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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Model engineering heat pumps
Do the model engineering fanatics ever build heat pumps? All I can recall
seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. |
#2
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Model engineering heat pumps
"Richard J Kinch" wrote in message .. . Do the model engineering fanatics ever build heat pumps? All I can recall seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. Stirling heat pump. They work great, and have fewer lubrication problems than Stirling engines. And no stainless or superalloys. You can make them out of aluminum screw-machine stock. One end is hot, the other end is cold. I've had thoughts of making a Stirling cooler myself. -- Ed Huntress |
#3
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Model engineering heat pumps
Richard J Kinch fired this volley in
: Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. Richard, that would be roughly 1/4HP for five minutes. That's a LOT of muscle. LLoyd |
#4
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Model engineering heat pumps
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote:
Richard, that would be roughly 1/4HP for five minutes. That's a LOT of muscle. Learning how to do gross calculations really took a lot of fun out of pipe dreams Wes |
#5
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Model engineering heat pumps
Richard J Kinch wrote: Do the model engineering fanatics ever build heat pumps? All I can recall seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. |
#6
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Model engineering heat pumps
"Pete C." wrote in
ster.com: Richard J Kinch wrote: Do the model engineering fanatics ever build heat pumps? All I can recall seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. Why I was a lad, we had plans for a soda can "un-toaster". We had a bunch of Peltier effect cooling modules from the local surplus yard, and the idea was to make a clamping arrangement with four of them to suck the heat out of a soda can. It would have drawn about 240 Watts. The crowning touch was to be a lever arrangement to lower the can against a spring so it would pop up when it was cool. Many years later, I finally have an adequate shop & skills to build the mechanism, but no time & no Peltier modules. Doug White |
#7
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Model engineering heat pumps
Lloyd E. Sponenburgh writes:
Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. Richard, that would be roughly 1/4HP for five minutes. 1 KWH can pump 10,000 BTU in a 10 SEER heat pump. If we equate 746 watts to 1 HP, then you get 7460 BTUs pumped with 1 HP-hour. So pumping 50 BTUs would take 50/7460 = 0.0067 HP-hour. That's about 0.08 HP for 5 minutes. But who knows what efficiency you could build in that size. And how thirsty you are for a cold one. |
#8
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Model engineering heat pumps
Richard J Kinch fired this volley in
: 1 KWH can pump 10,000 BTU in a 10 SEER heat pump. If we equate 746 watts to 1 HP, then you get 7460 BTUs pumped with 1 HP-hour. So pumping 50 BTUs would take 50/7460 = 0.0067 HP-hour. That's about 0.08 HP for 5 minutes. But who knows what efficiency you could build in that size. And how thirsty you are for a cold one. I stand corrected. I failed to account for the fact that energy moved isn't equal to energy input. HOWSUMEVER... I'm not sure most 'mature' guys could output nearly a tenth of a HP for five minutes, either. But I concede the error G. LLoyd |
#9
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Model engineering heat pumps
On Thu, 03 Sep 2009 00:40:37 GMT, Doug White
wrote: "Pete C." wrote in nster.com: Richard J Kinch wrote: Do the model engineering fanatics ever build heat pumps? All I can recall seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. Why I was a lad, we had plans for a soda can "un-toaster". We had a bunch of Peltier effect cooling modules from the local surplus yard, and the idea was to make a clamping arrangement with four of them to suck the heat out of a soda can. It would have drawn about 240 Watts. The crowning touch was to be a lever arrangement to lower the can against a spring so it would pop up when it was cool. Many years later, I finally have an adequate shop & skills to build the mechanism, but no time & no Peltier modules. Doug White Sounds pretty much like the 60 Watt wine chiller I bought for $3 a couple Saturdays back - took a 1 litre bottle of water from room temperature to freezing in about 3 hours. Gerry :-)} London, Canada |
#10
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Model engineering heat pumps
On Sep 2, 11:03*pm, Gerald Miller wrote:
On Thu, 03 Sep 2009 00:40:37 GMT, Doug White wrote: "Pete C." wrote in nster.com: Richard J Kinch wrote: Do the model engineering fanatics ever build heat pumps? *All I can recall seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. *It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. *Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. *It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. Why I was a lad, we had plans for a soda can "un-toaster". *We had a bunch of Peltier effect cooling modules from the local surplus yard, and the idea was to make a clamping arrangement with four of them to suck the heat out of a soda can. *It would have drawn about 240 Watts. *The crowning touch was to be a lever arrangement to lower the can against a spring so it would pop up when it was cool. Many years later, I finally have an adequate shop & skills to build the mechanism, but no time & no Peltier modules. Doug White Sounds pretty much like the 60 Watt wine chiller I bought for $3 a couple Saturdays back - took a 1 litre bottle of water from room temperature to freezing in about 3 hours. Gerry :-)} London, Canada Found I have an old lab aparatus that believe it or not has the unfortunate name silk screened on it of "Cold Generator". Found it in a pile of junk heading to the dumpster at work years ago and saved it. Obviously we can't generate "cold", only move heat energy from one place to another, but in any case that's what it's labeled, and is complete with a meter on the side with a scale labeled "relative cold". It's a nicely made piece about 15" high of stainless, copper and Bakelite. Weighs about 10 lbs, and has a clear Plexiglas dome on the top. When hooked to a compressed air line it starts some kind of reciprocating action and there is a knurled knob under the dome which goes up and down probably once per second. The copper cylinder at the bottom becomes very cold. I put 100 % Ethylene Glycol in a Dixie cup and submerged the cylinder in it. After a few minutes the Glycol freezes solid. Not sure if it's using the air as a working fluid or just for power. Looks to be maybe '60s vintage. Kinda cool...last used it a few months ago to freeze some Buna "O" rings for a project I was working on. Might be some kind of Sterling pump. |
#11
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Model engineering heat pumps
Richard J Kinch wrote:
Lloyd E. Sponenburgh writes: Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. Richard, that would be roughly 1/4HP for five minutes. 1 KWH can pump 10,000 BTU in a 10 SEER heat pump. If we equate 746 watts to 1 HP, then you get 7460 BTUs pumped with 1 HP-hour. So pumping 50 BTUs would take 50/7460 = 0.0067 HP-hour. That's about 0.08 HP for 5 minutes. But who knows what efficiency you could build in that size. And how thirsty you are for a cold one. 300W continous out of the legs of a trained cyclist is a reasonable number. 56W hand cranking seems a bit ambitious. I got it, bar stool with pedals Wes |
#12
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Model engineering heat pumps
Neat idea.
The engineer in me says, "simplify". So, just build 1/2 a heat pump. If you pull a vacuum on a properly selected fluid (IPA???) it will boil and cool. So, all you'd need is a little vacuum pump and a double wall container sized for a beer can. I'd further consider a cylinder with "O" rings for seals and read valves. Just move it back and forth for your power. There's one concept anyway. Karl |
#13
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Model engineering heat pumps
Karl Townsend writes:
If you pull a vacuum on a properly selected fluid (IPA???) it will boil and cool. So, all you'd need is a little vacuum pump and a double wall container sized for a beer can. If the fluid boils low enough (R134a etc) then you don't even need to pump it. But that's cheating to vent the refrigerant. This is supposed to be a closed system other than the crank input and heat output. |
#14
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Model engineering heat pumps
On 2009-09-03, Gerald Miller wrote:
On Thu, 03 Sep 2009 00:40:37 GMT, Doug White wrote: [ ... ] Why I was a lad, we had plans for a soda can "un-toaster". We had a bunch of Peltier effect cooling modules from the local surplus yard, and the idea was to make a clamping arrangement with four of them to suck the heat out of a soda can. It would have drawn about 240 Watts. The crowning touch was to be a lever arrangement to lower the can against a spring so it would pop up when it was cool. Many years later, I finally have an adequate shop & skills to build the mechanism, but no time & no Peltier modules. Sounds pretty much like the 60 Watt wine chiller I bought for $3 a couple Saturdays back - took a 1 litre bottle of water from room temperature to freezing in about 3 hours. Hmm ... glass container? Mess? (And what is the freezing point of wine instead of water?) Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#15
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Model engineering heat pumps
On 4 Sep 2009 02:59:27 GMT, "DoN. Nichols"
wrote: On 2009-09-03, Gerald Miller wrote: On Thu, 03 Sep 2009 00:40:37 GMT, Doug White wrote: [ ... ] Why I was a lad, we had plans for a soda can "un-toaster". We had a bunch of Peltier effect cooling modules from the local surplus yard, and the idea was to make a clamping arrangement with four of them to suck the heat out of a soda can. It would have drawn about 240 Watts. The crowning touch was to be a lever arrangement to lower the can against a spring so it would pop up when it was cool. Many years later, I finally have an adequate shop & skills to build the mechanism, but no time & no Peltier modules. Sounds pretty much like the 60 Watt wine chiller I bought for $3 a couple Saturdays back - took a 1 litre bottle of water from room temperature to freezing in about 3 hours. Hmm ... glass container? Mess? (And what is the freezing point of wine instead of water?) Enjoy, DoN. I doubt that any ice would have formed - just held at 0 deg. C. I haven't investigated the actual structure but the inner, metal cup seems uniformly cold. Actually I bought it for the 12V, 5A power supply. Gerry :-)} London, Canada |
#16
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Model engineering heat pumps
On Wed, 02 Sep 2009 21:38:15 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Richard J Kinch fired this volley in : 1 KWH can pump 10,000 BTU in a 10 SEER heat pump. If we equate 746 watts to 1 HP, then you get 7460 BTUs pumped with 1 HP-hour. So pumping 50 BTUs would take 50/7460 = 0.0067 HP-hour. That's about 0.08 HP for 5 minutes. But who knows what efficiency you could build in that size. And how thirsty you are for a cold one. I stand corrected. I failed to account for the fact that energy moved isn't equal to energy input. HOWSUMEVER... I'm not sure most 'mature' guys could output nearly a tenth of a HP for five minutes, either. But I concede the error G. LLoyd This 'mature' guy (AKA oldfart) survivor of quintuple bypass and now bearer of an ICD can output rather more than 74.6 watts (0.1HP) for considerably more than 5 minutes. I did better than that in rehab last summer and I'm considerably stronger now than I was then. I joked at the time that they tortured us pedalling furiously to produce energy they sold to third-world places like Iowa. |
#17
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Model engineering heat pumps
On Wed, 02 Sep 2009 21:38:15 -0500, Lloyd E. Sponenburgh wrote:
Richard J Kinch fired this volley in : 1 KWH can pump 10,000 BTU in a 10 SEER heat pump. If we equate 746 watts to 1 HP, then you get 7460 BTUs pumped with 1 HP-hour. So pumping 50 BTUs would take 50/7460 = 0.0067 HP-hour. That's about 0.08 HP for 5 minutes. But who knows what efficiency you could build in that size. And how thirsty you are for a cold one. I stand corrected. I failed to account for the fact that energy moved isn't equal to energy input. HOWSUMEVER... I'm not sure most 'mature' guys could output nearly a tenth of a HP for five minutes, either. But I concede the error G. Hour-record cyclists put out something over half a KW for that hour. 75 watts for 5 minutes is more than button pushing on a remote, but not that hard. |
#18
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Model engineering heat pumps
On Sep 2, 4:41*pm, Richard J Kinch wrote:
Do the model engineering fanatics ever build heat pumps? *All I can recall seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. *It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. *Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. *It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. * The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. I've got a copy of a series that ran in The Model Engineer, late '30s or '40s. Used methyl chloride for the working fluid and was just about big enough to make an ice cube. An absorption unit would probably be easier to build, once you can braze hydrogen-proof joints. Stan |
#19
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Model engineering heat pumps
_ wrote:
On Wed, 02 Sep 2009 21:38:15 -0500, Lloyd E. Sponenburgh wrote: Richard J Kinch fired this volley in : 1 KWH can pump 10,000 BTU in a 10 SEER heat pump. If we equate 746 watts to 1 HP, then you get 7460 BTUs pumped with 1 HP-hour. So pumping 50 BTUs would take 50/7460 = 0.0067 HP-hour. That's about 0.08 HP for 5 minutes. But who knows what efficiency you could build in that size. And how thirsty you are for a cold one. I stand corrected. I failed to account for the fact that energy moved isn't equal to energy input. HOWSUMEVER... I'm not sure most 'mature' guys could output nearly a tenth of a HP for five minutes, either. But I concede the error G. Hour-record cyclists put out something over half a KW for that hour. 75 watts for 5 minutes is more than button pushing on a remote, but not that hard. Everything is easy for the man that never does it. --Winston |
#20
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Model engineering heat pumps
Winston fired this volley in news:h7rknb02j66
@news7.newsguy.com: Everything is easy for the man that never does it. Especially considering that so far, we've only accounted for the heat. Assuming a perfect Stirling machine is about 54% efficient, how much work do you think we'll have to add for losses to get the delta-T desired? LLoyd |
#21
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Model engineering heat pumps
On Wed, 02 Sep 2009 23:03:43 -0400, Gerald Miller wrote:
On Thu, 03 Sep 2009 00:40:37 GMT, Doug White wrote: Many years later, I finally have an adequate shop & skills to build the mechanism, but no time & no Peltier modules. Sounds pretty much like the 60 Watt wine chiller I bought for $3 a couple Saturdays back - took a 1 litre bottle of water from room temperature to freezing in about 3 hours. Gerry :-)} A wine chiller that goes below freezing probably won't be too wine-friendly. ;-) Cheers! Rich |
#22
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Model engineering heat pumps
Pete C. wrote:
We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. Much better to run a high temp differential Stirling engine off solar input. A polished 3 M dish can melt steel in seconds at the focus. A pretty small Stirling engine can deliver a lot of power if you compress the working fluid, and use either Helium or Hydrogen, instead of air. There are tricks (called the Heylandt crown) to keep the hot gas off the seals, so all the seals run at modest temperature. Then you can use teflon-bearing seal material for piston rings, and put sealed ball bearings on the mains and rods. This allows you to have no liquid lube in the engine, so oil mist won't coke up in the heater tubes. You want to run the heater tubes as hot as your materials can stand, like 600 -800 C. You can build a hermetic machine, and put a little brushless PM alternator inside the crankcase. Drive whatever you want with the electrical output. Jon |
#23
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Model engineering heat pumps
"Jon Elson" wrote in message ... Pete C. wrote: We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. Much better to run a high temp differential Stirling engine off solar input. A polished 3 M dish can melt steel in seconds at the focus. A pretty small Stirling engine can deliver a lot of power if you compress the working fluid, and use either Helium or Hydrogen, instead of air. There are tricks (called the Heylandt crown) to keep the hot gas off the seals, so all the seals run at modest temperature. Then you can use teflon-bearing seal material for piston rings, and put sealed ball bearings on the mains and rods. This allows you to have no liquid lube in the engine, so oil mist won't coke up in the heater tubes. You want to run the heater tubes as hot as your materials can stand, like 600 -800 C. You can build a hermetic machine, and put a little brushless PM alternator inside the crankcase. Drive whatever you want with the electrical output. Jon But...but...if the object is a cooler, it's SO much simpler to build the Stirling as a cooler rather than as an engine. No lube problems, no material problems, and they run well on air if you aren't going for cryocooling. Of course, you need a way to drive it, and if you aren't going to use an electric motor, and if you're really ambitious, you could use a Stirling motor. But what you're describing is a WHOLE lot more hassle than a small Stirling cooler. -- Ed Huntress |
#24
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Model engineering heat pumps
Lloyd E. Sponenburgh writes:
Assuming a perfect Stirling machine is about 54% efficient, how much work do you think we'll have to add for losses to get the delta-T desired? My calculations for a conventional compressor assumed the efficiency of a 10 SEER air conditioner, which also has the losses of the electrical motor and the air handler fan to overcome to get to that 10 SEER, which the beer can chiller doesn't. I don't know if scaling things down makes them more or less efficient, or how much so. |
#25
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Model engineering heat pumps
On 2009-09-04, Ed Huntress wrote:
"Jon Elson" wrote in message ... Pete C. wrote: We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. Much better to run a high temp differential Stirling engine off solar input. A polished 3 M dish can melt steel in seconds at the focus. A [ ... ] You can build a hermetic machine, and put a little brushless PM alternator inside the crankcase. Drive whatever you want with the electrical output. [ ... ] But...but...if the object is a cooler, it's SO much simpler to build the Stirling as a cooler rather than as an engine. No lube problems, no material problems, and they run well on air if you aren't going for cryocooling. What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#26
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Model engineering heat pumps
"DoN. Nichols" wrote in message ... On 2009-09-04, Ed Huntress wrote: "Jon Elson" wrote in message ... Pete C. wrote: We have overblown project ideas on our to-do-who-knows-when lists. I have a grand idea of converting a 3m sat dish into a parabolic solar steam boiler to feed a steam engine generator followed by an absorption chiller. Don't know if I'll ever get a round-tuit, but it's a neat idea. Much better to run a high temp differential Stirling engine off solar input. A polished 3 M dish can melt steel in seconds at the focus. A [ ... ] You can build a hermetic machine, and put a little brushless PM alternator inside the crankcase. Drive whatever you want with the electrical output. [ ... ] But...but...if the object is a cooler, it's SO much simpler to build the Stirling as a cooler rather than as an engine. No lube problems, no material problems, and they run well on air if you aren't going for cryocooling. What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) Enjoy, DoN. Those darned things still confuse me. I've never looked closely enough to figure out how they really work, aside from the simple expansion of air and its consequent absorption of heat. But there's more to it, I think. Anyway, without knowing anything about their thermodynamic efficiency, yes, they sure look appealing from a simplicity standpoint. -- Ed Huntress |
#27
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Model engineering heat pumps
On Sat, 5 Sep 2009 01:56:25 -0400, "Ed Huntress"
wrote: "DoN. Nichols" wrote in message ... What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) Enjoy, DoN. Those darned things still confuse me. I've never looked closely enough to figure out how they really work, aside from the simple expansion of air and its consequent absorption of heat. But there's more to it, I think. Anyway, without knowing anything about their thermodynamic efficiency, yes, they sure look appealing from a simplicity standpoint. Look up Hilsch Vortex tube. They are hideously inefficient, relying as they do, on Maxwell's Demon to separate fast and slow molecules. Mark Rand RTFM |
#28
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Model engineering heat pumps
On 2009-09-05, Ed Huntress wrote:
"DoN. Nichols" wrote in message ... [ ... ] What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) [ ... ] Those darned things still confuse me. I've never looked closely enough to figure out how they really work, aside from the simple expansion of air and its consequent absorption of heat. But there's more to it, I think. Note that there are two ends to it, and cold air comes out one end, and hot air out the other. Essentially, compressed air is fed in tangentially around a point just past the junction of a disk and a large diameter tube. In the center of the disk is a smaller hole, going off to a tube in the other direction. The larger tube has an obstruction at a distance so the total area is similar to the smaller tube (and I think ideally the larger tube has twice the area of the smaller tube). The tangential feed causes the air to form a spinning disc at that point. Hotter air has molecules in faster motion than colder air, so the hotter molecules tend to (on average) collect around the OD of the spinning disc of air, and the colder molecules migrate to the center. Since there is only one direction the hotter molecules can go (down the larger tube) and while there are two directions the colder air can go, most of the hotter air from the compressor is going down the larger tube, so the pressure is a bit higher there, and the colder air mostly goes down the smaller diameter tube. (It might be possible to make it more efficient by putting a blocking disc near the center on the hot side so the colder air can't go that way readily. I made one of these a long time ago, using mostly plumbing fittings and a bit of turned and machined brass after seeing one in a demo of the things one of the other labs in the area was developing. (The air from the cold side was piped into the helmets of tank crew, especially those who are trapped down inside the tank during normal operation.) Anyway, without knowing anything about their thermodynamic efficiency, yes, they sure look appealing from a simplicity standpoint. What I made was terribly inefficient -- it took a lot of compressed air to get a reasonable separation between hot and cold output -- but the hot side pipe was uncomfortable to hold, and the cold side was quite pleasant in mid summer. I understand that the main things against them are the noise output and the relatively poor efficiency. But in a tank, there is energy to spare, and an already noisy environment, so the cooling is quite welcome. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#29
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Model engineering heat pumps
"DoN. Nichols" wrote in message ... On 2009-09-05, Ed Huntress wrote: "DoN. Nichols" wrote in message ... [ ... ] What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) [ ... ] Those darned things still confuse me. I've never looked closely enough to figure out how they really work, aside from the simple expansion of air and its consequent absorption of heat. But there's more to it, I think. Note that there are two ends to it, and cold air comes out one end, and hot air out the other. Essentially, compressed air is fed in tangentially around a point just past the junction of a disk and a large diameter tube. In the center of the disk is a smaller hole, going off to a tube in the other direction. The larger tube has an obstruction at a distance so the total area is similar to the smaller tube (and I think ideally the larger tube has twice the area of the smaller tube). The tangential feed causes the air to form a spinning disc at that point. Hotter air has molecules in faster motion than colder air, so the hotter molecules tend to (on average) collect around the OD of the spinning disc of air, and the colder molecules migrate to the center. Since there is only one direction the hotter molecules can go (down the larger tube) and while there are two directions the colder air can go, most of the hotter air from the compressor is going down the larger tube, so the pressure is a bit higher there, and the colder air mostly goes down the smaller diameter tube. (It might be possible to make it more efficient by putting a blocking disc near the center on the hot side so the colder air can't go that way readily. I made one of these a long time ago, using mostly plumbing fittings and a bit of turned and machined brass after seeing one in a demo of the things one of the other labs in the area was developing. (The air from the cold side was piped into the helmets of tank crew, especially those who are trapped down inside the tank during normal operation.) Anyway, without knowing anything about their thermodynamic efficiency, yes, they sure look appealing from a simplicity standpoint. What I made was terribly inefficient -- it took a lot of compressed air to get a reasonable separation between hot and cold output -- but the hot side pipe was uncomfortable to hold, and the cold side was quite pleasant in mid summer. I understand that the main things against them are the noise output and the relatively poor efficiency. But in a tank, there is energy to spare, and an already noisy environment, so the cooling is quite welcome. Enjoy, DoN. That was a valiant effort, but I think I need a diagram. g I'll put it on my short list of things to look into. As you describe it, it does sound intriguing. Thanks. -- Ed Huntress |
#30
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Model engineering heat pumps
"Mark Rand" wrote in message ... On Sat, 5 Sep 2009 01:56:25 -0400, "Ed Huntress" wrote: "DoN. Nichols" wrote in message ... What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) Enjoy, DoN. Those darned things still confuse me. I've never looked closely enough to figure out how they really work, aside from the simple expansion of air and its consequent absorption of heat. But there's more to it, I think. Anyway, without knowing anything about their thermodynamic efficiency, yes, they sure look appealing from a simplicity standpoint. Look up Hilsch Vortex tube. They are hideously inefficient, relying as they do, on Maxwell's Demon to separate fast and slow molecules. Mark Rand RTFM Thanks, Mark. I'll put it on my list of things to check into. -- Ed Huntress |
#31
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Model engineering heat pumps
In article ,
"Ed Huntress" wrote: "Mark Rand" wrote in message ... On Sat, 5 Sep 2009 01:56:25 -0400, "Ed Huntress" wrote: "DoN. Nichols" wrote in message ... What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) Enjoy, DoN. Those darned things still confuse me. I've never looked closely enough to figure out how they really work, aside from the simple expansion of air and its consequent absorption of heat. But there's more to it, I think. Anyway, without knowing anything about their thermodynamic efficiency, yes, they sure look appealing from a simplicity standpoint. Look up Hilsch Vortex tube. They are hideously inefficient, relying as they do, on Maxwell's Demon to separate fast and slow molecules. Mark Rand RTFM Thanks, Mark. I'll put it on my list of things to check into. http://en.wikipedia.org/wiki/Vortex_tube Joe Gwinn |
#32
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Model engineering heat pumps
"Joseph Gwinn" wrote in message ... In article , "Ed Huntress" wrote: "Mark Rand" wrote in message ... On Sat, 5 Sep 2009 01:56:25 -0400, "Ed Huntress" wrote: "DoN. Nichols" wrote in message ... What about a vortex cooler -- no moving parts (unless you count the air). A bit noisy, however. :-) Enjoy, DoN. Those darned things still confuse me. I've never looked closely enough to figure out how they really work, aside from the simple expansion of air and its consequent absorption of heat. But there's more to it, I think. Anyway, without knowing anything about their thermodynamic efficiency, yes, they sure look appealing from a simplicity standpoint. Look up Hilsch Vortex tube. They are hideously inefficient, relying as they do, on Maxwell's Demon to separate fast and slow molecules. Mark Rand RTFM Thanks, Mark. I'll put it on my list of things to check into. http://en.wikipedia.org/wiki/Vortex_tube Joe Gwinn Aha. Well, that helps. Thanks, Joe. It appears from that description that there is some controversy about the best way to describe it. That sounds like the controversy over the Bernoulli Principle and the lift on an aircraft wing. You just pick the explanation that works for you. g I'll have to dig further. Again, I appreciate the link. -- Ed Huntress |
#33
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Model engineering heat pumps
"jk" wrote in message ... "Ed Huntress" wrote: It appears from that description that there is some controversy about the best way to describe it. That sounds like the controversy over the Bernoulli Principle and the lift on an aircraft wing. You just pick the explanation that works for you. g I don't care if the explanation works for me, as long as it works for the airplane jk g Yes. It must be an awful feeling to be doing some calculations at 30,000 feet and to conclude that the plane can't possibly fly... -- Ed Huntress |
#34
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Model engineering heat pumps
"Ed Huntress" wrote:
It appears from that description that there is some controversy about the best way to describe it. That sounds like the controversy over the Bernoulli Principle and the lift on an aircraft wing. You just pick the explanation that works for you. g I don't care if the explanation works for me, as long as it works for the airplane jk |
#35
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Model engineering heat pumps
"Richard J Kinch" wrote in message .. . Do the model engineering fanatics ever build heat pumps? All I can recall seeing are various engines. I was trying to think up a project that would not look too eccentric and would entertain people. It occurs to me that you could build a little hand-cranked heat pump that would chill a beverage can from room temp down to near freezing. Since that represents only about 50 BTUs it shouldn't take that much muscle in a properly engineered device. It would all be belt-driven from a hand crank, running something like a Procon pump to compress a refrigerant, with a belt-driven fan over a condenser, and an evaporator that was a saddle to hold a can sideways that was slowly spun. The saddle could contain a water bath to make an ice bank to chill the can without freezing it. Or maybe just a simpler version to blow some cold air in your face when you crank it. Or what would be even more impressive would be a gadget that made cold beer on one end and hot tea on the other. http://www.youtube.com/watch?v=wpEG0...eature=related |
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Model engineering heat pumps
Rick writes:
http://www.youtube.com/watch?v=wpEG0...eature=related Cute, but that's cheating, using a dessicant to do most of the work. |
#37
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Model engineering heat pumps
"Richard J Kinch" wrote in message . .. Rick writes: http://www.youtube.com/watch?v=wpEG0...eature=related Cute, but that's cheating, using a dessicant to do most of the work. I agree, not quite what you were asking about... |
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