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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Took some photos in the shop today....
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#2
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Took some photos in the shop today....
Tom Gardner wrote: On 1/1/2013 4:01 PM, wrote: On Jan 1, 10:46 am, jon_banquer wrote: I believe Jon. But I think he really said is that he can not remember the last time he machined an aerospace part. Dan You have never in your life machined a tight tolerance aerospace part. You're such an idiot that you think .030 is a typical aerospace tolerance. You are correct. I have never machined an aerospace part as I was an engineer and did no machining. On the other hand I did specify tolerances on aerospace dwg's. So I do know you are mistaken. Dan I was always taught (while working toward my masters in Mechanical Engineering) that the closer the tolerances the poorer the design. Then how do you explain the 'Pinto'? ;-) |
#3
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Took some photos in the shop today....
"Tom Gardner" Mars@Tacks wrote in message
... I was always taught (while working toward my masters in Mechanical Engineering) that the closer the tolerances the poorer the design. I may have found the history of the 0.030" tolerance. A WW2 aircraft sheet metal book I have shows sample prints for minor interior sheet-metal brackets from Douglas Aircraft on which the default tolerance for fractional dimensions is 1/32". The default for decimals is 0.010" unless otherwise specified in the form of max over min, such as 0.147 over 0.140 for clearance for the wood screws that secure cork rings onto a thermos bottle holder. jsw |
#4
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Took some photos in the shop today....
On Jan 2, 4:26*pm, "Jim Wilkins" wrote:
"Tom Gardner" Mars@Tacks wrote in message ... I was always taught (while working toward my masters in Mechanical Engineering) that the closer the tolerances the poorer the design. I may have found the history of the 0.030" tolerance. A WW2 aircraft sheet metal book I have shows sample prints for minor interior sheet-metal brackets from Douglas Aircraft on which the default tolerance for fractional dimensions is 1/32". The default for decimals is 0.010" unless otherwise specified in the form of max over min, such as 0.147 over 0.140 for clearance for the wood screws that secure cork rings onto a thermos bottle holder. jsw Sheet metal parts and machined parts aren't in the same class. I've been a machinist since 1993 (graduated adult education for machining / toolmaking in 1994 with 1080 hours credited my apprenticeship) I have worked in the machining trade consistently ever since. I've never seen a + / - .030 wide open tolerance on a aerospace machined part in the 20 years I've been in the machining trade. Neither has the person who posted in this thread and who worked for Boeing for many years. |
#5
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Took some photos in the shop today....
"Michael A. Terrell" wrote in message
m... Then how do you explain the 'Pinto'? ;-) That was Ford's revenge on small-car buyers. On many visits in the 1970's to midwestern auto plants I saw ONE Honda, NO Volkswagens and only a couple of Toyotas. What you drove determined how close in you could park. |
#6
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Took some photos in the shop today....
Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... Then how do you explain the 'Pinto'? ;-) That was Ford's revenge on small-car buyers. On many visits in the 1970's to midwestern auto plants I saw ONE Honda, NO Volkswagens and only a couple of Toyotas. What you drove determined how close in you could park. I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) |
#7
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Took some photos in the shop today....
"Michael A. Terrell" wrote in message
I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) I gained more respect for and took better care of my 12 year old, $200 VW Beetle after an Army buddy showed me his new Pinto. |
#8
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Took some photos in the shop today....
On Jan 2, 5:30*pm, "Jim Wilkins" wrote:
"Michael A. Terrell" wrote in message * I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) I gained more respect for and took better care of my 12 year old, $200 VW Beetle after an Army buddy showed me his new Pinto. Here is were the VW Beetle really came from: http://www.dailymail.co.uk/news/arti...an-claims.html |
#9
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Took some photos in the shop today....
On Wed, 02 Jan 2013 20:16:45 -0500, "Michael A. Terrell"
wrote: Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... Then how do you explain the 'Pinto'? ;-) That was Ford's revenge on small-car buyers. On many visits in the 1970's to midwestern auto plants I saw ONE Honda, NO Volkswagens and only a couple of Toyotas. What you drove determined how close in you could park. I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) ^5 !!! Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#10
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Took some photos in the shop today....
On Wed, 02 Jan 2013 20:16:45 -0500, "Michael A. Terrell"
wrote: Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... Then how do you explain the 'Pinto'? ;-) That was Ford's revenge on small-car buyers. On many visits in the 1970's to midwestern auto plants I saw ONE Honda, NO Volkswagens and only a couple of Toyotas. What you drove determined how close in you could park. I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) You guys. tsk tsk tsk I participated in the warranty repair of many Pintos (Support gas tank, R&R straps, insert nylon plate. Done.) while working at a Ford dealership. And I later owned one. Guess what? I'm still here and I have no burns on me, but I didn't "park it on the freeway" like the one idiot lady did. http://www.pointoflaw.com/articles/T...Pinto_Case.pdf Ford was screwed 'n crucified by the memo and their use of the NHTSA's own figure of $200k as the exact value of a human life. -- Inside every older person is a younger person wondering WTF happened. |
#11
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Took some photos in the shop today....
On Wed, 02 Jan 2013 22:24:40 -0800, Larry Jaques
wrote: On Wed, 02 Jan 2013 20:16:45 -0500, "Michael A. Terrell" wrote: Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... Then how do you explain the 'Pinto'? ;-) That was Ford's revenge on small-car buyers. On many visits in the 1970's to midwestern auto plants I saw ONE Honda, NO Volkswagens and only a couple of Toyotas. What you drove determined how close in you could park. I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) You guys. tsk tsk tsk I participated in the warranty repair of many Pintos (Support gas tank, R&R straps, insert nylon plate. Done.) while working at a Ford dealership. And I later owned one. Guess what? I'm still here and I have no burns on me, but I didn't "park it on the freeway" like the one idiot lady did. http://www.pointoflaw.com/articles/T...Pinto_Case.pdf Ford was screwed 'n crucified by the memo and their use of the NHTSA's own figure of $200k as the exact value of a human life. We owned a Pinto and found it to be a rather nice car. But..we had the gas tank mod done. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#12
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Took some photos in the shop today....
Jim Wilkins wrote: "Michael A. Terrell" wrote in message I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) I gained more respect for and took better care of my 12 year old, $200 VW Beetle after an Army buddy showed me his new Pinto. I know that it's odd, but I don't remember ever seeing one without rust or dents. |
#13
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Took some photos in the shop today....
Larry Jaques wrote: On Wed, 02 Jan 2013 20:16:45 -0500, "Michael A. Terrell" wrote: Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... Then how do you explain the 'Pinto'? ;-) That was Ford's revenge on small-car buyers. On many visits in the 1970's to midwestern auto plants I saw ONE Honda, NO Volkswagens and only a couple of Toyotas. What you drove determined how close in you could park. I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) You guys. tsk tsk tsk I participated in the warranty repair of many Pintos (Support gas tank, R&R straps, insert nylon plate. Done.) while working at a Ford dealership. And I later owned one. Guess what? I'm still here and I have no burns on me, but I didn't "park it on the freeway" like the one idiot lady did. Shame on you, Larry. Where is your sense of humor? You survived, inspite of driving a Pinto. (AKA: The flaming bean) ;-) |
#14
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Took some photos in the shop today....
"Michael A. Terrell" wrote in message ... Jim Wilkins wrote: "Michael A. Terrell" wrote in message I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) I gained more respect for and took better care of my 12 year old, $200 VW Beetle after an Army buddy showed me his new Pinto. I know that it's odd, but I don't remember ever seeing one without rust or dents. The rust on my VW was from the salt on icy winter roads and the dents from rocks and trees, as it could go where hardly anything else could. The Jeep guys who brag about their 4WD agility were notable for their absence. After driving an M151 Jeep long distances on the German Autobahn to reach remote radio relay sites I can see why. I helped pull a VW out of a sandpit pond after the kids inside misjudged their hill-climbing skill. The waterline was at about the top of the rear fender well. We were on dirt bikes and had no rope or winches, but fortunately VWs are light enough to manhandle. jsw |
#15
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Took some photos in the shop today....
On Thu, 03 Jan 2013 05:57:34 -0500, "Michael A. Terrell"
wrote: Larry Jaques wrote: On Wed, 02 Jan 2013 20:16:45 -0500, "Michael A. Terrell" wrote: Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... Then how do you explain the 'Pinto'? ;-) That was Ford's revenge on small-car buyers. On many visits in the 1970's to midwestern auto plants I saw ONE Honda, NO Volkswagens and only a couple of Toyotas. What you drove determined how close in you could park. I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) You guys. tsk tsk tsk I participated in the warranty repair of many Pintos (Support gas tank, R&R straps, insert nylon plate. Done.) while working at a Ford dealership. And I later owned one. Guess what? I'm still here and I have no burns on me, but I didn't "park it on the freeway" like the one idiot lady did. Shame on you, Larry. Where is your sense of humor? You survived, inspite of driving a Pinto. (AKA: The flaming bean) ;-) I don't feel that wasting a perfectly good (OK, mediocre) vehicle when a suitable application of high explosives will work much, much better, is a good idea. (Did you catch the humor in that, I hope?) -- Inside every older person is a younger person wondering WTF happened. |
#16
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Took some photos in the shop today....
Jim Wilkins wrote: "Michael A. Terrell" wrote in message ... Jim Wilkins wrote: "Michael A. Terrell" wrote in message I heard that it was a failed military prototype, intended to be backed into battle so their exploding gas tank would take out the enemy. ;-) I gained more respect for and took better care of my 12 year old, $200 VW Beetle after an Army buddy showed me his new Pinto. I know that it's odd, but I don't remember ever seeing one without rust or dents. The rust on my VW was from the salt on icy winter roads and the dents from rocks and trees, as it could go where hardly anything else could. The Jeep guys who brag about their 4WD agility were notable for their absence. After driving an M151 Jeep long distances on the German Autobahn to reach remote radio relay sites I can see why. I helped pull a VW out of a sandpit pond after the kids inside misjudged their hill-climbing skill. The waterline was at about the top of the rear fender well. We were on dirt bikes and had no rope or winches, but fortunately VWs are light enough to manhandle. People used to tell me to sell my stepvan & buy a 4W drive jeep for a service vehicle. I just laughed at them, and later saw them stuck in a snowbank & too far away to reach with the chains I had, so they had to wait & pay for a wrecker. My tyuck weighed 6150 pounds without all the tools, parts & manuals + a full 30 gallon tank. It's a good thing the old VWs would float for a while. |
#17
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Took some photos in the shop today....
Larry Jaques wrote: I don't feel that wasting a perfectly good (OK, mediocre) vehicle when a suitable application of high explosives will work much, much better, is a good idea. (Did you catch the humor in that, I hope?) More like thinly veiled sarcasm, but I got it. |
#18
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Took some photos in the shop today....
On 1/2/2013 7:26 PM, Jim Wilkins wrote:
"Tom Gardner" Mars@Tacks wrote in message ... I was always taught (while working toward my masters in Mechanical Engineering) that the closer the tolerances the poorer the design. I may have found the history of the 0.030" tolerance. A WW2 aircraft sheet metal book I have shows sample prints for minor interior sheet-metal brackets from Douglas Aircraft on which the default tolerance for fractional dimensions is 1/32". The default for decimals is 0.010" unless otherwise specified in the form of max over min, such as 0.147 over 0.140 for clearance for the wood screws that secure cork rings onto a thermos bottle holder. jsw Exactly. For most die work we'll hold .0005", for the length of the pins on a die set we use a tape measure. The point is to know the difference...and obviously the trolls don't. |
#19
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Took some photos in the shop today....
"Tom Gardner" Mars@Tacks wrote in message
... On 1/2/2013 7:26 PM, Jim Wilkins wrote: ..... Exactly. For most die work we'll hold .0005", for the length of the pins on a die set we use a tape measure. The point is to know the difference...and obviously the trolls don't. How often do y'all see machinists also shear and bend sheet metal? jsw |
#20
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Took some photos in the shop today....
On Jan 4, 9:46*am, "Jim Wilkins" wrote:
"Tom Gardner" Mars@Tacks wrote in message ... On 1/2/2013 7:26 PM, Jim Wilkins wrote: ..... Exactly. *For most die work we'll hold .0005", for the length of the pins on a die set we use a tape measure. *The point is to know the difference...and obviously the trolls don't. How often do y'all see machinists also shear and bend sheet metal? jsw Depends on the shop. Never in many shops I've worked in. Frequently at Qualcomm's prototype machine shop. (sheet metal shop is attached to the machine shop.) |
#21
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Took some photos in the shop today....
On Fri, 4 Jan 2013 12:46:09 -0500, "Jim Wilkins"
wrote: "Tom Gardner" Mars@Tacks wrote in message m... On 1/2/2013 7:26 PM, Jim Wilkins wrote: ..... Exactly. For most die work we'll hold .0005", for the length of the pins on a die set we use a tape measure. The point is to know the difference...and obviously the trolls don't. How often do y'all see machinists also shear and bend sheet metal? jsw Quite a few "general machinists" will do it as part of their project. Just like they will weld and braze, and torch or plasma cut. And besides, this is a METALWORKING group - not a "machinists" or "cnc" or "cad/cam" group. It's RCM - which even includes hammering copper, or wire sculpture. |
#22
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Took some photos in the shop today....
On Jan 4, 12:51*pm, wrote:
On Fri, 4 Jan 2013 12:46:09 -0500, "Jim Wilkins" wrote: "Tom Gardner" Mars@Tacks wrote in message m... On 1/2/2013 7:26 PM, Jim Wilkins wrote: ..... Exactly. *For most die work we'll hold .0005", for the length of the pins on a die set we use a tape measure. *The point is to know the difference...and obviously the trolls don't. How often do y'all see machinists also shear and bend sheet metal? jsw Quite a few "general machinists" will do it as part of their project. Just like they will weld and braze, and torch or plasma cut. *And besides, this is a METALWORKING group - not a "machinists" or "cnc" or "cad/cam" group. It's RCM - which even includes hammering copper, or wire sculpture. It's now a group hijacked by phony conservative assholes who follow the cult of Gunner. These phony conservative assholes have forgotten what conservatism should mean as well as what ethics are. |
#23
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Took some photos in the shop today....
wrote in message
... On Fri, 4 Jan 2013 12:46:09 -0500, "Jim Wilkins" wrote: How often do y'all see machinists also shear and bend sheet metal? jsw ...And besides, this is a METALWORKING group - not a "machinists" or "cnc" or "cad/cam" group. It's RCM - which even includes hammering copper, or wire sculpture. I've known some willing to stray from their comfort zone and others who became very defensive when asked to, for instance drilling and tapping freehand. It's a simple question, don't wet yourself over it. |
#24
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Took some photos in the shop today....
On Jan 4, 3:45*pm, "Jim Wilkins" wrote:
wrote in message ... On Fri, 4 Jan 2013 12:46:09 -0500, "Jim Wilkins" wrote: How often do y'all see machinists also shear and bend sheet metal? jsw ...And besides, this is a METALWORKING group - not a "machinists" or "cnc" or "cad/cam" group. It's RCM - which even includes hammering copper, or wire sculpture. I've known some willing to stray from their comfort zone and others who became very defensive when asked to, for instance drilling and tapping freehand. It's a simple question, don't wet yourself over it. I often prefer (see the picture I posted of Qualcomm's prototype machine shop) to tap by hand using my Tapmatic tapping head rather do tapping on the CNC and break a tap. This is especially true of small taps and blind holes. Those two drill presses are there for a reason. |
#25
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Took some photos in the shop today....
On Fri, 4 Jan 2013 13:08:38 -0800 (PST), jon_banquer
wrote: On Jan 4, 12:51*pm, wrote: On Fri, 4 Jan 2013 12:46:09 -0500, "Jim Wilkins" wrote: "Tom Gardner" Mars@Tacks wrote in message m... On 1/2/2013 7:26 PM, Jim Wilkins wrote: ..... Exactly. *For most die work we'll hold .0005", for the length of the pins on a die set we use a tape measure. *The point is to know the difference...and obviously the trolls don't. How often do y'all see machinists also shear and bend sheet metal? jsw Quite a few "general machinists" will do it as part of their project. Just like they will weld and braze, and torch or plasma cut. *And besides, this is a METALWORKING group - not a "machinists" or "cnc" or "cad/cam" group. It's RCM - which even includes hammering copper, or wire sculpture. It's now a group hijacked by phony conservative assholes who follow the cult of Gunner. These phony conservative assholes have forgotten what conservatism should mean as well as what ethics are. In addition we have the non-metalworking computer idjets. |
#26
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Took some photos in the shop today....
"Michael A. Terrell" on Wed, 02 Jan 2013
17:07:49 -0500 typed in rec.crafts.metalworking the following: Tom Gardner wrote: On 1/1/2013 4:01 PM, wrote: On Jan 1, 10:46 am, jon_banquer wrote: I believe Jon. But I think he really said is that he can not remember the last time he machined an aerospace part. Dan You have never in your life machined a tight tolerance aerospace part. You're such an idiot that you think .030 is a typical aerospace tolerance. Gee, it was on the parts I was machining. Boeing parts, Bombardier, and some others I don't recall. After all, I was just making the parts, not nattering on about the drawing. You are correct. I have never machined an aerospace part as I was an engineer and did no machining. On the other hand I did specify tolerances on aerospace dwg's. So I do know you are mistaken. Dan Oh, so you're the one!!!! (Boeing and their ADCNs which you had to read to find out why the part actually was in spec, despite not matching the drawing on the top of the stack.) I was always taught (while working toward my masters in Mechanical Engineering) that the closer the tolerances the poorer the design. Then how do you explain the 'Pinto'? ;-) There is "poor design" and then there is "Bad Design". "Bad design! no biscuit for you! Bad design, go to your room!" -- pyotr filipivich Question for the gun Control advocates, "Do you agree with this statement?" "I would rather have a society without guns, even if it means that people cannot defend themselves against murder (with other weapons), rape, robbery, and assault. I would rather make everyone defenseless than have to endure the mass shootings that occasionally occur. If that means that many more people, (particularly the old, the weak, and the infirm) are subjected to these violent crimes, then so be it. They'll just have to suffer more. I do claim the power to dictate whether or not others are able to defend themselves." |
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