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#1
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cnc-grade rpc's--inneresting story
Awl--
So I been agonizing over this, reading Fitch's stuff, bunch of other stuff, and everyone seems to have trouble balancing the lines. So I'm about to bite the bullet, and shell out some hefty bucks for converters that supposedly hold +/- 5% between any leg--which is still not great--but I cain't quite get the straight story from the various commercial sources. Some suggest they somehow load/unload caps with load, which others say is not so great for pyooters/cnc, etc. Phaseperfect.com has very pricey digital converters, 1% regulation--not rotary, not static, just pure 120 deg 3 ph, they say. With really good amps. But, cnc mfrs I talked to hem and haw about the digitals, but the specs are sure nice. Heavy, but not quite as heavy as rotaries. But the gents at http://www.gwm4-3phase.com/digi.html may have let the cat outta the bag. Forget caps and all the bull****, the guy said, just get the biggest assed idler you can!!! THIS is what stabilizes voltage! So, I happen to already have an rpc "bank": a phaseamatic, a Steelcase (commercially supplied rpc's), and regular motors: a big-assed baldor Super-E 10 hp beauty (very expensive), and a current-gluttonous Magnatek, I think. So I fired up the Steelcase, which gives leg-to-leg variations of about 30 V!! Phaseamtic not much better. So I used these to fire up the Baldor (just a motor), then *shut off* the Steelcase/phaseamtic, and just measured voltages on the baldor. +/- about 15V, no load, on 240 input. Not bad!! The magnatek also gave good results, but different. wow..... I'll have to measure this under load, but the baldor seems like it will solve a lot of my problems--and likely save me $2K+++. I would spend the money, if I really had confidence in what I was getting. But if all CNC grade rpc's are is a bigger-assed motor, sheeit, I already got those! Btw, phase-a-matic uses baldor motors, but specially made, and they run really really not-- over 200 deg!!! Supposedly "real" rpc idlers are not just motors used for their 3rd leg, supposedly different, but at this point, I don't know who/what to believe anymore. All I know is, that baldor leaves me sig'ly better off 3ph-wise than I was. I'm still willing to pay for a "professional" solution, but I'm not sure there really is a better one, unless I go with something like Phaseperfect's digital, which not everyone agrees is great for cnc anyway. Iny idears/comments? -- DT |
#2
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
My phase converter holds voltage better than 5%. That's not because of
some magic, but because the two idlers are big and they have capacitors attached to both legs. If you have a big idler, and properly sized run caps, that apply to both legs, it will have great regulation. For $100 or $200 you can have a great phase converter. Run your 10 HP Baldor just like you did, but put 80-100 uF run capacitors between legs 1-3 and 2-3. Very likely, the output of that, at low loads like 3 HP, would be extremely well behaved. i On 2008-07-17, DrollTroll wrote: Awl-- So I been agonizing over this, reading Fitch's stuff, bunch of other stuff, and everyone seems to have trouble balancing the lines. So I'm about to bite the bullet, and shell out some hefty bucks for converters that supposedly hold +/- 5% between any leg--which is still not great--but I cain't quite get the straight story from the various commercial sources. Some suggest they somehow load/unload caps with load, which others say is not so great for pyooters/cnc, etc. Phaseperfect.com has very pricey digital converters, 1% regulation--not rotary, not static, just pure 120 deg 3 ph, they say. With really good amps. But, cnc mfrs I talked to hem and haw about the digitals, but the specs are sure nice. Heavy, but not quite as heavy as rotaries. But the gents at http://www.gwm4-3phase.com/digi.html may have let the cat outta the bag. Forget caps and all the bull****, the guy said, just get the biggest assed idler you can!!! THIS is what stabilizes voltage! So, I happen to already have an rpc "bank": a phaseamatic, a Steelcase (commercially supplied rpc's), and regular motors: a big-assed baldor Super-E 10 hp beauty (very expensive), and a current-gluttonous Magnatek, I think. So I fired up the Steelcase, which gives leg-to-leg variations of about 30 V!! Phaseamtic not much better. So I used these to fire up the Baldor (just a motor), then *shut off* the Steelcase/phaseamtic, and just measured voltages on the baldor. +/- about 15V, no load, on 240 input. Not bad!! The magnatek also gave good results, but different. wow..... I'll have to measure this under load, but the baldor seems like it will solve a lot of my problems--and likely save me $2K+++. I would spend the money, if I really had confidence in what I was getting. But if all CNC grade rpc's are is a bigger-assed motor, sheeit, I already got those! Btw, phase-a-matic uses baldor motors, but specially made, and they run really really not-- over 200 deg!!! Supposedly "real" rpc idlers are not just motors used for their 3rd leg, supposedly different, but at this point, I don't know who/what to believe anymore. All I know is, that baldor leaves me sig'ly better off 3ph-wise than I was. I'm still willing to pay for a "professional" solution, but I'm not sure there really is a better one, unless I go with something like Phaseperfect's digital, which not everyone agrees is great for cnc anyway. Iny idears/comments? -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#3
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
"DrollTroll" wrote in message
... CLIP Changing IDs again? You're confusing the simple minded folks like me... -- Regards, Joe Agro, Jr. (800) 871-5022 01.908.542.0244 Automatic / Pneumatic Drills: http://www.AutoDrill.com Multiple Spindle Drills: http://www.Multi-Drill.com V8013-R ** Posted from http://www.teranews.com ** |
#4
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
Joe AutoDrill wrote:
"DrollTroll" wrote in message ... CLIP Changing IDs again? You're confusing the simple minded folks like me... That's an old nym of his Joe. There was another bit I've forgotten it. LOL He's a pistol. -- John R. Carroll www.machiningsolution.com |
#5
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
"John R. Carroll" wrote in message ... Joe AutoDrill wrote: "DrollTroll" wrote in message ... CLIP Changing IDs again? You're confusing the simple minded folks like me... How'd you know it was me????? That's an old nym of his Joe. There was another bit I've forgotten it. LOL He's a pistol. This is the nym I use when ahm tryna be dignified'n'****. Cain't hold out too long, tho. I used Screachy Preachy for a while, which was really probably the most apt. Then I tried Cunning Linguist, but heard that was sort of taken and old. Much better to use that on alt.english.usage et al. I achieved considerable status over on alt.english.usage (as DT), when I asked for the entomology of "****ante", and nobody caught it for quite some time. AEU is quite a sophisticated My-dick-is-bigger-and-more-well-read-than-yours arena. OK, then, well, My-Scrabble-score-is-higher-than-yours.... 90% of aeu is from the Upper West Side in Manhattan, trudging around in flip-flops, in and out of Zabars and Barnes&Nobles/Starbucks, with the NYTimes under one arm--and usually the WSJ under the other. And of course the Atlantic Monthly when it comes out. I suspect, tho, most of the 'boomers go to B&N/Starbucks for the A/C, a Starbucks sugar high, and the resultant nappypoo. Yeah, and the singles/gays cruise the magazine racks, mostly the muscle/fashion mags.... 9% of aeu is from San Fran and Berkeley CA. The last 1% are feriners tryna learn englich good. Proctologically Violated©® is really my "soul handle". Uh-oh.... I'm feeling the Violation..... Hey, Props to Harold! -- DT -- John R. Carroll www.machiningsolution.com |
#6
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
"Ignoramus20788" wrote in message ... My phase converter holds voltage better than 5%. That's not because of some magic, but because the two idlers are big and they have capacitors attached to both legs. If you have a big idler, and properly sized run caps, that apply to both legs, it will have great regulation. For $100 or $200 you can have a great phase converter. Run your 10 HP Baldor just like you did, but put 80-100 uF run capacitors between legs 1-3 and 2-3. Very likely, the output of that, at low loads like 3 HP, would be extremely well behaved. Hey Ig, Leg 3 is the wild leg, right? How big are your idlers? I forgot to mention perhaps the weirdest thing: the wild leg off the Baldor is LOWER than the 240 V input!! Izzat possible? I'll have to check it again! In googling diy rpc's, I saw one with 3 panel volt meters. How cool is DAT?? -- DT i On 2008-07-17, DrollTroll wrote: Awl-- So I been agonizing over this, reading Fitch's stuff, bunch of other stuff, and everyone seems to have trouble balancing the lines. So I'm about to bite the bullet, and shell out some hefty bucks for converters that supposedly hold +/- 5% between any leg--which is still not great--but I cain't quite get the straight story from the various commercial sources. Some suggest they somehow load/unload caps with load, which others say is not so great for pyooters/cnc, etc. Phaseperfect.com has very pricey digital converters, 1% regulation--not rotary, not static, just pure 120 deg 3 ph, they say. With really good amps. But, cnc mfrs I talked to hem and haw about the digitals, but the specs are sure nice. Heavy, but not quite as heavy as rotaries. But the gents at http://www.gwm4-3phase.com/digi.html may have let the cat outta the bag. Forget caps and all the bull****, the guy said, just get the biggest assed idler you can!!! THIS is what stabilizes voltage! So, I happen to already have an rpc "bank": a phaseamatic, a Steelcase (commercially supplied rpc's), and regular motors: a big-assed baldor Super-E 10 hp beauty (very expensive), and a current-gluttonous Magnatek, I think. So I fired up the Steelcase, which gives leg-to-leg variations of about 30 V!! Phaseamtic not much better. So I used these to fire up the Baldor (just a motor), then *shut off* the Steelcase/phaseamtic, and just measured voltages on the baldor. +/- about 15V, no load, on 240 input. Not bad!! The magnatek also gave good results, but different. wow..... I'll have to measure this under load, but the baldor seems like it will solve a lot of my problems--and likely save me $2K+++. I would spend the money, if I really had confidence in what I was getting. But if all CNC grade rpc's are is a bigger-assed motor, sheeit, I already got those! Btw, phase-a-matic uses baldor motors, but specially made, and they run really really not-- over 200 deg!!! Supposedly "real" rpc idlers are not just motors used for their 3rd leg, supposedly different, but at this point, I don't know who/what to believe anymore. All I know is, that baldor leaves me sig'ly better off 3ph-wise than I was. I'm still willing to pay for a "professional" solution, but I'm not sure there really is a better one, unless I go with something like Phaseperfect's digital, which not everyone agrees is great for cnc anyway. Iny idears/comments? -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#7
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
Changing IDs again? You're confusing the simple minded folks like
me... How'd you know it was me????? Your old sig used to list all the previous IDs... And for some reason, *that* information stuck. It's amazing how my mind remembers the CUBI but not the CUBI... CUBI = Completely Useless/Useful Bits-o-Information. This is the nym I use when ahm tryna be dignified'n'****. Cain't hold out too long, tho. I used Screachy Preachy for a while, which was really probably the most apt. Then I tried Cunning Linguist, but heard that was sort of taken and old. Much better to use that on alt.english.usage et al. Screachy Preachy is one I didn't know... Great. More CUBI. CLIP Proctologically Violated©® is really my "soul handle". Uh-oh.... I'm feeling the Violation..... TMI... TMI. -- Regards, Joe Agro, Jr. (800) 871-5022 01.908.542.0244 Automatic / Pneumatic Drills: http://www.AutoDrill.com Multiple Spindle Drills: http://www.Multi-Drill.com V8013-R ** Posted from http://www.teranews.com ** |
#8
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
On Fri, 18 Jul 2008 01:14:53 -0400, "DrollTroll"
wrote: I achieved considerable status over on alt.english.usage (as DT), when I asked for the entomology of "****ante", and nobody caught it for quite some time. AEU is quite a sophisticated My-dick-is-bigger-and-more-well-read-than-yours arena. OK, then, well, My-Scrabble-score-is-higher-than-yours.... 90% of aeu is from the Upper West Side in Manhattan, trudging around in flip-flops, in and out of Zabars and Barnes&Nobles/Starbucks, with the NYTimes under one arm--and usually the WSJ under the other. And of course the Atlantic Monthly when it comes out. ****ant : pismire : an ant When I was in college I had a summer job working with a retired Navy chief who was prone to calling us "you little ****ants" while he was screaming at us. He could also compound words with ****, as in, "Go down to Short Beach and weed the rose-****ing-begonias" and it would sound seamless as can be. I was shocked years later when a friend, who grew up playing with Ray's kids, said that she never heard a swear pass his lips. And I'd be willing to bet Ray was never on the Upper West Side. -- Ned Simmons |
#9
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
On 2008-07-18, DrollTroll wrote:
"Ignoramus20788" wrote in message ... My phase converter holds voltage better than 5%. That's not because of some magic, but because the two idlers are big and they have capacitors attached to both legs. If you have a big idler, and properly sized run caps, that apply to both legs, it will have great regulation. For $100 or $200 you can have a great phase converter. Run your 10 HP Baldor just like you did, but put 80-100 uF run capacitors between legs 1-3 and 2-3. Very likely, the output of that, at low loads like 3 HP, would be extremely well behaved. Hey Ig, Leg 3 is the wild leg, right? I do not like the word wild, but yes. How big are your idlers? 10 and 7.5 HP I forgot to mention perhaps the weirdest thing: the wild leg off the Baldor is LOWER than the 240 V input!! Izzat possible? I'll have to check it again! No surprise In googling diy rpc's, I saw one with 3 panel volt meters. How cool is DAT?? very cool, I have one and want to install one too. i |
#10
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
"Ignoramus31221" wrote in message ... On 2008-07-18, DrollTroll wrote: "Ignoramus20788" wrote in message ... My phase converter holds voltage better than 5%. That's not because of some magic, but because the two idlers are big and they have capacitors attached to both legs. If you have a big idler, and properly sized run caps, that apply to both legs, it will have great regulation. For $100 or $200 you can have a great phase converter. Run your 10 HP Baldor just like you did, but put 80-100 uF run capacitors between legs 1-3 and 2-3. Very likely, the output of that, at low loads like 3 HP, would be extremely well behaved. Hey Ig, Leg 3 is the wild leg, right? I do not like the word wild, but yes. How big are your idlers? 10 and 7.5 HP I forgot to mention perhaps the weirdest thing: the wild leg off the Baldor is LOWER than the 240 V input!! Izzat possible? I'll have to check it again! No surprise In googling diy rpc's, I saw one with 3 panel volt meters. How cool is DAT?? very cool, I have one and want to install one too. Cupla Q's: I've got a bunch of caps, and of course none are suitable. Do you have a source for caps? And analog panel meters? I'd like to monitor all three leg-leg voltages as well, possibly in different locations--at the rpc, and at the Fadal. I'm a little surprised cnc makers don't put voltmeters somewhere on the machine. fyi, for people curious as to why caps have to be rated at 350+ V, that's because AC voltage is rms, and the zero-to-peak voltage of a 120 V sine curve is 177, iirc. If the 120 V is 180 deg out of phase (which gives 240 V--which means the 3 ph from 240 V svc is right away slightly hobbled, phase angle-wise), you have momentary voltages of 354 V. 120 V (to ground) legs that are true 120 deg out of phase gives slightly less peak to peak, and is what gives 208 V rms. And is true-blue 3 ph. Have you thought of switchable banks of caps, for ranges of loads? Good idea? For caps in parallel, you just add the cap values, right? Should the run caps be disconnected at start up? The start caps disconnected on run? Many designs disconnect the start caps, maybe because the start caps are what give that really high generated leg? I'm also thinking of experimenting with a very light resistive load (few amp draw), connected to all three legs in delta and/or wye fashion. May help initial regulation? Have you noticed that the generated leg is very high wrt ground? I guess that makes sense, since there is not really a complete circuit between the two. It's an inneresting trig problem to show the resultant sine curve and rms voltages of two out-of-phase sine waves. May want to put his on your algebra site as a real practical problem. And from this show the intuitively obvious, that if two 120 V legs generate 240 between them, they MUST be 180 deg out of phase. -- DT i |
#11
Posted to rec.crafts.metalworking
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cnc-grade rpc's--inneresting story
On 2008-07-18, DrollTroll wrote:
"Ignoramus31221" wrote in message ... On 2008-07-18, DrollTroll wrote: "Ignoramus20788" wrote in message ... My phase converter holds voltage better than 5%. That's not because of some magic, but because the two idlers are big and they have capacitors attached to both legs. If you have a big idler, and properly sized run caps, that apply to both legs, it will have great regulation. For $100 or $200 you can have a great phase converter. Run your 10 HP Baldor just like you did, but put 80-100 uF run capacitors between legs 1-3 and 2-3. Very likely, the output of that, at low loads like 3 HP, would be extremely well behaved. Hey Ig, Leg 3 is the wild leg, right? I do not like the word wild, but yes. How big are your idlers? 10 and 7.5 HP I forgot to mention perhaps the weirdest thing: the wild leg off the Baldor is LOWER than the 240 V input!! Izzat possible? I'll have to check it again! No surprise In googling diy rpc's, I saw one with 3 panel volt meters. How cool is DAT?? very cool, I have one and want to install one too. Cupla Q's: I've got a bunch of caps, and of course none are suitable. Do you have a source for caps? And analog panel meters? The caps should not be expensive on ebay. I do not think that I have any oil filled run caps. I'd like to monitor all three leg-leg voltages as well, possibly in different locations--at the rpc, and at the Fadal. I'm a little surprised cnc makers don't put voltmeters somewhere on the machine. You can use a multimeter for your testing. fyi, for people curious as to why caps have to be rated at 350+ V, that's because AC voltage is rms, and the zero-to-peak voltage of a 120 V sine curve is 177, iirc. If the 120 V is 180 deg out of phase (which gives 240 V--which means the 3 ph from 240 V svc is right away slightly hobbled, phase angle-wise), you have momentary voltages of 354 V. 120 V (to ground) legs that are true 120 deg out of phase gives slightly less peak to peak, and is what gives 208 V rms. And is true-blue 3 ph. Have you thought of switchable banks of caps, for ranges of loads? Good idea? For caps in parallel, you just add the cap values, right? Should the run caps be disconnected at start up? You start your Baldor from something that is already running right? If so, then you can leave the caps. If you want to make a new phase converter, it is a different story. i The start caps disconnected on run? Many designs disconnect the start caps, maybe because the start caps are what give that really high generated leg? I'm also thinking of experimenting with a very light resistive load (few amp draw), connected to all three legs in delta and/or wye fashion. May help initial regulation? Have you noticed that the generated leg is very high wrt ground? I guess that makes sense, since there is not really a complete circuit between the two. It's an inneresting trig problem to show the resultant sine curve and rms voltages of two out-of-phase sine waves. May want to put his on your algebra site as a real practical problem. And from this show the intuitively obvious, that if two 120 V legs generate 240 between them, they MUST be 180 deg out of phase. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
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