard. ================================================== =========== [Ed] They aren't trying to push the engine hard. They're trying to achieve something like a real-world, typical driving cycle. And they're pretty good at achieving that. If your full-throttle percentage of operation is typical and realistic, you get a better AVERAGE miles-per-gallon efficiency by retarding spark timing for those short periods of the overall cycle -- which requires less methanol, which, in turn, improves your (average) mileage. ================================================== ========== The report also showed that the break even point for fuel economy showed that for all driving cycles a small engine (1.2L) would require 16% ethanol and a large engine (2.0L) needed only 6%. ================================================== ========== [Ed] Where are you reading that? The 16% ethanol only shows up for the most extreme cycle. See my quotes from the report, above. ================================================== ========= retarding spark is a compromise that decreases efficiency. Fuel that burns late in the power stroke produces mostly heat out the exhaust. ================================================== =========== [Ed] Sure, but look at the first paragraph on page 58 of the report. The result is not what you might expect. And look at the bottom graph on page 57. Surprise! That isn't surprising. To get maximum miles per gallon you need just a little less timing and a little less ethanol than the point where maximum thermal efficiency occurs. ================================================== =========== [Ed] Yes! And the amounts of ethanol required actually are quite low, for normal driving cycles. ================================================== =========== BTW the compression ratio and boost used in this study are not particularly high. I've seen studies using higher compression and boost where ethanol performed even better. ================================================== =========== {Ed} Yeah? For how long, before it coughs up a rod? g Of course ethanol will allow higher compression and/or higher boost, but again, the more ethanol you have in the mix, the lower its per-volume caloric content. "On the one hand...on the other hand..." ================================================== =========== Also, look at table 9 on page 56. Five degrees of retard results in only 1.55% loss of efficiency in the highly-turbocharged engine. And 5 deg. buys you a lot of allowed boost with gasoline. As I said, the curves cross in normal driving, but the upshot is that you actually can get HIGHER efficiency (in terms of fuel volume/mi.) with the higher-caloric-content gasoline in normal driving conditions. Overall, it's a very close call -- unless you go for a pipsqueek engine running at near hand-grenade-level peak effective pressures at nearly full throttle. Hmmm... ================================================== =========== At some point, the lines of volume efficiency cross, where the lower caloric content of ethanol is compensated by the very high turbo boost that ethanol allows. The report is worth reading. None of this has much real world significance. In the real world ethanol doesn't increase octane and therefore doesn't raise the knock limit. In the real world ethanol allows the oil refiners to cut costs and put a much lower grade fuel in the pipeline. If you find regular grade gas without ethanol it has the same octane as regular with ethanol. It will cost more because it costs more to produce. If the entire fuel supply had to be bumped up by the 3-4 octane points that ethanol provides, the cost increase would be even greater. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#47
Posted to rec.crafts.metalworking
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E10 (ethanol/ gas) and 2-cycle engines
On Fri, 30 May 2014 19:32:02 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: John B. fired this volley in : What's a "pole motor"? Maybe a "Long Tail" motor? We just called 'em "pole motors" in 'Nam. All the fishermen used them. Just a small motor on the end of a LONG pipe with a prop at the other end. LLoyd Ayup Most commonly seen in movies involving Thailand..but they are common througout SEA "Libertarianism IS fascism... Fascism is corporate government – a Libertarian’s wet dream" Tala Brandeis Owner at Tala Brandeis Associates" |
#48
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E10 (ethanol/ gas) and 2-cycle engines
On Fri, 30 May 2014 18:01:09 -0700, Larry Jaques
wrote: On Fri, 30 May 2014 03:01:51 -0700, Gunner Asch wrote: On Thu, 29 May 2014 20:19:05 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: John B. fired this volley in : I would comment that I ran a Mercury 3 HP outboard for several years on alcohol mix gasoline with no problems although the Owner's Manual contained a warning about alcohol. Was this during WWII? Merc makes a THREE HP outboard? After 1962? Lloyd Ayup. They even make a 1.5hp "Libertarianism IS fascism... Fascism is corporate government – a Libertarian’s wet dream" Tala Brandeis Owner at Tala Brandeis Associates" What's with your quote, mon? Huh? They're spectral opposites. No Libertarian I know has ever, or would ever, stand for totalitarianism, nor for the tenets which support Fascism. (OK, mebbe a bit of nationalism, as patriotism, but that's it.) http://en.wikipedia.org/wiki/Fascism Tala, ya gotcher HUYA. Got this gal coming into several discussion groups on LinkedIn and going off into buffoonery. So I called her on it. Her profile says she is a CNC programmer, helps machine shops reach maximum output and does tattoos. An utter nutzoid from San Fran. Shrug. After repeatedly attacking everyone who asked her questions on the topic in discussion, I went into full Make the Lib Boil Mode and treated her exactly like I do Lefty trolls here. I dont think she had ever been treated that way before...(Grin) and each time she would spit something out..Id provide a link or a comment that would proove she was an idiot par exellence. Then after the various other members started freaking out at her..I put her in the kill file with advance notice. There is NO killfile on LinkedIn...but I would totally ignore everything she wrote and so would several others she had targeted. I suspect it was driving her crazy that she would spew out some very ..very..very hard left drivel and no one would respond to it. Ive not checked in this evening to see if she is still around or not. She is at the least..a socialist..more likely a Marxist. Seriously. And those folks are utterly bonkers. But hey..she lives in Frisco and does tattoos and CNC lathe programming, evidently simultainiously. https://www.linkedin.com/in/talatattoo See who did the photos... http://www.black-rose.com/cuiru/archive/2-2/cgal.html https://www.workhands.us/tala-brandeis http://www.talabrandeis.com/ Oddly..no photos show up... http://www.talabrandeis.com/images.html Read this ... http://www.talabiz.com/index.php?opt...onent&type=raw "Libertarianism IS fascism... Fascism is corporate government – a Libertarian’s wet dream" Tala Brandeis Owner at Tala Brandeis Associates" |
#49
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E10 (ethanol/ gas) and 2-cycle engines
Gunner Asch fired this volley in
: http://www.talabiz.com/index.php?opt...article&id=47% 253..&tmpl=component&type=raw Phhttt! Ugly dyke! That is exactly the same sort of spew vomited forth by that other 'Cuir' here, who claims to be a true CNC guru, and never has a constructive thing to say about anything or anyone else but 'itself'. I'll bet this local it _also_ claims to have learned TQM directly from Dr. Edwards Deming (PhD, CharLaTan, Cuir, FaG). What a crock THAT turned out to be! Lloyd |
#50
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E10 (ethanol/ gas) and 2-cycle engines
On Sat, 31 May 2014 02:59:40 +0000 (UTC), David Lesher
wrote: "Ed Huntress" writes: If you do that, your gasoline will already be water-saturated (gasoline will hold around 0.15 teaspoon of water per gallon at 70 deg F; E10 will hold about 3 - 4 teaspoons, but you will lose the alcohol with your trick). So what you will have is gasoline that is ready to drop its water with the slightest drop in temperature. Other compounds will precipitate out with the water, and those are highly corrosive. When gasoline is shipped, it's stored in tanks that hold 2-4 million gallons. (But the industry uses barrels [42 gal].) The gasoline is left to sit for days, and then the operator goes to the valve on the lowest part of the tank floor, and drains off the water. Sometimes there is an inch, sometimes far more. (On a 120 ft dia tank, every inch is about 7,000 gallons.) At later stages of delivery/storage, again water is drained off. The methonal must be injected at the tank loading point, because otherwise it would absorbing water as fast as it could. I've not been in the pipeline business for decades, but when I was, that was the SOP. You are still correct. "Libertarianism IS fascism... Fascism is corporate government – a Libertarian’s wet dream" Tala Brandeis Owner at Tala Brandeis Associates" |
#51
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E10 (ethanol/ gas) and 2-cycle engines
On Fri, 30 May 2014 23:56:19 -0700, Gunner Asch
wrote: http://en.wikipedia.org/wiki/Fascism Tala, ya gotcher HUYA. Got this gal coming into several discussion groups on LinkedIn and going off into buffoonery. So I called her on it. Her profile says she is a CNC programmer, helps machine shops reach maximum output and does tattoos. An utter nutzoid from San Fran. Shrug. After repeatedly attacking everyone who asked her questions on the topic in discussion, I went into full Make the Lib Boil Mode and treated her exactly like I do Lefty trolls here. I dont think she had ever been treated that way before...(Grin) and each time she would spit something out..Id provide a link or a comment that would proove she was an idiot par exellence. Then after the various other members started freaking out at her..I put her in the kill file with advance notice. There is NO killfile on LinkedIn...but I would totally ignore everything she wrote and so would several others she had targeted. I suspect it was driving her crazy that she would spew out some very ..very..very hard left drivel and no one would respond to it. Ive not checked in this evening to see if she is still around or not. She is at the least..a socialist..more likely a Marxist. Seriously. And those folks are utterly bonkers. But hey..she lives in Frisco and does tattoos and CNC lathe programming, evidently simultainiously. https://www.linkedin.com/in/talatattoo See who did the photos... http://www.black-rose.com/cuiru/archive/2-2/cgal.html https://www.workhands.us/tala-brandeis http://www.talabrandeis.com/ Oddly..no photos show up... http://www.talabrandeis.com/images.html Read this ... http://www.talabiz.com/index.php?opt...onent&type=raw I found this while browsing around. Fascinating.... http://www.talabiz.com/index.php?opt...onent&type=raw and of course http://www.talatattoo.com/ And this http://www.imdb.com/title/tt0112532/?ref_=nm_flmg_slf_1 BloodSisters (1995) 1. min - Documentary From pushy bottoms to macho femmes, Bloodsisters is an A-Z documentary guide that takes an in-depth look at the San Francisco Leatherdyke scene during the mid-nineties. Director: Michelle Handelman Stars: Tala Brandeis, Pat Califia, J.C. Collins | See full cast and crew » http://www.black-rose.com/cuiru/archive/3-5/seccom.html "Several pieces explore just how great that diversity is. The section entitled "Who Is My Sister: Challenging the Boundaries of the Leatherdyke Community" includes essays on transgenderism ("Dyke With A Dick" by Tala Brandeis, "Boundaries: Gender and Transgenderism" by Michael M. Hernandez), bisexuality ("Bisexual Perverts Among the Leather Lesbians" by Carol Queen) and professional SM ("My Life as a Dom" by Liz Highleyman). " https://twitter.com/DexHardlove/stat...57799804669953 ..... https://groups.google.com/forum/#!ms...Y/pc87RQc9xOMJ ...... Looks like she/he/it has been making a fool of herself/himself/itself on the net...for a very long time based on the above link. Frisco indeed. Shrug "Libertarianism IS fascism... Fascism is corporate government – a Libertarian’s wet dream" Tala Brandeis Owner at Tala Brandeis Associates" |
#52
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E10 (ethanol/ gas) and 2-cycle engines
On Sat, 31 May 2014 05:50:21 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Gunner Asch fired this volley in : http://www.talabiz.com/index.php?opt...article&id=47% 253..&tmpl=component&type=raw Phhttt! Ugly dyke! That is exactly the same sort of spew vomited forth by that other 'Cuir' here, who claims to be a true CNC guru, and never has a constructive thing to say about anything or anyone else but 'itself'. I'll bet this local it _also_ claims to have learned TQM directly from Dr. Edwards Deming (PhD, CharLaTan, Cuir, FaG). What a crock THAT turned out to be! Lloyd Actually she does. "Manufacturing Cover Tuesday, 06 July 2010 01:14 Last Updated on Sunday, 11 July 2010 22:44 Written by Tala Tala Brandeis 2261 Market St, #247A San Francisco, Ca 94114 CALL: 415-902-4794 Please bear with me, take your time; this intro, as well as the resume, is rigorous… If you expect quality and a great associate, the reading should be well worth the effort. I've a long history of Design, CNC programming, machining and supervision. A history underscored with extensive experience in 3D and 5 Axis programming. My responsibilities include individual projects, entire programs, and complete businesses. I've owned my own business and worked as a consultant for other business owners. My background is comprehensive. Designing and programming 3D molds for aircraft composite flight hardware, aluminium spars - bulkheads, landing gear, missile defense systems, satellite components, and turbine impellers in full five axis has been a rewarding and educating experience for everyone involved including the software companies who have all revised and improved their product based on our collaboration, my feedback and recommendations. My designs are elegant, well planned, explicitly documented, tolerance-stacked gems expressed in clear, concise solids models and precision drawings. My CNC programs have a first time run expectancy of over ninety-nine percent with zero edits. I'd like to be able to claim one hundred percent, but absolutely no one is that good. My documentation is extensive and elegant. Machinists have few if any questions and the programs are, with few exceptions, plug and play. I do this as a result of strict attention to detail and a level of planning taking all potential problems into account. This is the result of years of practical experience and careful thinking about what could go wrong in the process. I'm outcome driven and I expect to make good parts every time, so I plan for that eventuality. This is not to say it is inevitable, but it is a very worthy goal which, given due diligence, becomes an increasing actuality. This is process control at a personal level. I learned of Dr Edward Deming after I'd compiled my own numerical understanding of tolerance variation utilizing Hardinge lathes to produce medium runs of close tolerance parts. It's amazing what practical, hands-on, experience generates when specific targets are... required, mandated, expected. Understanding the variance in any process taught me the limits of the machine in a specific environment such that I determined to hold any tolerance given to a maximum of half the full tolerance over any period of time. The attitude, practice and discipline of that rigor allowed us to consistently ship parts in print and on time... (Actually we were always one to three weeks ahead of shipping dates.) The greater benefit was zero rejections. ZERO... Part of the reason we could maintain our schedule was the second bit of doggerel I developed as a result of running that chucker department. (Let me float a bit of sarcasm here...) "For some reason I concluded it might be a good idea to run similar sized/shaped parts sequentially; and... cut down on setup time..." Family of Parts... So, upon reading about "Family of Parts" in Blue Book several years later the theory was obvious and derivative... The maxim driven from the work is this: Practice drives theory and explication. One must have the need, not merely the desire, the need... to produce parts to print on time. The same may be paraphrased for design; One must have the need to design sufficiently toleranced/spec'd parts, capable of reasonable manufacture, in budget and on schedule... Standardized tooling, maintenance of holders, screws, clamps, jaws, and machines also contributed to increased productivity and precision. But you know all this... I'm just working to get you to understand my process and my ability to develop this independently of someone telling me these methods were a better way to accomplish a specific goal. In my own fashion I'm trying to let you know how bloody smart I think I can be at my best. Let's talk about money. Your money. I've made changes in organizations such that owners have made millions of dollars from those changes... MILLIONS. I've driven the manufacturing and business attitude toward greater profits in each and every environment I've worked in. If you have a product, a contractor, a line of parts to produce, a system of delivering service... I can and will improve your systems, your efficiency, your output and your bottom line. Team work. It has such a lovely sound... Makes you warm and fuzzy all over... everyone working together to get a job done. If you're looking for a team player; look elsewhere... find someone who subscribes to passing the buck. Do you find that harsh? It is. I'm a team leader. You obtain greatest benefit from my efforts by placing me in a position of leadership, responsibility and authority. Getting the job done is easy. Getting the job done with the best possible result takes courage, stamina, wisdom and equal measures of conceit and conciliation... Knowing when to exercise either of those two qualities is ART... Knowing one MUST exercise those qualities is leadership. Now, if you've been entertained in any small measure by this missive, perhaps it's time to contact me and set up a meeting. Call Tala: 415 902-4794" "Libertarianism IS fascism... Fascism is corporate government – a Libertarian’s wet dream" Tala Brandeis Owner at Tala Brandeis Associates" |
#53
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E10 (ethanol/ gas) and 2-cycle engines
"Gunner Asch" wrote in message
... On Sat, 31 May 2014 02:59:40 +0000 (UTC), David Lesher wrote: "Ed Huntress" writes: The gasoline is left to sit for days, and then the operator goes to the valve on the lowest part of the tank floor, and drains off the water. Sometimes there is an inch, sometimes far more. (On a 120 ft dia tank, every inch is about 7,000 gallons.) At later stages of delivery/storage, again water is drained off. The methonal must be injected at the tank loading point, because otherwise it would absorbing water as fast as it could. I've not been in the pipeline business for decades, but when I was, that was the SOP. You are still correct. The startup checklist for the multifuel truck I drove in the Army included draining the water separators. When I learned to preflight a Cessna the instructor carried a fuel sampler tube like this to check for water in gas drained from the wing tank. http://www.lakeandair.com/Fuel-Sampler-p/1920.htm jsw |
#54
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E10 (ethanol/ gas) and 2-cycle engines
Gunner Asch fired this volley in
: Actually she does. I know she does, I was talking about our _resident_ faggot. Lloyd |
#55
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E10 (ethanol/ gas) and 2-cycle engines
Ed Huntress wrote:
"jim" wrote in message ... Ed Huntress wrote: The MIT report on efficiency with ethanol was misrepresented in the posts here. I read all 61 pages of it, and the story is that up to 20% or so ethanol will allow enough BMEP from boosted compression to increase efficiency in a high-speed highway cycle, with long runs above 60 mph and peak over 80 mph, if you are comparing a very small turbo engine with a much larger normally-aspirated one. That engine cycle is not used in EPA city/highway cycle comparisons. Which MIT report and what was misrepresented? ================================================== ========= [Ed] This was the statement: "This MIT study found that maximum thermal efficiency can be achieved with 20%-35% ethanol blends." That 20%-30% was stated in conclusion of the study. They concluded that knock was the limiting factor in thermal efficiency (Henry Ford could have told them that 100 years ago) and that somewhere between 20% and 30% ethanol would keep a turbo boosted engine from knocking at a timing that achieved maximum brake torque under all driving conditions. ================================================== ===== [Ed] This is why I said you have to read the study carefully. You've drawn two incorrect conclusions here. First, you're assuming that maximum fuel economy, in terms of gallons used per mile, occurs when thermal efficiency is maximum. That could be true if you were using a single type of fuel, but, as the study says, it's not true for a gasoline/ethanol blend: I didn't draw incorrect conclusions. Those are not my conclusions. The point of citing the study was to show that increased thermal efficiency that are possible with ethanol blends can offset losses due to lower heat content. "Different degrees of spark retard were applied to reduce the amount of ethanol required. Spark retard up to 5 CAD increases miles per gallon of the vehicle. This is because efficiency loss is insignificant with 5 CAD retard, but ethanol fraction decreases significantly therefore increasing the energy content of the fuel per volume. This suggests that the spark retard and ethanol injection can be incorporated together to optimize the efficiency of the engine." [p. 59] The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. The 20%-35% blend is required to achieve maximum thermal efficiency at all load conditions (including WOT for passing at 80 mph) There are several problems with this, among them that there's no attempt to show that a 9.2:1 compression ratio is the correct one for optimum efficiency (fuel economy, on a miles-per-gallon basis) of any possible combination of gasoline and ethanol. Another is that maximum efficiency isn't going to occur at full-throttle conditions. If you read the study carefully, you'll see this: Engineers have known for many decades that higher compression will increase efficiency. The SI engine can be just as efficient as a diesel if the compression and effective pressure are as high. The problem has always been the fuel will not tolerate it. As a result the real world gasoline engine is about 40% less efficient than the diesel. "Engine in vehicle simulation was used to estimate the amount of ethanol required to operate the engine without knock in various driving cycles. 2.0 L engine within 1 bar maximum boost required about 7.4% of ethanol fraction in volume for US06 driving cycle. Less than 1% of ethanol was required for city and highway driving cycles. US06 represents more aggressive driving style with high acceleration, so the engine operates and knock limited region more often, which results in a high ethanol fraction. "As the engine size was reduced from 2.0 L to 1.2 L, the fraction of ethanol required increased about twice for US06 cycle." [p. 59] The4 US06 cycle is the one that most closely matches the actual mileage motorists get. In other words, the actual fraction of ethanol required by the 1.2 L engine for knock-free performance is around 1% for city driving, and (if you check the charts) around 3% for highway driving. The "US06" cycle, a "supplemental" cycle, is about hard acceleration and high speeds. It's not about efficiency, and it doesn't represent typical lifetime driving cycles. The fuel economy tests are the ones that don't match the mileage real drivers get. As I said earlier, it's close to a wash, unless you spend most of your time going like hell with a tiny engine. BTW, one bar (14.5 psi boost, or two atmospheres absolute) of turbo boost is pretty rough on the engine, if you drive that way most of the time. The Cosworth 2.4 L, 700+ hp engines I used to inspect at CART races ran at 9.3 psi of boost. A street engine can take two or three bar for short cycles, but that isn't where fuel efficiency lies. The 2.0 L GM engine used as a baseline turbo engine in the MIT study is limited absolutely to two bar of boost. ================================================== ============ The point of citing the study was to counter the false claim that the energy content of the fuel is the solely what determines work output. The study demolishes that claim. ================================================== ============ [Ed] I don't know who made that claim, but you're right, it certainly isn't true. ================================================== ============ In other words, you didn't read what I wrote but instead you are going to tell me what I wrote. In normal driving, the MIT report says, there is almost no difference -- and required boost can be achieved with spark retardation that is so low it has almost no effect on performance. What you call "Normal driving" is the EPA fuel economy test driving cycles which do not push the engine very hard. ================================================== =========== [Ed] They aren't trying to push the engine hard. They're trying to achieve something like a real-world, typical driving cycle. And they're pretty good at achieving that. EPA FET generally are much better mileage than the match average driver gets. But more important, if that type of driving was all the driver ever needed engines would be designed a lot smaller. The fact is the current strategy is to build a much larger engine that gets poor mileage all the time so that the driver has some power to spare when needed. . What the study implies is that a different strategy of building a smaller engine that gets good mileage when "normal driving" but also can deliver high power for things high speed passing on a mountain road. If your full-throttle percentage of operation is typical and realistic, you get a better AVERAGE miles-per-gallon efficiency by retarding spark timing for those short periods of the overall cycle -- which requires less methanol, which, in turn, improves your (average) mileage. ================================================== ========== The report also showed that the break even point for fuel economy showed that for all driving cycles a small engine (1.2L) would require 16% ethanol and a large engine (2.0L) needed only 6%. ================================================== ========== [Ed] Where are you reading that? The 16% ethanol only shows up for the most extreme cycle. See my quotes from the report, above. ================================================== ========= The supplemtal test procedures were developed because of complaints that the standard procedures overstated the real world mileage people get. retarding spark is a compromise that decreases efficiency. Fuel that burns late in the power stroke produces mostly heat out the exhaust. ================================================== =========== [Ed] Sure, but look at the first paragraph on page 58 of the report. The result is not what you might expect. And look at the bottom graph on page 57. Surprise! That isn't surprising. To get maximum miles per gallon you need just a little less timing and a little less ethanol than the point where maximum thermal efficiency occurs. ================================================== =========== [Ed] Yes! And the amounts of ethanol required actually are quite low, for normal driving cycles. ================================================== =========== BTW the compression ratio and boost used in this study are not particularly high. I've seen studies using higher compression and boost where ethanol performed even better. ================================================== =========== {Ed} Yeah? For how long, before it coughs up a rod? g The cops will stop you before that happens unless maybe you are pulling a big boat. Of course ethanol will allow higher compression and/or higher boost, but again, the more ethanol you have in the mix, the lower its per-volume caloric content. "On the one hand...on the other hand..." ================================================== =========== Ethanol in higher concentrations would allow the freedom to design a smaller engine that can accelerate like a big engine but not get bad mileage in what you euphemistically call "normal driving". Look at the gains in mileage between a 1.2L and 2.0L. With say 25% ethanol it is possible to have a 1.2L that has the same power as a 2.0L running on straight gasoline but gets significantly better mileage in all driving cycles. Sure the 1.2L could get a little better mileage under low loads with say 5% ethanol but then you wouldn't be able to make full use of the compression and boost which would mean the motorist would think the engine is a dog when passing on the highway. In Brazil they design cars that do mush better on E25 than on straight gasoline. They also allow the motorist to choose how much ethanol goes into the tank along with the gasoline. In the US the EPA doesn't allow and doesn't allow mileage testing with ethanol. The EPA doesn't allow it because they are working for the auto makers and the oil cos. They know that allowing higher blends and testing fuel economy with those blends would lead to smaller engines that get the same power and consume a lot less fuel. But it will happen someday just as Henry Ford predicted. The industry efforts to thwart market realities will eventually fail. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#56
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E10 (ethanol/ gas) and 2-cycle engines
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#57
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E10 (ethanol/ gas) and 2-cycle engines
On Fri, 30 May 2014 21:37:51 -0400, wrote:
On Fri, 30 May 2014 19:32:02 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: John B. fired this volley in m: What's a "pole motor"? Maybe a "Long Tail" motor? We just called 'em "pole motors" in 'Nam. All the fishermen used them. Just a small motor on the end of a LONG pipe with a prop at the other end. LLoyd And some "not so small" too!!! I saw something like this in a 007 film once. What a hoot! https://www.google.com/search?q=vietnam+boat+engine -- ....in order that a man may be happy, it is necessary that he should not only be capable of his work, but a good judge of his work. -- John Ruskin |
#58
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E10 (ethanol/ gas) and 2-cycle engines
On Fri, 30 May 2014 23:56:19 -0700, Gunner Asch
wrote: On Fri, 30 May 2014 18:01:09 -0700, Larry Jaques wrote: On Fri, 30 May 2014 03:01:51 -0700, Gunner Asch wrote: On Thu, 29 May 2014 20:19:05 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: John B. fired this volley in m: I would comment that I ran a Mercury 3 HP outboard for several years on alcohol mix gasoline with no problems although the Owner's Manual contained a warning about alcohol. Was this during WWII? Merc makes a THREE HP outboard? After 1962? Lloyd Ayup. They even make a 1.5hp "Libertarianism IS fascism... Fascism is corporate government – a Libertarian’s wet dream" Tala Brandeis Owner at Tala Brandeis Associates" What's with your quote, mon? Huh? They're spectral opposites. No Libertarian I know has ever, or would ever, stand for totalitarianism, nor for the tenets which support Fascism. (OK, mebbe a bit of nationalism, as patriotism, but that's it.) http://en.wikipedia.org/wiki/Fascism Tala, ya gotcher HUYA. Got this gal coming into several discussion groups on LinkedIn and going off into buffoonery. So I called her on it. Her profile says she is a CNC programmer, helps machine shops reach maximum output and does tattoos. Oh, then she'd know, huh? An utter nutzoid from San Fran. Shrug. I suggest adding "Liberal SF nutzoid tattooist" to the quote, then. Just so people don't get the wrong idea about you. After repeatedly attacking everyone who asked her questions on the topic in discussion, I went into full Make the Lib Boil Mode and treated her exactly like I do Lefty trolls here. I dont think she had ever been treated that way before...(Grin) and each time she would spit something out..Id provide a link or a comment that would proove she was an idiot par exellence. ROTFLMAO! Then after the various other members started freaking out at her..I put her in the kill file with advance notice. There is NO killfile on LinkedIn...but I would totally ignore everything she wrote and so would several others she had targeted. I suspect it was driving her crazy that she would spew out some very ..very..very hard left drivel and no one would respond to it. Trolls hate that. And that's one of the reasons I still try to get you guys not to answer his/her trolls. Stryped is a perfect example. As is FrontalLobotomy Machinist. Read this ... http://www.talabiz.com/index.php?opt...onent&type=raw OMFG! Did she miss a single buzzword? I dislike her already, just from attempting to digest that. Ick! -- ....in order that a man may be happy, it is necessary that he should not only be capable of his work, but a good judge of his work. -- John Ruskin |
#59
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E10 (ethanol/ gas) and 2-cycle engines
jim wrote:
In the US the EPA doesn't allow and doesn't allow mileage testing with ethanol. In the US the EPA doesn't allow higher concentrations of ethanol and doesn't allow fuel economy testing with ethanol. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#60
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E10 (ethanol/ gas) and 2-cycle engines
On 5/31/2014 12:21 AM, Larry Jaques wrote:
On Fri, 30 May 2014 20:55:14 -0400, wrote: .... And what does the ethanol cost?? Amd how much more would it cost without the multiple subsidies??? Triple. Supporting data??? The primary one "blenders' credit" ended at year end 2012 so it's going on two years now. And, despite the common misconception, it didn't go to the ethanol producers nor the corn/milo producer but to (ready now?) the oil companies... Do comparative incentives/tax breaks and the like between big oil and other segments of the US economy and oil is way up there on the rankings... .... -- |
#61
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E10 (ethanol/ gas) and 2-cycle engines
On Sat, 31 May 2014 02:12:22 -0400, "Ed Huntress"
wrote: "jim" wrote in message ... Ed Huntress wrote: The MIT report on efficiency with ethanol was misrepresented in the posts here. I read all 61 pages of it, and the story is that up to 20% or so ethanol will allow enough BMEP from boosted compression to increase efficiency in a high-speed highway cycle, with long runs above 60 mph and peak over 80 mph, if you are comparing a very small turbo engine with a much larger normally-aspirated one. That engine cycle is not used in EPA city/highway cycle comparisons. Which MIT report and what was misrepresented? ================================================== ========= [Ed] This was the statement: "This MIT study found that maximum thermal efficiency can be achieved with 20%-35% ethanol blends." That 20%-30% was stated in conclusion of the study. They concluded that knock was the limiting factor in thermal efficiency (Henry Ford could have told them that 100 years ago) and that somewhere between 20% and 30% ethanol would keep a turbo boosted engine from knocking at a timing that achieved maximum brake torque under all driving conditions. ================================================= ====== [Ed] This is why I said you have to read the study carefully. You've drawn two incorrect conclusions here. First, you're assuming that maximum fuel economy, in terms of gallons used per mile, occurs when thermal efficiency is maximum. That could be true if you were using a single type of fuel, but, as the study says, it's not true for a gasoline/ethanol blend: "Different degrees of spark retard were applied to reduce the amount of ethanol required. Spark retard up to 5 CAD increases miles per gallon of the vehicle. This is because efficiency loss is insignificant with 5 CAD retard, but ethanol fraction decreases significantly therefore increasing the energy content of the fuel per volume. This suggests that the spark retard and ethanol injection can be incorporated together to optimize the efficiency of the engine." [p. 59] The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. But that IS where the maximum power is extracted from the fuel. The highest HP per lb of fuel burned - which translates to the highest efficiency. On a spark ignition engine that is at the point where maximum torque is produced, and with the engine totally unthrottled - ie- wide open throttle loaded to maintain maximum torque RPM. works even better with direct injection. There are several problems with this, among them that there's no attempt to show that a 9.2:1 compression ratio is the correct one for optimum efficiency (fuel economy, on a miles-per-gallon basis) of any possible combination of gasoline and ethanol. Another is that maximum efficiency isn't going to occur at full-throttle conditions. If you read the study carefully, you'll see this: Actually in many situations it IS. "Engine in vehicle simulation was used to estimate the amount of ethanol required to operate the engine without knock in various driving cycles. 2.0 L engine within 1 bar maximum boost required about 7.4% of ethanol fraction in volume for US06 driving cycle. Less than 1% of ethanol was required for city and highway driving cycles. US06 represents more aggressive driving style with high acceleration, so the engine operates and knock limited region more often, which results in a high ethanol fraction. "As the engine size was reduced from 2.0 L to 1.2 L, the fraction of ethanol required increased about twice for US06 cycle." [p. 59] In other words, the actual fraction of ethanol required by the 1.2 L engine for knock-free performance is around 1% for city driving, and (if you check the charts) around 3% for highway driving. The "US06" cycle, a "supplemental" cycle, is about hard acceleration and high speeds. It's not about efficiency, and it doesn't represent typical lifetime driving cycles. As I said earlier, it's close to a wash, unless you spend most of your time going like hell with a tiny engine. BTW, one bar (14.5 psi boost, or two atmospheres absolute) of turbo boost is pretty rough on the engine, if you drive that way most of the time. The Cosworth 2.4 L, 700+ hp engines I used to inspect at CART races ran at 9.3 psi of boost. A street engine can take two or three bar for short cycles, but that isn't where fuel efficiency lies. The 2.0 L GM engine used as a baseline turbo engine in the MIT study is limited absolutely to two bar of boost. ================================================= ============= The point of citing the study was to counter the false claim that the energy content of the fuel is the solely what determines work output. The study demolishes that claim. ================================================= ============= [Ed] I don't know who made that claim, but you're right, it certainly isn't true. ================================================= ============= In normal driving, the MIT report says, there is almost no difference -- and required boost can be achieved with spark retardation that is so low it has almost no effect on performance. What you call "Normal driving" is the EPA fuel economy test driving cycles which do not push the engine very hard. ================================================= ============ [Ed] They aren't trying to push the engine hard. They're trying to achieve something like a real-world, typical driving cycle. And they're pretty good at achieving that. If your full-throttle percentage of operation is typical and realistic, you get a better AVERAGE miles-per-gallon efficiency by retarding spark timing for those short periods of the overall cycle -- which requires less methanol, which, in turn, improves your (average) mileage. ================================================= =========== The report also showed that the break even point for fuel economy showed that for all driving cycles a small engine (1.2L) would require 16% ethanol and a large engine (2.0L) needed only 6%. ================================================= =========== [Ed] Where are you reading that? The 16% ethanol only shows up for the most extreme cycle. See my quotes from the report, above. ================================================= ========== retarding spark is a compromise that decreases efficiency. Fuel that burns late in the power stroke produces mostly heat out the exhaust. ================================================== =========== [Ed] Sure, but look at the first paragraph on page 58 of the report. The result is not what you might expect. And look at the bottom graph on page 57. Surprise! That isn't surprising. To get maximum miles per gallon you need just a little less timing and a little less ethanol than the point where maximum thermal efficiency occurs. ================================================= ============ [Ed] Yes! And the amounts of ethanol required actually are quite low, for normal driving cycles. ================================================= ============ BTW the compression ratio and boost used in this study are not particularly high. I've seen studies using higher compression and boost where ethanol performed even better. ================================================= ============ {Ed} Yeah? For how long, before it coughs up a rod? g Of course ethanol will allow higher compression and/or higher boost, but again, the more ethanol you have in the mix, the lower its per-volume caloric content. "On the one hand...on the other hand..." ================================================= ============ Also, look at table 9 on page 56. Five degrees of retard results in only 1.55% loss of efficiency in the highly-turbocharged engine. And 5 deg. buys you a lot of allowed boost with gasoline. As I said, the curves cross in normal driving, but the upshot is that you actually can get HIGHER efficiency (in terms of fuel volume/mi.) with the higher-caloric-content gasoline in normal driving conditions. Overall, it's a very close call -- unless you go for a pipsqueek engine running at near hand-grenade-level peak effective pressures at nearly full throttle. Hmmm... Sounds like EcoBoost. ================================================== =========== At some point, the lines of volume efficiency cross, where the lower caloric content of ethanol is compensated by the very high turbo boost that ethanol allows. The report is worth reading. None of this has much real world significance. In the real world ethanol doesn't increase octane and therefore doesn't raise the knock limit. In the real world ethanol allows the oil refiners to cut costs and put a much lower grade fuel in the pipeline. If you find regular grade gas without ethanol it has the same octane as regular with ethanol. It will cost more because it costs more to produce. If the entire fuel supply had to be bumped up by the 3-4 octane points that ethanol provides, the cost increase would be even greater. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#62
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E10 (ethanol/ gas) and 2-cycle engines
On Sat, 31 May 2014 08:12:59 -0500, jim "
wrote: Ed Huntress wrote: "jim" wrote in message ... Ed Huntress wrote: The MIT report on efficiency with ethanol was misrepresented in the posts here. I read all 61 pages of it, and the story is that up to 20% or so ethanol will allow enough BMEP from boosted compression to increase efficiency in a high-speed highway cycle, with long runs above 60 mph and peak over 80 mph, if you are comparing a very small turbo engine with a much larger normally-aspirated one. That engine cycle is not used in EPA city/highway cycle comparisons. Which MIT report and what was misrepresented? ================================================== ========= [Ed] This was the statement: "This MIT study found that maximum thermal efficiency can be achieved with 20%-35% ethanol blends." That 20%-30% was stated in conclusion of the study. They concluded that knock was the limiting factor in thermal efficiency (Henry Ford could have told them that 100 years ago) and that somewhere between 20% and 30% ethanol would keep a turbo boosted engine from knocking at a timing that achieved maximum brake torque under all driving conditions. ================================================== ===== [Ed] This is why I said you have to read the study carefully. You've drawn two incorrect conclusions here. First, you're assuming that maximum fuel economy, in terms of gallons used per mile, occurs when thermal efficiency is maximum. That could be true if you were using a single type of fuel, but, as the study says, it's not true for a gasoline/ethanol blend: I didn't draw incorrect conclusions. Those are not my conclusions. The point of citing the study was to show that increased thermal efficiency that are possible with ethanol blends can offset losses due to lower heat content. "Different degrees of spark retard were applied to reduce the amount of ethanol required. Spark retard up to 5 CAD increases miles per gallon of the vehicle. This is because efficiency loss is insignificant with 5 CAD retard, but ethanol fraction decreases significantly therefore increasing the energy content of the fuel per volume. This suggests that the spark retard and ethanol injection can be incorporated together to optimize the efficiency of the engine." [p. 59] The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. The 20%-35% blend is required to achieve maximum thermal efficiency at all load conditions (including WOT for passing at 80 mph) There are several problems with this, among them that there's no attempt to show that a 9.2:1 compression ratio is the correct one for optimum efficiency (fuel economy, on a miles-per-gallon basis) of any possible combination of gasoline and ethanol. Another is that maximum efficiency isn't going to occur at full-throttle conditions. If you read the study carefully, you'll see this: Engineers have known for many decades that higher compression will increase efficiency. The SI engine can be just as efficient as a diesel if the compression and effective pressure are as high. The problem has always been the fuel will not tolerate it. As a result the real world gasoline engine is about 40% less efficient than the diesel. "Engine in vehicle simulation was used to estimate the amount of ethanol required to operate the engine without knock in various driving cycles. 2.0 L engine within 1 bar maximum boost required about 7.4% of ethanol fraction in volume for US06 driving cycle. Less than 1% of ethanol was required for city and highway driving cycles. US06 represents more aggressive driving style with high acceleration, so the engine operates and knock limited region more often, which results in a high ethanol fraction. "As the engine size was reduced from 2.0 L to 1.2 L, the fraction of ethanol required increased about twice for US06 cycle." [p. 59] The4 US06 cycle is the one that most closely matches the actual mileage motorists get. In other words, the actual fraction of ethanol required by the 1.2 L engine for knock-free performance is around 1% for city driving, and (if you check the charts) around 3% for highway driving. The "US06" cycle, a "supplemental" cycle, is about hard acceleration and high speeds. It's not about efficiency, and it doesn't represent typical lifetime driving cycles. The fuel economy tests are the ones that don't match the mileage real drivers get. As I said earlier, it's close to a wash, unless you spend most of your time going like hell with a tiny engine. BTW, one bar (14.5 psi boost, or two atmospheres absolute) of turbo boost is pretty rough on the engine, if you drive that way most of the time. The Cosworth 2.4 L, 700+ hp engines I used to inspect at CART races ran at 9.3 psi of boost. A street engine can take two or three bar for short cycles, but that isn't where fuel efficiency lies. The 2.0 L GM engine used as a baseline turbo engine in the MIT study is limited absolutely to two bar of boost. ================================================== ============ The point of citing the study was to counter the false claim that the energy content of the fuel is the solely what determines work output. The study demolishes that claim. ================================================== ============ [Ed] I don't know who made that claim, but you're right, it certainly isn't true. ================================================== ============ In other words, you didn't read what I wrote but instead you are going to tell me what I wrote. In normal driving, the MIT report says, there is almost no difference -- and required boost can be achieved with spark retardation that is so low it has almost no effect on performance. What you call "Normal driving" is the EPA fuel economy test driving cycles which do not push the engine very hard. ================================================== =========== [Ed] They aren't trying to push the engine hard. They're trying to achieve something like a real-world, typical driving cycle. And they're pretty good at achieving that. EPA FET generally are much better mileage than the match average driver gets. But more important, if that type of driving was all the driver ever needed engines would be designed a lot smaller. The fact is the current strategy is to build a much larger engine that gets poor mileage all the time so that the driver has some power to spare when needed. . What the study implies is that a different strategy of building a smaller engine that gets good mileage when "normal driving" but also can deliver high power for things high speed passing on a mountain road. If your full-throttle percentage of operation is typical and realistic, you get a better AVERAGE miles-per-gallon efficiency by retarding spark timing for those short periods of the overall cycle -- which requires less methanol, which, in turn, improves your (average) mileage. ================================================== ========== The report also showed that the break even point for fuel economy showed that for all driving cycles a small engine (1.2L) would require 16% ethanol and a large engine (2.0L) needed only 6%. ================================================== ========== [Ed] Where are you reading that? The 16% ethanol only shows up for the most extreme cycle. See my quotes from the report, above. ================================================== ========= The supplemtal test procedures were developed because of complaints that the standard procedures overstated the real world mileage people get. retarding spark is a compromise that decreases efficiency. Fuel that burns late in the power stroke produces mostly heat out the exhaust. ================================================== =========== [Ed] Sure, but look at the first paragraph on page 58 of the report. The result is not what you might expect. And look at the bottom graph on page 57. Surprise! That isn't surprising. To get maximum miles per gallon you need just a little less timing and a little less ethanol than the point where maximum thermal efficiency occurs. ================================================== =========== [Ed] Yes! And the amounts of ethanol required actually are quite low, for normal driving cycles. ================================================== =========== BTW the compression ratio and boost used in this study are not particularly high. I've seen studies using higher compression and boost where ethanol performed even better. ================================================== =========== {Ed} Yeah? For how long, before it coughs up a rod? g The cops will stop you before that happens unless maybe you are pulling a big boat. Of course ethanol will allow higher compression and/or higher boost, but again, the more ethanol you have in the mix, the lower its per-volume caloric content. "On the one hand...on the other hand..." ================================================== =========== Ethanol in higher concentrations would allow the freedom to design a smaller engine that can accelerate like a big engine but not get bad mileage in what you euphemistically call "normal driving". Look at the gains in mileage between a 1.2L and 2.0L. With say 25% ethanol it is possible to have a 1.2L that has the same power as a 2.0L running on straight gasoline but gets significantly better mileage in all driving cycles. Sure the 1.2L could get a little better mileage under low loads with say 5% ethanol but then you wouldn't be able to make full use of the compression and boost which would mean the motorist would think the engine is a dog when passing on the highway. In Brazil they design cars that do mush better on E25 than on straight gasoline. They also allow the motorist to choose how much ethanol goes into the tank along with the gasoline. In the US the EPA doesn't allow and doesn't allow mileage testing with ethanol. The EPA doesn't allow it because they are working for the auto makers and the oil cos. They know that allowing higher blends and testing fuel economy with those blends would lead to smaller engines that get the same power and consume a lot less fuel. But it will happen someday just as Henry Ford predicted. The industry efforts to thwart market realities will eventually fail. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com A large part of the knock reduction potential of ethanol results from the evaporative cooling of the intake charge due to rthanol evaporation. The same cooling helps horsepower by increasing the density of the air charge, raising the volumetric efficiency, and therefore the effective compression ratio. Depending on the design, the two can cancel each other out, so there is NO improvement in knock resistance - but a little more power from a lot more fuel. |
#63
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CNC Tattoing was E10 (ethanol/ gas) and 2-cycle engines
Gunner Asch on Fri, 30 May 2014 23:56:19 -0700
typed in rec.crafts.metalworking the following: But hey..she lives in Frisco and does tattoos and CNC lathe programming, evidently simultainiously. Hmm, sounds interesting - a CNC controlled tattooing bot. Oh dear - one more skilled trade being outsourced to machines. R2D2? -- pyotr filipivich The fears of one class of men are not the measure of the rights of another. -- George Bancroft |
#64
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CNC Tattoing was E10 (ethanol/ gas) and 2-cycle engines
"pyotr filipivich" wrote in message
... Gunner Asch on Fri, 30 May 2014 23:56:19 -0700 typed in rec.crafts.metalworking the following: But hey..she lives in Frisco and does tattoos and CNC lathe programming, evidently simultainiously. Hmm, sounds interesting - a CNC controlled tattooing bot. Oh dear - one more skilled trade being outsourced to machines. R2D2? pyotr filipivich http://en.wikipedia.org/wiki/In_the_Penal_Colony "...elaborate torture and execution device that carves the sentence of the condemned prisoner on his skin..." -Kafka |
#65
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E10 (ethanol/ gas) and 2-cycle engines
wrote:
The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. But that IS where the maximum power is extracted from the fuel. The highest HP per lb of fuel burned - which translates to the highest efficiency. On a spark ignition engine that is at the point where maximum torque is produced, and with the engine totally unthrottled - ie- wide open throttle loaded to maintain maximum torque That is true but its not very relevant to fuel economy for the cars on the road. Hardly any WOT operation occurs and WOT on a street car is not very wide open. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#66
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CNC Tattoing was E10 (ethanol/ gas) and 2-cycle engines
On Sat, 31 May 2014 21:10:55 -0700, pyotr filipivich
wrote: Gunner Asch on Fri, 30 May 2014 23:56:19 -0700 typed in rec.crafts.metalworking the following: But hey..she lives in Frisco and does tattoos and CNC lathe programming, evidently simultainiously. Hmm, sounds interesting - a CNC controlled tattooing bot. Oh dear - one more skilled trade being outsourced to machines. R2D2? C3PO. The bot has to regale you with liberal banter during the screwing, bluing, and tattooing, right? -- ....in order that a man may be happy, it is necessary that he should not only be capable of his work, but a good judge of his work. -- John Ruskin |
#67
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E10 (ethanol/ gas) and 2-cycle engines
On Sun, 01 Jun 2014 08:53:14 -0500, jim "
wrote: wrote: The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. But that IS where the maximum power is extracted from the fuel. The highest HP per lb of fuel burned - which translates to the highest efficiency. On a spark ignition engine that is at the point where maximum torque is produced, and with the engine totally unthrottled - ie- wide open throttle loaded to maintain maximum torque That is true but its not very relevant to fuel economy for the cars on the road. Hardly any WOT operation occurs and WOT on a street car is not very wide open. WOT is WOT, streat car or race. WOT means non throttled intake. If I floor the accellerator on my 3.8 Taurus or my 4.0 Ranger, the throttle is "wide open" If I am loaded and geared such that the speed does not change at that throttle position, and the engine is "on the cam" I am getting as much horsepower out of every lb of gas going though the engine as I can possible get with that fuel, timing setting, and compression ratio (and exhaust system, mixture, valve timing, and a host of other settings) Now, if you can adjust an engine so you have only the displacement, compression ratio, timing, and mixture required to produce the amount of power required to move the car at the speed you want to go at all times, you will get the best fuel economy with that engine running "wide open throttle" at all times. That's what a deisel does, other than being able to control the displacement - and a turbo diesel gets real close to that as well because it can control the amount of air consumed by the engine without throttling losses. That is where a large part of a diesel's economy comes from. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#68
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E10 (ethanol/ gas) and 2-cycle engines
wrote:
On Sun, 01 Jun 2014 08:53:14 -0500, jim " wrote: wrote: The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. But that IS where the maximum power is extracted from the fuel. The highest HP per lb of fuel burned - which translates to the highest efficiency. On a spark ignition engine that is at the point where maximum torque is produced, and with the engine totally unthrottled - ie- wide open throttle loaded to maintain maximum torque That is true but its not very relevant to fuel economy for the cars on the road. Hardly any WOT operation occurs and WOT on a street car is not very wide open. WOT is WOT, streat car or race. WOT means non throttled intake. If I floor the accellerator on my 3.8 Taurus or my 4.0 Ranger, the throttle is "wide open" If I am loaded and geared such that the speed does not change at that throttle position, and the engine is "on the cam" I am getting as much horsepower out of every lb of gas going though the engine as I can possible get with that fuel, timing setting, and compression ratio (and exhaust system, mixture, valve timing, and a host of other settings) On a typical street car running WOT at a constant speed, it will get you down the road at 100mph (or faster). Due to extra friction and wind resistence at that high speed you will get a lot poorer fuel economy than you would running at partial throttle at 40 mph. Now, if you can adjust an engine so you have only the displacement, compression ratio, timing, and mixture required to produce the amount of power required to move the car at the speed you want to go at all times, Then you won't have enough power to accelerate in order to reach that speed or when the road starts to go up hill you won't make it. you will get the best fuel economy with that engine running "wide open throttle" at all times. Maybe if the engine is small and is charging a battery that drives the vehicle. But then you have huge efficiency losses in carrying around many pounds of battery wherever you go. That's what a deisel does, Less energy consumed in pumping losses is not the only reason diesel is more efficient. Even if you are comparing a gasoline engine at WOT and a diesel putting out the same power, the diesel still converts more energy to work because of the higher compression and because it develops more internal pressure when it is most effective (i.e. near the top of the power stroke) --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#69
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E10 (ethanol/ gas) and 2-cycle engines
On Sun, 01 Jun 2014 14:18:25 -0500, jim "
wrote: wrote: On Sun, 01 Jun 2014 08:53:14 -0500, jim " wrote: wrote: The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. But that IS where the maximum power is extracted from the fuel. The highest HP per lb of fuel burned - which translates to the highest efficiency. On a spark ignition engine that is at the point where maximum torque is produced, and with the engine totally unthrottled - ie- wide open throttle loaded to maintain maximum torque That is true but its not very relevant to fuel economy for the cars on the road. Hardly any WOT operation occurs and WOT on a street car is not very wide open. WOT is WOT, streat car or race. WOT means non throttled intake. If I floor the accellerator on my 3.8 Taurus or my 4.0 Ranger, the throttle is "wide open" If I am loaded and geared such that the speed does not change at that throttle position, and the engine is "on the cam" I am getting as much horsepower out of every lb of gas going though the engine as I can possible get with that fuel, timing setting, and compression ratio (and exhaust system, mixture, valve timing, and a host of other settings) On a typical street car running WOT at a constant speed, it will get you down the road at 100mph (or faster). Due to extra friction and wind resistence at that high speed you will get a lot poorer fuel economy than you would running at partial throttle at 40 mph. If the engine is sized for maximum output running the car at 60mph, it won't. But I know what you mean. I DID state if the engine was "loaded and geared such that the speed does not change at that throttle position" - which might mean you are headed up a 30% grade with a 19 foot boat behind your fire breathing 6.2 liter monster!! Now, if you can adjust an engine so you have only the displacement, compression ratio, timing, and mixture required to produce the amount of power required to move the car at the speed you want to go at all times, Then you won't have enough power to accelerate in order to reach that speed or when the road starts to go up hill you won't make it. Untill the displacement, compression ratio, valve timing, or fuel delivery is adjusted to provide the extra power - which. to some extent, is what supercharging/turbocharging, displacement on demand, and variable valve timing, are all about - and what GDI and stratified combustion technology help with (and again, where diesels come into play) you will get the best fuel economy with that engine running "wide open throttle" at all times. Now I woulsd not necessarily sat "best fuel economy" - but "best efficiency." Maybe if the engine is small and is charging a battery that drives the vehicle. But then you have huge efficiency losses in carrying around many pounds of battery wherever you go. That's what a deisel does, Less energy consumed in pumping losses is not the only reason diesel is more efficient. Even if you are comparing a gasoline engine at WOT and a diesel putting out the same power, the diesel still converts more energy to work because of the higher compression and because it develops more internal pressure when it is most effective (i.e. near the top of the power stroke) Correct. But note - I included a lot of other conditions in the equation - including CR and VE - and stated (IIRC) it is LARGELY the reason it is more efficient - or something to that effect. Definitely diesel has other advantages (as well as drawbacks) to it's design. Today's computer controlled turbocharged direct injection, variable valve timing and displacement on demand engines are getting a lot closer to diesel efficiency territory. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#70
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E10 (ethanol/ gas) and 2-cycle engines
On 5/30/2014 10:57 AM, jim wrote:
But there is no incentive for automakers to design cars that perform better on ethanol blends as long as the EPA requires fuel economy testing to done with straight gasoline without ethanol. Who knew you were spreading that conspiracy k00kery in here as well! |
#71
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E10 (ethanol/ gas) and 2-cycle engines
On 5/30/2014 4:30 PM, jim wrote:
If the entire fuel supply had to be bumped up by the 3-4 octane points that ethanol provides, the cost increase would be even greater. http://www.eia.gov/tools/faqs/faq.cfm?id=27&t=10 All gasoline vehicles can use E10. Currently only light-duty vehicles with a model year 2001 or greater can use E15. Only "flex-fuel" vehicles can use gasoline with an ethanol content greater than E15. The energy content of ethanol is about 33% less than "pure" gasoline, although this varies depending on the amount of denaturant that is added to the ethanol. Thus, vehicle fuel economy may decrease by up to 3.3% when using E10. |
#72
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E10 (ethanol/ gas) and 2-cycle engines
On 5/30/2014 8:19 PM, jim wrote:
Ethanol is about 50 cents less than the CBOB blend stock last time I looked. http://www.eia.gov/tools/faqs/faq.cfm?id=27&t=10 All gasoline vehicles can use E10. Currently only light-duty vehicles with a model year 2001 or greater can use E15. Only "flex-fuel" vehicles can use gasoline with an ethanol content greater than E15. The energy content of ethanol is about 33% less than "pure" gasoline, although this varies depending on the amount of denaturant that is added to the ethanol. Thus, vehicle fuel economy may decrease by up to 3.3% when using E10. |
#73
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E10 (ethanol/ gas) and 2-cycle engines
On 5/30/2014 8:21 PM, jim wrote:
If the tanker truck is filled with E10 then ethanol is blended with 84 octane as the truck is filled. http://www.eia.gov/tools/faqs/faq.cfm?id=27&t=10 All gasoline vehicles can use E10. Currently only light-duty vehicles with a model year 2001 or greater can use E15. Only "flex-fuel" vehicles can use gasoline with an ethanol content greater than E15. The energy content of ethanol is about 33% less than "pure" gasoline, although this varies depending on the amount of denaturant that is added to the ethanol. Thus, vehicle fuel economy may decrease by up to 3.3% when using E10. |
#74
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E10 (ethanol/ gas) and 2-cycle engines
On 5/31/2014 7:12 AM, jim wrote:
The point of citing the study was to show that increased thermal efficiency that are possible with ethanol blends can offset losses due to lower heat content. http://www.eia.gov/tools/faqs/faq.cfm?id=27&t=10 All gasoline vehicles can use E10. Currently only light-duty vehicles with a model year 2001 or greater can use E15. Only "flex-fuel" vehicles can use gasoline with an ethanol content greater than E15. The energy content of ethanol is about 33% less than "pure" gasoline, although this varies depending on the amount of denaturant that is added to the ethanol. Thus, vehicle fuel economy may decrease by up to 3.3% when using E10. |
#75
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E10 (ethanol/ gas) and 2-cycle engines
On 5/31/2014 7:35 AM, jim wrote:
jim wrote: In the US the EPA doesn't allow and doesn't allow mileage testing with ethanol. In the US the EPA doesn't allow higher concentrations of ethanol and doesn't allow fuel economy testing with ethanol. Because there is no single national standard for blending, duh. |
#76
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E10 (ethanol/ gas) and 2-cycle engines
On 6/1/2014 7:53 AM, jim wrote:
wrote: The other assumption implied by your statement is that the conditions described -- 9.2 CR, and one bar (14.5 psi) maximum boost -- are conditions at which maximum efficiency is achieved. Far from it. In fact, running at 14.5 psi of boost, you're either accelerating hard or you're going like hell. But that IS where the maximum power is extracted from the fuel. The highest HP per lb of fuel burned - which translates to the highest efficiency. On a spark ignition engine that is at the point where maximum torque is produced, and with the engine totally unthrottled - ie- wide open throttle loaded to maintain maximum torque That is true but its not very relevant to fuel economy for the cars on the road. http://www.eia.gov/tools/faqs/faq.cfm?id=27&t=10 All gasoline vehicles can use E10. Currently only light-duty vehicles with a model year 2001 or greater can use E15. Only "flex-fuel" vehicles can use gasoline with an ethanol content greater than E15. The energy content of ethanol is about 33% less than "pure" gasoline, although this varies depending on the amount of denaturant that is added to the ethanol. Thus, vehicle fuel economy may decrease by up to 3.3% when using E10. |
#77
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E10 (ethanol/ gas) and 2-cycle engines
"jim" " wrote in message
... wrote: On a typical street car running WOT at a constant speed, it will get you down the road at 100mph (or faster). Due to extra friction and wind resistence at that high speed you will get a lot poorer fuel economy than you would running at partial throttle at 40 mph. You are -slowly- learning what we have known for decades. You don't need to parrot it back at us, just stop ranting and listen. |
#78
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E10 (ethanol/ gas) and 2-cycle engines
On Sun, 01 Jun 2014 14:36:43 -0600, Rolling Block wrote:
On 5/30/2014 8:21 PM, jim wrote: If the tanker truck is filled with E10 then ethanol is blended with 84 octane as the truck is filled. http://www.eia.gov/tools/faqs/faq.cfm?id=27&t=10 All gasoline vehicles can use E10. Currently only light-duty vehicles with a model year 2001 or greater can use E15. Only "flex-fuel" vehicles can use gasoline with an ethanol content greater than E15. The energy content of ethanol is about 33% less than "pure" gasoline, although this varies depending on the amount of denaturant that is added to the ethanol. Thus, vehicle fuel economy may decrease by up to 3.3% when using E10. I beg to differ, as I lost fifteen percent of my mileage when Oregon moved to E10 "oxygenated fuel". Feh! -- ....in order that a man may be happy, it is necessary that he should not only be capable of his work, but a good judge of his work. -- John Ruskin |
#79
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E10 (ethanol/ gas) and 2-cycle engines
Larry Jaques fired this volley in
: I beg to differ, as I lost fifteen percent of my mileage when Oregon moved to E10 "oxygenated fuel". Feh! The ethanol itself is 33% less efficient, but it has other mitigating effects on the combustion process and temperature, moisture absorption, etc. that can alter the overall efficiency of the 'fuel', et. al., far beyond the proportional efficiency difference between the two before they're mixed. Lloyd |
#80
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E10 (ethanol/ gas) and 2-cycle engines
On Sun, 01 Jun 2014 16:37:01 -0700, Larry Jaques
wrote: On Sun, 01 Jun 2014 14:36:43 -0600, Rolling Block wrote: On 5/30/2014 8:21 PM, jim wrote: If the tanker truck is filled with E10 then ethanol is blended with 84 octane as the truck is filled. http://www.eia.gov/tools/faqs/faq.cfm?id=27&t=10 All gasoline vehicles can use E10. Currently only light-duty vehicles with a model year 2001 or greater can use E15. Only "flex-fuel" vehicles can use gasoline with an ethanol content greater than E15. The energy content of ethanol is about 33% less than "pure" gasoline, although this varies depending on the amount of denaturant that is added to the ethanol. Thus, vehicle fuel economy may decrease by up to 3.3% when using E10. I beg to differ, as I lost fifteen percent of my mileage when Oregon moved to E10 "oxygenated fuel". Feh! Well, the actual energy deficiency is about 50%, so if the engine is set up to run on it efficiently, E10 will cost 5% in fuel economy (which is what I've found to be pretty close) Some engines that are already set to run lean will suffer a LOT more when ethanol is added to the equation. |
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