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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Having a problem seeing the weld pool with very low currents
I'm currently TIGing some thin stainless (0.55mm) sheet and this
requires very low currents. The problem I'm having is that my auto-helmet only goes down to DIN 9 and it seems way too dark. I don't really want to go back to a fixed filter (and even if I did, none of the local welding stores have anything lighter than a DIN 9 anyway) so I've tried using a spotlight to illuminate the work -- which means the auto-helmet simple goes dark anyway (damn!) Is DIN 7 or DIN 8 an uncommon shade or something? I tried using a pair of sunglasses but they seem to be only about a 5 (I estimate) and don't shade enough and my oxy goggles seem to filter out the wrong part of the spectrum because it's still very bright - but also very green :-) Any ideas folks -- or do I just hunt down a DIN 7 or 8 from somewhere? And yes -- it's a pig of a job doing a good fitment for a long butt or lap weld with metal this thin. I'm using a chill-bar behind the seam but trying to do a fusion weld on a 2mm lap still causes problems now and then when the two sheets aren't quite touching. I also have to do a lot more practice on filling holes (how did they get there? :-) |
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