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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Almost complete victory over the compressor
The ultimate issue with the motor, and the reason why it vibrated so
much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#2
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
Ignoramus22839 wrote:
The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. Motors need "some" endplay, i.e.: for lube space. Shim it for .006-.010, see if that helps. |
#3
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
"Ignoramus22839" wrote in message ... The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. See if that bearing is getting hot. It may just need a burn-in period but you might reconsider the shim pack and give it a bit of play. I always bang the shaft of a motor I re-bearing back and forth a bit with a soft-blow hammer to help "seat" everything. The seals do add a bit of friction for a while. |
#4
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
On Thu, 19 Jun 2008 00:30:25 -0500, Ignoramus22839
wrote: After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. It depends on what your input voltage is. The higher the volts, the smaller the amps. a 5 amp difference is negligible in the grand scheme of things Gunner |
#5
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
On 2008-06-19, Tom Gardner wrote:
"Ignoramus22839" wrote in message ... The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. See if that bearing is getting hot. It may just need a burn-in period but you might reconsider the shim pack and give it a bit of play. I always bang the shaft of a motor I re-bearing back and forth a bit with a soft-blow hammer to help "seat" everything. The seals do add a bit of friction for a while. Yes, I am positive that I goofed on the play (shimming) issue and shimmed too much. I will leave 1/16 inch of play per Baldor and will see if it makes any difference. i -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#6
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Almost complete victory over the compressor
On 2008-06-19, Gunner wrote:
On Thu, 19 Jun 2008 00:30:25 -0500, Ignoramus22839 wrote: After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. It depends on what your input voltage is. The higher the volts, the smaller the amps. a 5 amp difference is negligible in the grand scheme of things I am just worried about the motor overheating. Anyway, I will give it a little more play and will see how it goes, but I am very hopeful. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#7
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
On 2008-06-19, DoTell wrote:
Ignoramus22839 wrote: The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. Motors need "some" endplay, i.e.: for lube space. Shim it for .006-.010, see if that helps. yep.. I will... the finale is close... -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#8
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
On Thu, 19 Jun 2008 00:48:03 -0500, with neither quill nor qualm,
"DoTell" quickly quoth: Ignoramus22839 wrote: The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. Motors need "some" endplay, i.e.: for lube space. Shim it for .006-.010, see if that helps. And ohm out the windings so he can tell which one is shorting? -- After all, it is those who have a deep and real inner life who are best able to deal with the irritating details of outer life. -- Evelyn Underhill |
#9
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
On 2008-06-19, Randy wrote:
On Thu, 19 Jun 2008 07:02:55 -0500, Ignoramus8073 wrote: On 2008-06-19, Tom Gardner wrote: "Ignoramus22839" wrote in message ... The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. See if that bearing is getting hot. It may just need a burn-in period but you might reconsider the shim pack and give it a bit of play. I always bang the shaft of a motor I re-bearing back and forth a bit with a soft-blow hammer to help "seat" everything. The seals do add a bit of friction for a while. Yes, I am positive that I goofed on the play (shimming) issue and shimmed too much. I will leave 1/16 inch of play per Baldor and will see if it makes any difference. i Most motors I've dealt with use a wave spring at the dead end to thrust the rotor forward and still allow for the rotor to expand when it gets hot. look he http://www.mcmaster.com/#catalog/114/1198 I will order it today (need to get a pressure switch also) thanks Randy... i |
#10
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
On Thu, 19 Jun 2008 07:02:55 -0500, Ignoramus8073
wrote: On 2008-06-19, Tom Gardner wrote: "Ignoramus22839" wrote in message ... The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. See if that bearing is getting hot. It may just need a burn-in period but you might reconsider the shim pack and give it a bit of play. I always bang the shaft of a motor I re-bearing back and forth a bit with a soft-blow hammer to help "seat" everything. The seals do add a bit of friction for a while. Yes, I am positive that I goofed on the play (shimming) issue and shimmed too much. I will leave 1/16 inch of play per Baldor and will see if it makes any difference. i Most motors I've dealt with use a wave spring at the dead end to thrust the rotor forward and still allow for the rotor to expand when it gets hot. look he http://www.mcmaster.com/#catalog/114/1198 Thank You, Randy Remove 333 from email address to reply. |
#11
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
DoTell wrote:
Ignoramus22839 wrote: The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. Motors need "some" endplay, i.e.: for lube space. Shim it for .006-.010, see if that helps. I believe the endplay is needed to allow the rotor to center itself in the stator's magnetic field while running. |
#12
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
On 2008-06-19, Jim Stewart wrote:
DoTell wrote: Ignoramus22839 wrote: The ultimate issue with the motor, and the reason why it vibrated so much and ran so badly and used 35 (IIRC) amps instead of 24, was that the DE (Drive End) bearing was shot. I did two things: 1) Replaced Drive End bearing 2) Shimmed the bearing so that there is no "end play" in the shaft. (along the axis) After I replaced it, the motor no longer vibrates, purrs like a baby, and runs this compressor quietly. The only remaining question that I have, is how come the running amps are 29, when the motor is rated for 24 amps. I used a 6206Z bearing. (note the Z, meaning double sealed) So, as of now, the compressor runs great as far as I could tell, aside of the amps question. Motors need "some" endplay, i.e.: for lube space. Shim it for .006-.010, see if that helps. I believe the endplay is needed to allow the rotor to center itself in the stator's magnetic field while running. What I think now is that the original owner of this compressor used a wrong bearing, not 6206, but a bearing that was thinner and thus allowed too much endplay. I believe that I should simply take the shims that I put, out, and with the correct 6206 bearing the rotor should have just the right amount of end play. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#13
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Almost complete victory over the compressor
Ignoramus22839 wrote:
I used a 6206Z bearing. (note the Z, meaning double sealed) ZZ or Z means shielded, not sealed. |
#14
Posted to rec.crafts.metalworking
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Almost complete victory over the compressor
Cydrome Leader wrote:
Ignoramus22839 wrote: I used a 6206Z bearing. (note the Z, meaning double sealed) ZZ or Z means shielded, not sealed. And in my experience Z would be one shield and ZZ 2 shields, one each side. IIRC sometimes the designation is L or LL and for rubber seals RS or 2RS. For one offs I was recommended to get 2 seal/shield variants as more commonly stocked and flip one out if not required as it easy to do. |
#16
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Almost complete victory over the compressor
DanG wrote: Make sure you have good supply voltage. Compressors really don't like extension cords of any description. Check supply voltage, yes, never use "extension cords", no. The entire power distribution system is an "extension cord", and there is nothing wrong with using "extension cords" as long as they are of a proper gauge for the length and load and have quality connectors of appropriate ratings. |
#17
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Almost complete victory over the compressor
On 2008-06-20, Pete C. wrote:
DanG wrote: Make sure you have good supply voltage. Compressors really don't like extension cords of any description. Check supply voltage, yes, never use "extension cords", no. The entire power distribution system is an "extension cord", and there is nothing wrong with using "extension cords" as long as they are of a proper gauge for the length and load and have quality connectors of appropriate ratings. I believe that with my cord, the voltage stays at 230 or so. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
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