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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Repair of combination shear/brake/roll
I have a shear/brake/roll combo that looks identical to mcMaster item
2384A72, http://tinyurl.com/ybqu9xj, catalog page 2289. (cost was $10, but read on). This machine looks good in all respects, except that crescent shaped bottom support brace has a vertical crack in the middle. You can look at the bottom of the above mentioned tinyirl image to see that support -- it is shaped like a crescent "(|", is horizontal, and would almost touch the bench on which you would set this combination machine. The crack is almost in the middle. Presently, I see three ways to fix it. 1. Take it off, grind a vee, heat in BBQ, and weld with Nickel 55 rod. 2. [Easiest] install a thick steel plate under the bottom that would support the cracked brace. I have a suitable steel plate that is 1" thick and is longer than the width of the roll, it's got to be enough. 3. Do both 1 and 2. Has anyone tried similar repairs. i |
#2
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Repair of combination shear/brake/roll
On Sep 25, 11:36*am, Ignoramus24590 ignoramus24...@NOSPAM.
24590.invalid wrote: I have a shear/brake/roll combo that looks identical to mcMaster item 2384A72,http://tinyurl.com/ybqu9xj, catalog page 2289. (cost was $10, but read on). This machine looks good in all respects, except that crescent shaped bottom support brace has a vertical crack in the middle. You can look at the bottom of the above mentioned tinyirl image to see that support -- it is shaped like a crescent "(|", is horizontal, and would almost touch the bench on which you would set this combination machine. The crack is almost in the middle. Presently, I see three ways to fix it. 1. Take it off, grind a vee, heat in BBQ, and weld with Nickel 55 rod. 2. [Easiest] install a thick steel plate under the bottom that would * *support the cracked brace. I have a suitable steel plate that * *is 1" thick and is longer than the width of the roll, it's got to * *be enough. 3. Do both 1 and 2. Has anyone tried similar repairs. i The frame on mine hasn't (?) cracked but most everything else needed a little attention when I bought it used, and again after every heavy cut. I'd grab any excuse to copy the frame parts in steel plate and machine the holes to a better fit or leave extra metal for press-in bushings. jsw |
#3
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Repair of combination shear/brake/roll
On Sep 25, 11:58*am, Jim Wilkins wrote:
On Sep 25, 11:36*am, Ignoramus24590 ignoramus24...@NOSPAM. 24590.invalid wrote: I have a shear/brake/roll combo that looks identical to mcMaster item 2384A72,http://tinyurl.com/ybqu9xj, catalog page 2289. (cost was $10, but read on). This machine looks good in all respects, except that crescent shaped bottom support brace has a vertical crack in the middle. You can look at the bottom of the above mentioned tinyirl image to see that support -- it is shaped like a crescent "(|", is horizontal, and would almost touch the bench on which you would set this combination machine. The crack is almost in the middle. Presently, I see three ways to fix it. 1. Take it off, grind a vee, heat in BBQ, and weld with Nickel 55 rod. 2. [Easiest] install a thick steel plate under the bottom that would * *support the cracked brace. I have a suitable steel plate that * *is 1" thick and is longer than the width of the roll, it's got to * *be enough. 3. Do both 1 and 2. Has anyone tried similar repairs. i The frame on mine hasn't (?) cracked but most everything else needed a little attention when I bought it used, and again after every heavy cut. I'd grab any excuse to copy the frame parts in steel plate and machine the holes to a better fit or leave extra metal for press-in bushings. jsw- Hide quoted text - - Show quoted text - I agree....almost all of these 3 in 1 machines I have seen fail in that area. The original component is underengineered. I would replace it with steel...and then reinforce the frame to anticipate future similar stresses. TMT |
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