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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Cheap servo amp on eBay
$30, free shipping. 15a, 20 - 80v with TACH feedback (not encoder).
Not for CNC, but good for running a spindle with excellent low speed torque. I just bought one for my mill. The auction has ended, but the seller had 24 left. http://tinyurl.com/m898jg auction # 170332489842 Bob |
#2
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Cheap servo amp on eBay
Wild_Bill wrote:
FWIW, chopping everything off after the eBay item number will provide a shorter link that generally always works (I've never seen it fail). .... Thanks, that's easy enough to do. It is strange that tinyurl didn't work. Bob |
#3
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Cheap servo amp on eBay
On Sun, 14 Jun 2009 15:28:20 -0400, Bob Engelhardt
wrote: $30, free shipping. 15a, 20 - 80v with TACH feedback (not encoder). Not for CNC, but good for running a spindle with excellent low speed torque. It'll work just fine for most any position or velocity control app, including CNC. The encoder feedback returns to the controller. The tach feedback is optional, and generally not necessary with a modern controller and high line count encoders. If there's no motion controller in the system and the goal is tight speed regulation, then the tach feedback is useful. -- Ned Simmons |
#4
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Cheap servo amp on eBay
Bob Engelhardt wrote:
$30, free shipping. 15a, 20 - 80v with TACH feedback (not encoder). Not for CNC, but good for running a spindle with excellent low speed torque. I just bought one for my mill. The auction has ended, but the seller had 24 left. http://tinyurl.com/m898jg auction # 170332489842 Of course these can be used for CNC. You just need a servo interface that puts out +/- 10 V analog velocity commands. Pico Systems (my co.) and Mesa make interfaces for this, as well as Galil (gulp - expensive). Jon |
#5
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Cheap servo amp on eBay
"Bob Engelhardt" wrote in message ... $30, free shipping. 15a, 20 - 80v with TACH feedback (not encoder). Not for CNC, but good for running a spindle with excellent low speed torque. I just bought one for my mill. The auction has ended, but the seller had 24 left. http://tinyurl.com/m898jg auction # 170332489842 Bob I have an older Anilam CNC Bridgeport and Anilam CNC lathe. They both use motors with tach feedback, the mill uses DRO scales for position feedback to control and the lathe uses encoders coupled to the ballscrews. I replaced the original amplifiers with AMC amplifiers similar to those in your link, they work great. My Anilam control didn't work on the lathe so I converted it to EMC2. I set up the control to try to give a velocity feedforward and a proportional signal, with a little bit of intergral to get rid of small offsets. So, if someone has motors with tach feedback and would like to do a homebrew CNC, use these amps with an external encoder going to the control and they are great for CNC. I run EMC2 (free) and Linux (free) on a $35 eBay computer ($70 shipped), a Mesa board ($200), a Mesa PWM to analog board ($69), a Mesa I/O Board ($69). Bottom line is I converted to EMC2 for probably less than it would cost to fix the old control plus I gained spindle speed control, more I/O capability, more program memory and storage, and I can browse the internet while on the lathe. :-) RogerN |
#6
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Cheap servo amp on eBay
Ned Simmons wrote:
It'll work just fine for most any position or velocity control app, including CNC. The encoder feedback returns to the controller. The tach feedback is optional, and generally not necessary with a modern controller and high line count encoders. If there's no motion controller in the system and the goal is tight speed regulation, then the tach feedback is useful. By "controller", do you mean something other than this servo amp? 'Cause the amp doesn't have inputs for encoder feedback, just tach. Bob |
#7
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Cheap servo amp on eBay
Jon Elson wrote:
Of course these can be used for CNC. You just need a servo interface that puts out +/- 10 V analog velocity commands. ... Then this amp would just be a driver, and its tach feedback/servo circuitry wouldn't be used? Bob |
#8
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Cheap servo amp on eBay
RogerN wrote:
I have an older Anilam CNC Bridgeport and Anilam CNC lathe. They both use motors with tach feedback, the mill uses DRO scales for position feedback to control and the lathe uses encoders coupled to the ballscrews. I replaced the original amplifiers with AMC amplifiers similar to those in your link, they work great. How does you system use both tach feedback & encoders? It seems like the encoders would give all the feedback that's needed. ... and I can browse the internet while on the lathe. :-) A definite advantage G. Bob |
#9
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Cheap servo amp on eBay
On Mon, 15 Jun 2009 14:10:32 -0400, Bob Engelhardt
wrote: Ned Simmons wrote: It'll work just fine for most any position or velocity control app, including CNC. The encoder feedback returns to the controller. The tach feedback is optional, and generally not necessary with a modern controller and high line count encoders. If there's no motion controller in the system and the goal is tight speed regulation, then the tach feedback is useful. By "controller", do you mean something other than this servo amp? 'Cause the amp doesn't have inputs for encoder feedback, just tach. Yes, that amp by itself is essentially a high performance DC drive. By motion controller (and what I gather Jon is calling an "interface") I mean a general purpose programmable device that can monitor the position and velocities of the various parts of a system and generate the command voltage (the input to the amps) to coordinate a motion routine. -- Ned Simmons |
#10
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Cheap servo amp on eBay
Ned Simmons wrote:
Yes, that amp by itself is essentially a high performance DC drive. By motion controller (and what I gather Jon is calling an "interface") I mean a general purpose programmable device that can monitor the position and velocities of the various parts of a system and generate the command voltage (the input to the amps) to coordinate a motion routine. Thanks - still learning stuff. Bob |
#11
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Cheap servo amp on eBay
"Bob Engelhardt" wrote in message ... RogerN wrote: I have an older Anilam CNC Bridgeport and Anilam CNC lathe. They both use motors with tach feedback, the mill uses DRO scales for position feedback to control and the lathe uses encoders coupled to the ballscrews. I replaced the original amplifiers with AMC amplifiers similar to those in your link, they work great. How does you system use both tach feedback & encoders? It seems like the encoders would give all the feedback that's needed. ... and I can browse the internet while on the lathe. :-) A definite advantage G. Bob The tach feedback goes to the drive, the encoder goes to the controller. I learned the most about my system due to a lot of backlash in it when I first bought it. Due to shims and being out of adjustment, my CNC mill had around a half turn of the handle of play. Lucky the problem wasn't in the ballscrews, it's just that the bearings traveled in their holders for a little bit before moving the table. Here's how it responded. If the table was out a half thou per my DRO scales, the handwheel would move slowly until it was in position, if it were a thou out, that handwheel would move around twice as fast, almost unnoticeable while running, I noticed the backlash when watching the handwheel moving while a half thou out. So, the control knows it's a half thou out, sends a move command proportional to the error (.0005") and the motor moves in the correct direction at a controlled speed, thanks to the tach feedback, until it gets in position. What I like about this system is that it positions accurately and is stable even with backlash in the screws. It goes off of table position, not just motor position, and does accurate work. The performance improved when I got the shims correct to eliminate the backlash. If it weren't for the tach feedback, the system wouldn't have been stable with the backlash. This doesn't excuse sloppy equipment, but it is nice to know the system is stable and accurate even with some backlash. RogerN |
#12
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Cheap servo amp on eBay
Bob Engelhardt wrote:
Jon Elson wrote: Of course these can be used for CNC. You just need a servo interface that puts out +/- 10 V analog velocity commands. ... Then this amp would just be a driver, and its tach feedback/servo circuitry wouldn't be used? Bob No. The CNC control looks at position, only, via the encoder signal. The velocity servo amp looks at velocity via the tach signal. The CNC control commands a particular velocity by an analog output, and the servo amp adjusts motor current to exactly match the commanded velocity. The velocity error amp in the servo compares commanded to actual velocity and creates an error signal, which is used as a commanded motor current. (Motor current equals torque.) That current command signal goes to a current error amp, and the amp adjusts PWM duty cycle to give the requested motor current. This is the "classic" velocity servo scheme used since the late 1960's on all manner of servo-driven machines. Jon |
#13
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Cheap servo amp on eBay
On 2009-06-15, Bob Engelhardt wrote:
RogerN wrote: I have an older Anilam CNC Bridgeport and Anilam CNC lathe. They both use motors with tach feedback, the mill uses DRO scales for position feedback to control and the lathe uses encoders coupled to the ballscrews. I replaced the original amplifiers with AMC amplifiers similar to those in your link, they work great. How does you system use both tach feedback & encoders? It seems like the encoders would give all the feedback that's needed. The controller puts out a voltage proportional to the desired speed, and the tach generator produces a voltage which is compared to that voltage and is constantly adjusted by the amplifier to maintain the speed -- all without the CPU needing to pay attention once it has put out the voltage. The computer checks the counter which keeps track of the encoder pulses and compares that to the predicted position every so often, and if necessary adjusts the output speed-command voltage. The counter is part of the controller card, and also does not need constant CPU attention, so the computer system can be doing look-ahead calculations -- and visiting the internet if you so desire. In contrast -- with steppers, the computer has to keep putting out pulses -- and if the system is fitted with an encoder, to compare what the encoder says has happened with what the computer *thinks* should have happened. Mostly -- every pulse requires an interrupt and a task switch which is a rather busy thing for the computer to do. In contrast, telling a D/A converter to output a voltage, and every so often reading and resetting the encoder counter is a much lower load on the computer. Using the encoder as a speed feedback requires a lot of work on the CPU's part -- checking *every* pulse from the encoder. Using the tach feedback simply involved telling it what to do and then relaxing. And without the tach feedback, the computer will also need to constantly be changing the voltage output to the amplifier -- or to constantly be putting out pulses to an amplifier which makes the servo motor pretend to be a stepper motor. Depending on the precision needed, it is possible to cut a shallow angle by outputting two voltages -- one for the X axis and one of the Y axis (and perhaps one for the Z axis as well, if you are being fancy) and then forget about it until it thinks that one of the axes is getting close to position. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#14
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Cheap servo amp on eBay
On 2009-06-15, Bob Engelhardt wrote:
Jon Elson wrote: Of course these can be used for CNC. You just need a servo interface that puts out +/- 10 V analog velocity commands. ... Then this amp would just be a driver, and its tach feedback/servo circuitry wouldn't be used? No. The interface described above puts out a voltage somewhere between -10V and +10V -- proportional to the speed (and direction) required. The servo amplifier compares this voltage with the tach feedback and adjusts the voltage to maintain the speed as commanded -- even as the load varies. And this is all happening without the computer needing to get involved until it is near time to change the speed of one or more axes. The encoder is used to tell the computer what is happening as a double-check on the servo amplifier's behavior. I've hooked up a servo amplifier and servo motor with tach feedback to a precision power supply which can produce up to 20 volts in steps of 0.001 V. And there is a pot which will allow adjustment between any 0.001 V value and then next 0.001V higher. I've set up the servo amp's pots so the motor spins at its fastest speed at 10V from the power supply. When I turn it down to 0.001V -- I need to put a piece of tape on the motor's shaft to tell that it is moving -- and if you time it between full turns, you will discover that it is maintaining the same speed -- even if you manage to put a significant load on the motor's shaft. All of this is with the DC servo motors and amplifiers. I've never had an AC servo motor running, so I'm not sure how slow it can be made to go. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#15
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Cheap servo amp on eBay
Jon & DoN - thanks. Nice explanations. I'm not about to go CNC, but
it's interesting to know about. Always happy to learn, Bob |
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