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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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SWMBO and I were visiting family graves at a nearby cemetary today (It's
a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff -- Jeffry Wisnia (W1BSV + Brass Rat '57 EE) The speed of light is 1.8*10e12 furlongs per fortnight. |
#2
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I would use 3M 5200 or 4200.
i On 2011-09-25, jeff_wisnia wrote: SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff |
#3
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![]() "jeff_wisnia" wrote in message ... The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Construction adhesive |
#4
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![]() "jeff_wisnia" wrote in message ... SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff -- Jeffry Wisnia (W1BSV + Brass Rat '57 EE) The speed of light is 1.8*10e12 furlongs per fortnight. Maybe consider SIKA-291. It slightly flexible when cured and seems to stick very very well to just about anything, its also water proof. The down side is once its stuck on there is little chance of getting it off. Comes in black & white. http://www.sika.com.au/cmi/pdfs/TDS_Sikaflex291.pdf |
#5
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On 2011-09-25, Dennis wrote:
"jeff_wisnia" wrote in message ... SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff Maybe consider SIKA-291. It slightly flexible when cured and seems to stick very very well to just about anything, its also water proof. The down side is once its stuck on there is little chance of getting it off. Comes in black & white. http://www.sika.com.au/cmi/pdfs/TDS_Sikaflex291.pdf Seems about similar to 3M 4200. i |
#6
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On 9/24/2011 9:49 PM, Ignoramus18868 wrote:
On 2011-09-25, wrote: wrote in message ... SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff Maybe consider SIKA-291. It slightly flexible when cured and seems to stick very very well to just about anything, its also water proof. The down side is once its stuck on there is little chance of getting it off. Comes in black& white. http://www.sika.com.au/cmi/pdfs/TDS_Sikaflex291.pdf Seems about similar to 3M 4200. i Short term, yes, but in the long term Sikaflex is the stuff. It never hardens - remains flexible forever. Only down side is the price! |
#7
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![]() "Richard" wrote in message m... On 9/24/2011 9:49 PM, Ignoramus18868 wrote: On 2011-09-25, wrote: wrote in message ... SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff Maybe consider SIKA-291. It slightly flexible when cured and seems to stick very very well to just about anything, its also water proof. The down side is once its stuck on there is little chance of getting it off. Comes in black& white. http://www.sika.com.au/cmi/pdfs/TDS_Sikaflex291.pdf Seems about similar to 3M 4200. i Short term, yes, but in the long term Sikaflex is the stuff. It never hardens - remains flexible forever. Only down side is the price! Yeah, the Sika is great stuff. It's costly but not over the top her in Oz. About $10 for a tube or $18 for a cartridge. I just hate it when the second half of the cartridge goes off before I get to use it! Sounds like a tube might do the OP's job. |
#8
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On Sun, 25 Sep 2011 14:10:26 +0800, "Dennis"
wrote: Yeah, the Sika is great stuff. It's costly but not over the top her in Oz. About $10 for a tube or $18 for a cartridge. I just hate it when the second half of the cartridge goes off before I get to use it! Don't you use caulking condoms, boy? I swear by 'em. http://littleredcap.com/ About $5 for a plastic "tin" of 25 at Ace. Sounds like a tube might do the OP's job. Ditto. -- If you're trying to take a roomful of people by surprise, it's a lot easier to hit your targets if you don't yell going through the door. -- Lois McMaster Bujold |
#9
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On Sep 24, 8:35*pm, jeff_wisnia
wrote: SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Jeffry Wisnia (W1BSV + Brass Rat '57 EE) The speed of light is 1.8*10e12 furlongs per fortnight. I would talk to these folks. They may not be the right choice, but I think they might be the best for granite to ceramic. www.sauereisen.com/ Dan |
#10
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On Sep 24, 11:12*pm, " wrote:
I would talk to these folks. *They may not be the right choice, but I think they might be the best for granite to ceramic. www.sauereisen.com/ * * * * * * * * * * * * * * * * * * * * * * *Dan There are lots of adhesives that will work. My recommendation is not based on the strength of the connection, but because a non organic adhesive may age better than an organic adhesive. But I do not have any experience with this. So contact the companies. Is there anyway to use anchor bolts? Dan |
#11
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On 9/24/2011 7:35 PM, jeff_wisnia wrote:
SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff Epoxies tend not to stick well to metals. Oh, sure they can stick but often pop loose at inopportune times. No funnies intended, but I would highly recommend Goo in any of the various packages. Shoe Goo, Goop, E6000, etc. They stick tenaciously and remain flexible, an important point when dissimilar expansion rates are involved. |
#12
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On Sat, 24 Sep 2011 23:55:49 -0500, Richard
wrote: On 9/24/2011 7:35 PM, jeff_wisnia wrote: SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff Epoxies tend not to stick well to metals. Oh, sure they can stick but often pop loose at inopportune times. No funnies intended, but I would highly recommend Goo in any of the various packages. Shoe Goo, Goop, E6000, etc. They stick tenaciously and remain flexible, an important point when dissimilar expansion rates are involved. Or use urethane windsheild mounting adhesive - it will stick to ANYTHING. |
#13
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jeff_wisnia wrote:
SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff I went through this a few years ago when I first started doing cemetery grounds keeping. Talked to all of the stone crews about it and they all told be the same thing. 3M block and stone adhesive (you can buy it in a caulk tube at the most home supply places. Works real well. You CLEAN the surface real well. Apply a small layer (like you would doing tile) Now place the tile and clamp it in place. Let it set about 8 hours and pull the clamps. It sets up weatherproof, slightly flexible and TOUGH. Clean up any extra before it starts to set up. -- Steve W. |
#14
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![]() Hey Jeff, I can't speak for you area, but here the "monument companies" have what I consider to be very reasonable rates. Maybe give one of them a call and see what they would do it for. Sometimes there is a "marque" somwhere to identify the company, or look at some more current stones nearby to get a name. Take care. Brian Lawson, Bothwell, Ontario. XXXXXXXXXXXXXXXXXXXXX On Sat, 24 Sep 2011 20:35:29 -0400, jeff_wisnia wrote: SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff |
#15
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On 9/24/2011 7:35 PM, jeff_wisnia wrote:
SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff Jeff, the original was probably Plaster of Paris. It was and sometimes still is the normal installation for marble and granite wall slabs. I would contact a local monument company for their recommendation, but would guess that construction adhesive, silicone, or polyurethane caulk will be the reply. |
#16
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On Sat, 24 Sep 2011 20:35:29 -0400, jeff_wisnia
wrote: SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff They make a stuff for putting tile on stainless steel fireplaces. Its is a bit drippy and pricey, but it an't coming back off. I used the last of it fixing numerous holes in my simi trailer with pennies and quarters. I tryed to get the lid off the gallon paint can to the point of having the rolled edge of the lid straight and the channel of the can sticking straight up. Should have taken a picture of that, looked like someone was starving without a can opener and the can won. Had to cut the side wall at the top of the can off. PX-85 or something like that, would have to ask in a big city or good net searching to find it. SW |
#17
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On Sat, 24 Sep 2011 20:35:29 -0400, jeff_wisnia
wrote: SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, In the early stages of my new career I experimented a lot with gluing stones together and to metal. This is what I found: 1) Epoxy worked just fine (West system, JB Weld) until you exposed the structure to sun. Then the whole thing got heated and the epoxy bond weakened considerably. 2) The one adhesive I found satisfactory was this one: http://www.lepageproducts.com/Produc...l.aspx?pid=84# Not sure if you can get it where you are. They do make an "advanced" formula now. The only thing I found to be a bit of a pain about it was the high viscosity. Spreading it on the surfaces was a bit difficult. Michael Koblic, Campbell River, BC |
#19
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On Mon, 26 Sep 2011 18:46:43 -0700, Larry Jaques
wrote: [...] Did you try Goop's E6000? I love the stuff but don't recall if I've glued metal and exposed it to the sun. Yes, but not on stones. I found it under performed in other apps compared with other glues. For instance for gluing brass to steel it was consistently inferior to Houshold Goop (the only one that works well in that app for me). Michael Koblic, Campbell River, BC |
#20
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#21
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#22
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On Wed, 28 Sep 2011 06:19:24 -0700, Larry Jaques
wrote: On Tue, 27 Sep 2011 21:31:41 -0700, wrote: On Mon, 26 Sep 2011 18:46:43 -0700, Larry Jaques wrote: [...] Did you try Goop's E6000? I love the stuff but don't recall if I've glued metal and exposed it to the sun. Yes, but not on stones. I found it under performed in other apps compared with other glues. For instance for gluing brass to steel it was consistently inferior to Houshold Goop (the only one that works well in that app for me). Interesting! I'm a Goop believer and have a drawer full of each of their types. E6000 is a bit less viscous and easier to work with than the others, and I've never had a failure with it. I'll note your info. Brass and steel expand at way different rates, so I'm surprised anything short of solder/brazing works there at all. Do you have to use a thick layer of adhesive to allow that large movement? Does the adhesive decouple them, and limit some of the differential? Most of my use is on broken paperback book spines, shoes, plastic, and leather. Shoe Goop works so well it outlasted the sole. Agree that E6000 is much more pleasant to work with due to its low viscosity. I was disappointed that it did not perform as well as the Goop. I asked the manufacturer if it is possible to thin the Goop but they were not encouraging. I am guessing toluene would be the stuff to use but I have not tried it. By the nature of the application I am trying for as thin a layer of Goop as I can possibly achieve which is not easy. With all the other glues (epoxies - 4 of them, polyurethane, E6000, CA etc.) I got initially good adhesion (I do 0.020" brass to appx 3/16" steel) but if a corner separated the whole piece would literally pop off. I turn the pieces to clean up the edges and sometimes the brass would pop off on the lathe. Not so with the Goop. Even if I can get a corner to peel off a bit I have to yank at it quite hard if I want the brass to peel off the steel. I have not met anyone who can explain this, vendors, manufacturers, other enthusiasts. I would love to know what is the chemistry of Goop and how it differs from. e.g. E6000. Michael Koblic, Campbell River, BC |
#23
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![]() "jeff_wisnia" wrote in message ... SWMBO and I were visiting family graves at a nearby cemetary today (It's a Jewish tradition to pay such visits the week before the Jewish new year begins.) The oval ceramic tile with her grandmother's photo on it had fallen out of its recess in her granite tombstone and fortunately I found it in the grass alongside the stone. Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. http://www.thistothat.com/ I'm thinking some type of epoxy would probably work best, but I'm open to suggestions. Thanks guys, Jeff -- Jeffry Wisnia (W1BSV + Brass Rat '57 EE) The speed of light is 1.8*10e12 furlongs per fortnight. I would be wary of organic-based adhesives. It is hard to predict how they might hold up in a 100 years with sun and weather exposure. Since essentially you are bonding a ceramic tile onto the stone, I would look into something like thinset cement that is used for laying tile. You could ask on tile-laying forums how well this holds up in outdoor conditions and if there are any issues bonding to granite. |
#24
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jeff_wisnia wrote:
The back surface of the oval ceramic tile is unglazed and the surface it will be attached to is smooth granite. The "This to That" website isn't very helpfull, they don't mention "stone" and their references to ceramic refer to broken dishes and the like. Epoxy, RTV adhesive, and polyurethane adhesives come to mind. Wes |
#25
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On Sep 24, 7:35*pm, jeff_wisnia
wrote: Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". could have been grout. Before WWI, melted Sulphur was used to attach Iron and Bronze to stone, it expands as it cools, and seems last a _long_ time, given examples are still attached. But as others point out, Goop is the stuff for today, and my goto choice. ** mike ** |
#26
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In article
, mike wrote: On Sep 24, 7:35*pm, jeff_wisnia wrote: Whatever had been holding it in place for about 60 years finally gave up and let go. The remains of it in the recess are frangible and feel like some sort of "plaster". Burn some and smell the smoke. If it's sulfur, you will know. could have been grout. Before WWI, melted Sulphur was used to attach Iron and Bronze to stone, it expands as it cools, and seems last a _long_ time, given examples are still attached. But as others point out, Goop is the stuff for today, and my goto choice. Melted Sulfur. I think it's still used. In 1974 I lived a year in Sweden. The Swedes build for the Ages - I think they plan to stay. At a summer house near Stockholm, there was a galvanized iron ring attached firmly to a large granite boulder, used to tie small boats up. The construction details were simple. The ring was loose, being interlinked with the eye of a forged eyebolt. The other end of the eyebolt was split, and the entire assembly was galvanized. A deep hole was drilled into the granite bolder, a foot above the high-water mark. An iron wedge was pushed into the split end, and the eyebolt was inserted into the drilled hole, and hammered home with a sledge, so the wedge forced the split end to expand until it clinched against the sides of the drilled hole. This mechanically fixed the eyebolt into the rock. (I don't know if they made the hole wider near the bottom, but I wouldn't put it past the Swedes, if they thought it useful.) Then the eyebolt was slowly heated with a torch, thus also heating the nearby rock, until all was very hot, and then molten sulfur was poured in until no more would go in. A day later, it had all cooled. The sulfur wetted both rock and iron, and formed a robust waterproof seal. I was told that this is the traditional method for attaching iron hardware to stone. With a piece this size (I recall that the eyebolt rod was about 0.5" in diameter), thermal mismatch won't make much difference, but for larger pieces it will matter a lot, and no rigid adhesive will work for long outdoors, between thermal cycling (and freeze-thaw in cold wet areas). Joe Gwinn |
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