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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Grinder vibration
I bought a nice Dayton pedestal grinder recently.
http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#2
Posted to rec.crafts.metalworking
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Grinder vibration
Ignoramus28956 wrote:
I bought a nice Dayton pedestal grinder recently. http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. You can dress a wheel like this with a 1" Carborundum stick. They are about six inches long. The better method is a wheel dresser that has a half dozen rotating wheels mounted in a metal "handle". -- Dick |
#3
Posted to rec.crafts.metalworking
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Grinder vibration
Dick's recommendation is the standard, but I like the one I use. I made a
pivoting arm that is spring loaded, whose arc crosses the wheel face at a 90 degree angle. Attached to this is a threaded diamond tipped stud. This is the same solution used by "Diamond" drill sharpeners. Works great. Lasts forever. Also, pay close attention to the mounting hub of the wheel. It is quite common the hub center is not center and even after dressing, the wheel is still unbalanced. Steve "Ignoramus28956" wrote in message ... I bought a nice Dayton pedestal grinder recently. http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#4
Posted to rec.crafts.metalworking
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Grinder vibration
On 2008-11-13, Steve Lusardi wrote:
Dick's recommendation is the standard, but I like the one I use. I made a pivoting arm that is spring loaded, whose arc crosses the wheel face at a 90 degree angle. Attached to this is a threaded diamond tipped stud. This is the same solution used by "Diamond" drill sharpeners. Works great. Lasts forever. Also, pay close attention to the mounting hub of the wheel. It is quite common the hub center is not center and even after dressing, the wheel is still unbalanced. Steve Dick and Steve, thanks, after some dressing with the above mentioned dressing stick, the grinder is now quiet. (of course the dust collector is not quiet) i "Ignoramus28956" wrote in message ... I bought a nice Dayton pedestal grinder recently. http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#5
Posted to rec.crafts.metalworking
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Grinder vibration
On Nov 13, 11:25*am, "Dick 'Tater" wrote:
.... The better method is a wheel dresser that has a half dozen rotating wheels mounted in a metal "handle". * * * * * *Dick It's a Huntington style wheel dresser. http://kobol.sslcatacombnetworking.c...n-dressers.jpg |
#6
Posted to rec.crafts.metalworking
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Grinder vibration
I agree with the "star wheel" dresser. BUT---- I bought one at HF and
it is a disaster! I also had an older "real one" and, even though it's almost worn out, it works MUCH better than the HF model. I am not a HF basher. This product simply does not do the job. Pete Stanaitis --------------------- Dick 'Tater wrote: Ignoramus28956 wrote: I bought a nice Dayton pedestal grinder recently. http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. You can dress a wheel like this with a 1" Carborundum stick. They are about six inches long. The better method is a wheel dresser that has a half dozen rotating wheels mounted in a metal "handle". |
#7
Posted to rec.crafts.metalworking
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Grinder vibration
On 2008-11-14, spaco wrote:
I agree with the "star wheel" dresser. BUT---- I bought one at HF and it is a disaster! I also had an older "real one" and, even though it's almost worn out, it works MUCH better than the HF model. I am not a HF basher. This product simply does not do the job. Mine is from McMaster-Carr, works OK so far. Item 4528A1. i Pete Stanaitis --------------------- Dick 'Tater wrote: Ignoramus28956 wrote: I bought a nice Dayton pedestal grinder recently. http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. You can dress a wheel like this with a 1" Carborundum stick. They are about six inches long. The better method is a wheel dresser that has a half dozen rotating wheels mounted in a metal "handle". -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#8
Posted to rec.crafts.metalworking
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Grinder vibration
"spaco" wrote in message ... I agree with the "star wheel" dresser. BUT---- I bought one at HF and it is a disaster! I also had an older "real one" and, even though it's almost worn out, it works MUCH better than the HF model. I am not a HF basher. This product simply does not do the job. Pete Stanaitis I wonder how someone could make such a simple and basic design in a way that would cause it not to work well? Do the wheels not rotate freely or is there something unusual about the design or material of the wheels themselves? Don Young |
#9
Posted to rec.crafts.metalworking
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Grinder vibration
"Ignoramus28956" wrote in message ... I bought a nice Dayton pedestal grinder recently. http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. Nothing beats the application of a sintered silicon carbide dressing stick after truing a wheel. They're easy to apply, and cheap to buy. A star dresser would do a better job of preparing the wheel for grinding, but the difference in performance is not big enough to warrant the inconvenience of using the star dresser. If I was you, I'd give replacing a Baldor with a Dayton more than just a little thought. That's akin to trading in your Bentley for a damned VW. Harold |
#10
Posted to rec.crafts.metalworking
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Grinder vibration
On Fri, 14 Nov 2008 09:15:16 GMT, "Harold and Susan Vordos"
wrote: That's akin to trading in your Bentley for a damned VW. A Bentley *is* a VW. -- |
#11
Posted to rec.crafts.metalworking
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Grinder vibration
On Nov 14, 6:30*am, Mike wrote:
On Fri, 14 Nov 2008 09:15:16 GMT, "Harold and Susan Vordos" wrote: That's akin to trading in your Bentley for a damned VW. A Bentley *is* a VW. Close. BMW bought them. |
#12
Posted to rec.crafts.metalworking
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Grinder vibration
"Don Young" writes:
I wonder how someone could make such a simple and basic design in a way that would cause it not to work well? Do the wheels not rotate freely or is there something unusual about the design or material of the wheels themselves? It might be the wheel. In the woodworking forums, people use the Oneway products for grinding lathe tools. Oneway makes a wheel balancer kit. It's extremely expensive ($63), and frankly if the wheel is not balanced, I'd return thw wheel. http://www.woodturnerscatalog.com/store/Sharpening___Grinders___Wheels___Oneway_Wheel_Bala ncing_System___oneway_balancer |
#13
Posted to rec.crafts.metalworking
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Grinder vibration
On 2008-11-13, Ignoramus28956 wrote:
I bought a nice Dayton pedestal grinder recently. http://igor.chudov.com/misc/ebay/tmp/Addison/69.jpg It is 3/4 HP, 8 inch wheel diameter, 7 amps IIRC, and has a dust collector in the back, which is why I liked it so much -- less dust makes for a better life. So if all goes well, I will replace my 1/2 HP Baldor with it. It looks nice. I'm a little late weighing it, because I've had company for the past two day, and been quite busy with them. HOWEVER, this Dayton grinder vibrates. Not too much, but the Baldor does not vibrate at all, so this stands out. I can and will check the spindle with a dial indicator, but by looking at wheels, the spindle does not seem to be too bent, the wheels are not wobbly etc. All in all, the vibration is very noticeable, but not too bad. I think that what causes the vibration is a minute imbalance of wheels. I read a little bit about "bench grinder vibration" and it seems that the recommended course of action is to dress the wheels. So my plan, for now, is to take a diamond wheel dressing stick and to try to dress it flat. I am not sure, at this point, how exactly to ensure that the wheel is square after dressing. Any tips from those who did this, will me much appreciated. What I would suggest first is to remove the wheels, flanges, and nuts entirely, to make sure that the motor itself is not unbalanced for some reason or other. Then add one set of flanges and nut and see what it does. Then loosen them and add the wheel. Note that most wheels have larger holes than the shank of the grinder, so they are fitted with some form of bushing to centralize them before dressing. The older ones had a bushing of lead -- probably poured into the wheel and formed around a mandrel. Later ones that I have seen were equipped with a plastic bushing instead -- the ones which I have seen were bright red, but I suspect that other colors exist. If you simply mount the wheel without the bushing, let it be off center, and then dress so the OD is concentric, it will be still somewhat out of balance -- but not nearly as badly so as if you had left the whole wheel off center without dressing. So -- check the concentricity. But Baldor is a better name, so perhaps you should check whether it will mount on the base which you have -- and perhaps use the dust collector too. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#14
Posted to rec.crafts.metalworking
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Grinder vibration
Assuming you asking about the wheel dresser, not about the OP's grinder:
It seems that the star wheels just aren't hard enough or something. They do spin around freely, just like the wheels on the one that works. I just went out to the shop to compare the two units. The wheels look identical. On the "good" one, there are 2 star wheels, one "washer" and 2 star wheels. On the HF model there is one star wheel, one "washer" 2 star wheels, one "washer" and one star wheel. Hmmmmm---. The handles are a little different, but that's not an issue. Now that you've made me go to all that trouble, maybe I'll take one of those "washers" off and see what happens. Pete Stanaitis -------------- Don Young wrote: "spaco" wrote in message ... I agree with the "star wheel" dresser. BUT---- I bought one at HF and it is a disaster! I also had an older "real one" and, even though it's almost worn out, it works MUCH better than the HF model. I am not a HF basher. This product simply does not do the job. Pete Stanaitis I wonder how someone could make such a simple and basic design in a way that would cause it not to work well? Do the wheels not rotate freely or is there something unusual about the design or material of the wheels themselves? Don Young |
#15
Posted to rec.crafts.metalworking
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Grinder vibration
"spaco" wrote in message .. . Assuming you asking about the wheel dresser, not about the OP's grinder: It seems that the star wheels just aren't hard enough or something. They do spin around freely, just like the wheels on the one that works. I just went out to the shop to compare the two units. The wheels look identical. On the "good" one, there are 2 star wheels, one "washer" and 2 star wheels. On the HF model there is one star wheel, one "washer" 2 star wheels, one "washer" and one star wheel. Hmmmmm---. The handles are a little different, but that's not an issue. Now that you've made me go to all that trouble, maybe I'll take one of those "washers" off and see what happens. Pete Stanaitis -------------- Yes, I was asking about the dresser. I do not know whether the wheel arrangement can make a difference or not but it seems that having too many plain washers might prevent it from working as well. I have just used them and they always seemed to work well for me. Don Young Don Young wrote: "spaco" wrote in message ... I agree with the "star wheel" dresser. BUT---- I bought one at HF and it is a disaster! I also had an older "real one" and, even though it's almost worn out, it works MUCH better than the HF model. I am not a HF basher. This product simply does not do the job. Pete Stanaitis I wonder how someone could make such a simple and basic design in a way that would cause it not to work well? Do the wheels not rotate freely or is there something unusual about the design or material of the wheels themselves? Don Young |
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