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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Endmill regrinding
Just dropped off about 30 lbs of end mills to be reground.
I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. i |
#2
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Endmill regrinding
Ignoramus20088 fired this volley in
: Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. YOW! It wouldn't take long to pay for a Darex at those prices! I happen to like (really like) pristine-sharp milling cutters, and being able to touch one up on-the-fly (as it were) would be a big benefit. LLoyd |
#3
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Endmill regrinding
On 2011-06-29, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote:
Ignoramus20088 fired this volley in : Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. YOW! It wouldn't take long to pay for a Darex at those prices! But would Darex really do that good of a job, compared to this CNC 8th wonder of the world? And, additionally, how much time would I spend per end-mill with a Darex? I am not trying to argue, I just want to try to consider this properly. I happen to like (really like) pristine-sharp milling cutters, and being able to touch one up on-the-fly (as it were) would be a big benefit. So, say, an angel comes from Heavens and brings me a Darex E-90. How well will it really work for me, in real life? i |
#4
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Endmill regrinding
Ignoramus20088 fired this volley in
: So, say, an angel comes from Heavens and brings me a Darex E-90. How well will it really work for me, in real life? 'Couldn't tell you, having not used one, but they come precious, even used, and high prices at re-sale usually mean they're well-accepted. I have looked at the manuals and specs, and they spec-out as being able to do very precise re-grinding. There's at least one on E-bay right now for under $2000, used. LLoyd |
#5
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Endmill regrinding
On Wed, 29 Jun 2011 20:27:48 -0500, Ignoramus20088
wrote: On 2011-06-29, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: Ignoramus20088 fired this volley in : Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. YOW! It wouldn't take long to pay for a Darex at those prices! But would Darex really do that good of a job, compared to this CNC 8th wonder of the world? And, additionally, how much time would I spend per end-mill with a Darex? I am not trying to argue, I just want to try to consider this properly. I happen to like (really like) pristine-sharp milling cutters, and being able to touch one up on-the-fly (as it were) would be a big benefit. So, say, an angel comes from Heavens and brings me a Darex E-90. How well will it really work for me, in real life? i They can be fairly fast. You can do an end mill in 3-4 minutes..4 flutes. Its better to lay out a bunch of the same sizes/types of endmills and run through the lot at one time..but you can do singles easily Gunner, with a Darex endmill sharpener and a KO Leed B300 complete setup -- Maxim 12: A soft answer turneth away wrath. Once wrath is looking the other way, shoot it in the head. |
#6
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Endmill regrinding
On Jun 29, 6:27*pm, Ignoramus20088 ignoramus20...@NOSPAM.
20088.invalid wrote: On 2011-06-29, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: .... But would Darex really do that good of a job, compared to this CNC 8th wonder of the world? And, additionally, how much time would I spend per end-mill with a Darex? I am not trying to argue, I just want to try to consider this properly. .... So, say, an angel comes from Heavens and brings me a Darex E-90. How well will it really work for me, in real life? i FWIW, I have a Darex spindle that I can mount to my tool and cutter grinder. It's been a few years since I've sharpened any endmills with this set up. "Unfortunately", I keep scoring new ones at ridiculous low prices so I don't need to sharpen very often. :-) Tool gloat could go here but I don't wish to make anyone feel bad. A few comments from what I remember... My initial setup is a bit more troublesome than using the full grinder. Needs air, and I have to "clock" in everything. That lever does a nice job at positioning the spindle for the secondary. It's just hit the lever and you're there. Getting the primary can be a bit more troublesome. If you are not careful, you can take off an extra thou or more. And once you take too much off the first flute, you need to take the same off the others. If all of your endmills are the same diameter, then once you've got the first one "on". then the rest are no problem. It's just when you need to change something that you must spend extra time. The ends are no more difficult than the sides and the machine automatically "fish tails" them. The only problem I ever had with the ends was when there are only two flutes and you need to sharpen one side that extends across the center. There's an easy "oops" moment here. And then you need to do them both again. I just looked up the price and had that sticker shock reaction. Altogether a nice machine and easy to use. Fine to sharpen a few dozen, but after you've done the first several, it tends to get tedious. I wouldn't want to do this for hours on end. DOC Turners just keep going round and round! |
#7
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Endmill regrinding
Ignoramus20088 wrote: Just dropped off about 30 lbs of end mills to be reground. I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. There are some really nice toys out there. I presume the machine laser marks the new dimension on the end mill so you have the correct info for your cutter comp. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. Sounds a tad expensive, I expect if you did regular commercial business with them the prices would be lower. |
#8
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Endmill regrinding
On 2011-06-29, Pete C. wrote:
Ignoramus20088 wrote: Just dropped off about 30 lbs of end mills to be reground. I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. There are some really nice toys out there. I presume the machine laser marks the new dimension on the end mill so you have the correct info for your cutter comp. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. Sounds a tad expensive, I expect if you did regular commercial business with them the prices would be lower. I want to see how it works out, to buy used end mills at auctions, pay for sharpening, and sell on ebay. If it works out nicely, I will do that regularly. At auctions, carbide end mills usually sell below scrap prices, which are $15 per lb. I bought 15 lbs of carbide end mills (with very minor wear) for $28 on ebay last week. Those were 1/2, 5/8, and 1" end mills. i |
#9
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Endmill regrinding
Ignoramus20088 fired this volley in
: I bought 15 lbs of carbide end mills (with very minor wear) for $28 on ebay last week. Those were 1/2, 5/8, and 1" end mills. Keep in mind that "very minor wear" translates to "much higher cutting forces" and "lots of green-stone wear" to get back to "no wear at all". At avg. $12.00 per endmill, you'll play hell getting back your $15/lb investment, Ig. Re-sharpened used milling cutters aren't of much use unless they come with diameter specs from the sharpener. LLoyd |
#10
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Endmill regrinding
"Ignoramus20088" wrote in message
... Just dropped off about 30 lbs of end mills to be reground. I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. i Ask them how much to regrind 1mm and .03125" carbide ball mills. LOL. |
#11
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Endmill regrinding
On 2011-06-29, Ignoramus20088 wrote:
Just dropped off about 30 lbs of end mills to be reground. I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. Any difference in price between HSS and Carbide end mills? Thanks, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#12
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Endmill regrinding
On 2011-06-30, DoN. Nichols wrote:
On 2011-06-29, Ignoramus20088 wrote: Just dropped off about 30 lbs of end mills to be reground. I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. Any difference in price between HSS and Carbide end mills? I do not know, I have not asked. But there is a big difference in the selling price of end mills. i |
#13
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Endmill regrinding
On Wed, 29 Jun 2011 16:38:05 -0500, Ignoramus20088
wrote: Just dropped off about 30 lbs of end mills to be reground. I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. i Not sure what kind of machine my guy has, but he is half that price. I'm very happy with his work. Remove 333 to reply. Randy |
#14
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Endmill regrinding
On 2011-07-01, Randy333 wrote:
On Wed, 29 Jun 2011 16:38:05 -0500, Ignoramus20088 wrote: Just dropped off about 30 lbs of end mills to be reground. I have never done it before. The regrinding shop has an awesome automated CNC end mill grinding machine. I was told that you just insert the end mill in it and the machine figures out everything and costs $300,000. It is a technological wonder. Their prices are $7 for a 1/2" end mill and $17 for a 1 inch end mill. I will see how it works out, I will probably sell the big 1 inchers and will keep the smaller ones. i Not sure what kind of machine my guy has, but he is half that price. I'm very happy with his work. Where is your guy located? |
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