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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Buy Aluminum
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#2
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Buy Aluminum
RBnDFW wrote:
http://www.guardian.co.uk/world/2009...ant-death-toll "The plant, which provides about 10% of Siberia's energy needs, was expected to take several years and billions of roubles to fix." I've got $15, let's fix the place. |
#3
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Buy Aluminum
"RBnDFW" wrote in message ... http://www.guardian.co.uk/world/2009...ant-death-toll holy ****, i didn't click on your link when you first posted it (assumed it was investment advice). surprised there wasn't more interest in your posting. you guys should check this out. holy **** that's IN****ingCREDIBLE. the raw power. the multi-ton generator rotor is lying in the bottom of a crater hollowed out of a solid block of concrete. like 20,000 jackhammers unleashed in a matter of seconds. terrible tragedy. b.w. |
#4
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Buy Aluminum
William Wixon wrote:
"RBnDFW" wrote in message ... http://www.guardian.co.uk/world/2009...ant-death-toll holy ****, i didn't click on your link when you first posted it (assumed it was investment advice). surprised there wasn't more interest in your posting. you guys should check this out. holy **** that's IN****ingCREDIBLE. the raw power. the multi-ton generator rotor is lying in the bottom of a crater hollowed out of a solid block of concrete. like 20,000 jackhammers unleashed in a matter of seconds. terrible tragedy. I was in a hurry, probably should have been more descriptive. That hydroelectric plant wil be out of commission for at least 2 years. It supplied all the power for the local aluminum industry, which supplies 10% of the world aluminum supply. |
#5
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Buy Aluminum
"RBnDFW" wrote in message ... http://www.guardian.co.uk/world/2009...ant-death-toll i was hoping the opposite would be true too, "SELL aluminum". stopped by the scrap man today, was hoping he was going to tell me aluminum prices are off the charts, he said he's buying cast at $0.35 and extrusions at $0.50. ok but not unbelievable. he hadn't heard about the hydroelectric dam catastrophe in russia, i told him i read the aluminum plant near the dam produces 30% of the world's aluminum, he told me (can't remember exactly but it was something about) some organization in london england has stockpiles of aluminum enough to last for the next 150 years, so he was saying aluminum prices aren't going to fluctuate that much, at least scrap prices. b.w. |
#6
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Russian Dam accident, was:Buy Aluminum
On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW
wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Thank You, Randy Remove 333 from email address to reply. |
#7
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Russian Dam accident, was:Buy Aluminum
On 2009-08-25, Randy wrote:
On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Let us now if you find anything out, I am interested. i |
#8
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Russian Dam accident, was:Buy Aluminum
On Tue, 25 Aug 2009 09:02:49 -0400, the infamous Randy
scrawled the following: On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Yabbut, they weren't Russian-built... --- So far Mr. Obama has used his personally exciting presidency for initiatives that are spending public money on a scale not seen since ancient Egypt. -- Daniel Henninger WSJ Online, 4 June 2009 "Obama's America: Too Fat to Fail The age of the induced industrial coma." |
#9
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Russian Dam accident, was:Buy Aluminum
On Tue, 25 Aug 2009 08:29:25 -0500, Ignoramus27816
wrote: On 2009-08-25, Randy wrote: On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Let us now if you find anything out, I am interested. i 38 years without a problem http://www.hmdb.org/marker.asp?marker=1413 Thank You, Randy Remove 333 from email address to reply. |
#10
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Russian Dam accident, was:Buy Aluminum
On Aug 25, 3:58*pm, "William Wixon" wrote:
"Randy" wrote in message ... On Tue, 25 Aug 2009 08:29:25 -0500, Ignoramus27816 wrote: On 2009-08-25, Randy wrote: On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...er-plant-death.... The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Let us now if you find anything out, I am interested. i 38 years without a problem http://www.hmdb.org/marker.asp?marker=1413 Thank You, Randy Remove 333 from email address to reply. jeez, they showed on modern marvels (or some such)(maybe it was dirty jobs?) them replacing individual turbine blades, i can't remember if it was hoover dam, but maybe (now i can't even remember if they were only replacing individual blades or the entire turbine). *showed the back sides of the blades are eroded by cavitation. *was FASCINATING to think water (i mean, not water under 20,000 lb. of pressure like a water jet cutter) can erode (whatever kind of) metal (it was). *i assumed after seeing that (modern marvels/dirty jobs) they have regular (fastidious) monitoring and maintenance. that's what i wondered after seeing the russian video, if like a turbine blade broke off (or part of a blade) and smashed the others on it's way out and that ruptured the housing or sumphin'. *i mean, they replace the blades on the hoover dam(?) i assume for a GOOD reason. i think it's unwise to ridicule the russians, bad karma. b.w. Water jet cutting is usually done a pressures of 50,000 to 80,000 psi, and an abrasive is added to enhance the cutting process. Cavitation damage is caused by impingement pressures of 200,000 to 300,000 psi. Hard to believe, I know, but the collapsing bubble wall forms a spike that impinges onto the surface with such velocity that these pressures are achieved. On modern hydraulic turbines several things can be done to decrease and slow down this damage: 1) in cavitation prone areas use a material with a high work function ie. a material that requires a lot of energy to remove bits. Examples are 10% aluminum bronze and 17-4 ph heat treated stainless steel. 2) design the flow passages so that cavitation bubbles separate from the flow guides/turbine surfaces thus, when the bubbles collapse, they are removed from any surfaces. This is not an easy task and much modelling work is required to get a good grip on this; even then some of the professors get it wrong:-)). 3) add compressed air to the water just upstream of the turbine. Old hydraulic turbines are often refurbished to increase their efficiencies. On large machines, say 400 Mw and up, 94% efficiency is claimed by some manufacturers. Smaller machines are refurbished to re-establish original output. Over the years some turbine blades may have been knocked-out or badly bent because of ingestion of scrap iron such as steel fence posts. In order to get the machine up-and-running as quickly as possible the maintenance people would simply remove a diametrically opposite blade and re-water the unit. Of course power production is seriously impaired but electricity is produced. The full repair is then scheduled during low water periods or when finances permit. Modern turbine runners have odd numbers of blades or buckets and this type of "repair" cannot be used. Wolfgang |
#11
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Russian Dam accident, was:Buy Aluminum
"Randy" wrote in message ... On Tue, 25 Aug 2009 08:29:25 -0500, Ignoramus27816 wrote: On 2009-08-25, Randy wrote: On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Let us now if you find anything out, I am interested. i 38 years without a problem http://www.hmdb.org/marker.asp?marker=1413 Thank You, Randy Remove 333 from email address to reply. jeez, they showed on modern marvels (or some such)(maybe it was dirty jobs?) them replacing individual turbine blades, i can't remember if it was hoover dam, but maybe (now i can't even remember if they were only replacing individual blades or the entire turbine). showed the back sides of the blades are eroded by cavitation. was FASCINATING to think water (i mean, not water under 20,000 lb. of pressure like a water jet cutter) can erode (whatever kind of) metal (it was). i assumed after seeing that (modern marvels/dirty jobs) they have regular (fastidious) monitoring and maintenance. that's what i wondered after seeing the russian video, if like a turbine blade broke off (or part of a blade) and smashed the others on it's way out and that ruptured the housing or sumphin'. i mean, they replace the blades on the hoover dam(?) i assume for a GOOD reason. i think it's unwise to ridicule the russians, bad karma. b.w. |
#12
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Russian Dam accident, was:Buy Aluminum
wolfgang wrote:
On Aug 25, 3:58 pm, "William Wixon" wrote: "Randy" wrote in message ... On Tue, 25 Aug 2009 08:29:25 -0500, Ignoramus27816 wrote: On 2009-08-25, Randy wrote: On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...er-plant-death... The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Let us now if you find anything out, I am interested. i 38 years without a problem http://www.hmdb.org/marker.asp?marker=1413 Thank You, Randy Remove 333 from email address to reply. jeez, they showed on modern marvels (or some such)(maybe it was dirty jobs?) them replacing individual turbine blades, i can't remember if it was hoover dam, but maybe (now i can't even remember if they were only replacing individual blades or the entire turbine). showed the back sides of the blades are eroded by cavitation. was FASCINATING to think water (i mean, not water under 20,000 lb. of pressure like a water jet cutter) can erode (whatever kind of) metal (it was). i assumed after seeing that (modern marvels/dirty jobs) they have regular (fastidious) monitoring and maintenance. that's what i wondered after seeing the russian video, if like a turbine blade broke off (or part of a blade) and smashed the others on it's way out and that ruptured the housing or sumphin'. i mean, they replace the blades on the hoover dam(?) i assume for a GOOD reason. i think it's unwise to ridicule the russians, bad karma. b.w. Water jet cutting is usually done a pressures of 50,000 to 80,000 psi, and an abrasive is added to enhance the cutting process. I am sure the lake water from Lake Meade also contains some abrasives. Cavitation damage is caused by impingement pressures of 200,000 to 300,000 psi. Hard to believe, I know, but the collapsing bubble wall forms a spike that impinges onto the surface with such velocity that these pressures are achieved. On modern hydraulic turbines several things can be done to decrease and slow down this damage: 1) in cavitation prone areas use a material with a high work function ie. a material that requires a lot of energy to remove bits. Examples are 10% aluminum bronze and 17-4 ph heat treated stainless steel. 2) design the flow passages so that cavitation bubbles separate from the flow guides/turbine surfaces thus, when the bubbles collapse, they are removed from any surfaces. This is not an easy task and much modelling work is required to get a good grip on this; even then some of the professors get it wrong:-)). 3) add compressed air to the water just upstream of the turbine. Old hydraulic turbines are often refurbished to increase their efficiencies. On large machines, say 400 Mw and up, 94% efficiency is claimed by some manufacturers. Smaller machines are refurbished to re-establish original output. Over the years some turbine blades may have been knocked-out or badly bent because of ingestion of scrap iron such as steel fence posts. In order to get the machine up-and-running as quickly as possible the maintenance people would simply remove a diametrically opposite blade and re-water the unit. Of course power production is seriously impaired but electricity is produced. The full repair is then scheduled during low water periods or when finances permit. Modern turbine runners have odd numbers of blades or buckets and this type of "repair" cannot be used. Why an odd number - harmonics? |
#13
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Russian Dam accident, was:Buy Aluminum
Randy wrote:
On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Can't speak for Hoover, but I know for a fact that the turbines and generators at Wanapum Dam on the Columbia River got their first major overhaul at right around 30 years. http://en.wikipedia.org/wiki/Wanapum_Dam |
#14
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Russian Dam accident, was:Buy Aluminum
"Jim Stewart" wrote in message ... Randy wrote: On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Can't speak for Hoover, but I know for a fact that the turbines and generators at Wanapum Dam on the Columbia River got their first major overhaul at right around 30 years. http://en.wikipedia.org/wiki/Wanapum_Dam The generators are pulled and checked a lot more than 30 years. When we are Hoover Dam last Thanksgiving, they had one generator pulled. Impressive to see the size of the armature and that is takes two traveling cranes to lift it, and not much clearance. |
#15
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Russian Dam accident, was:Buy Aluminum
On Tue, 25 Aug 2009 09:02:49 -0400, Randy wrote:
On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Thank You, Randy Remove 333 from email address to reply. I got a nice PPS slide show on the dam accident sent to me, if anyone wants it, email me and I'll send it to you. Thank You, Randy Remove 333 from email address to reply. |
#16
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Russian Dam accident, was:Buy Aluminum
Randy wrote:
On Tue, 25 Aug 2009 09:02:49 -0400, Randy wrote: On Tue, 18 Aug 2009 12:05:38 -0500, RBnDFW wrote: http://www.guardian.co.uk/world/2009...ant-death-toll The firm that built the destroyed turbine told Reuters that it was too old to work safely. "The machine is 30 years old. All guarantees of its functioning had passed," said Maria Aliyeva, a spokeswoman for engineering firm Power Machines How long did the turbines at Hoover dam go before they were rebuilt? 50 years? Thank You, Randy Remove 333 from email address to reply. I got a nice PPS slide show on the dam accident sent to me, if anyone wants it, email me and I'll send it to you. I saw that last night. Worth a look, definitely |
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