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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Righty Tighty - But Why?
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#42
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Righty Tighty - But Why?
In article ,
Jeff Wisnia wrote: wrote: [ ... ] It would be interesting to find out what percentage of all installed threaded fasteners are ever again deliberately loosened. I'd but my money on it being less than 1% of them. And, considering that probably more that 95% of fasteners are currently being tightened by machines and not hands, in our mass production world, your argument is reasonable, but probably moot. Hmm ... in normal maintenance of my computers, perhaps 1/4 of the screws present ever get removed. (Actually, it would be less, if it were not for my recent replacement of a CPU fan in an ULTRASparc 1/140. There were all of five screws just to remove the fan. The normal access to the top of the CPU box involves two or three screws (depending on whether the security cable bracket is still with the computer or not). Two more remove the entire CPU board. When I replace disk drives, I usually don't have spares already mounted in the "spud" (slide-in mounting bracket), so that is four or six screws per drive, with two drives. However -- once a disk dies, *lots* of screws come out, to gain access to the super magnets, and to the tiny ball bearing assemblies. (Lots of exercise for the tiny torx screwdriver bits). (I also use the platters for decoration, sometimes.) In contrast, when someone is doing a full restoration on an old lathe, I'm willing to bet that at least 90% of those screws are at least loosened, if not totally removed. Now for something a bit closer in time to when industrial production of screws started. When working on an English system concertina, (let's assume a six-sided one for starters), there are twelve screws (six on a side) which secure the endboxes to the bellows frames. At least six of those come out for almost any job on the instrument. Two more (on each end) hold the endbox together, and they have to come out for work on the action or the valves. Four more (on each end) hold the little finger rest and the thumbstrap in place, and while the little finger rest seldom needs replacing, the thumbstrap is usually the first thing to wear out. O.K. -- so far we have 24 screw here, of which all but four will come out during the life of the instrument. But -- inside the bellows are two reedpans, each containing 48 reed carriers. Each reed carrier has two screws securing the reed (via a clamping bar) to the carrier. Only a *fool* takes any of those screws out, unless the reed is rusted away and needs replacement -- and by preference, unless you are a glutton for punishment, you replace the reed and carrier as a unit. This makes 192 screws which you might as well consider to be rivets. And this design has been pretty much unchanged since about 1829 or so. (At one period, near the beginning of the 1900s, the reeds were actually riveted to the carrier, but that did not last (though some of the instruments did. I own one of those.) Oh yes -- there are also two wood screws securing each rectangular brass plate into which the endbox screws thread -- 24 more for the normally untouched -- even in an extremely old instrument. That makes 220 which normally are never touched once installed, compared to 20 which will be regularly removed. So -- about 91% of the screws should be expected to be permanent. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#43
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Righty Tighty - But Why?
Scott Moore writes:
Most people are right-handed. More torque from a screwdriver tightening in that direction. Which is, of course, wrong. More torque *available* to untighten than to tighten. I allways use a bigger wrench to loosen pipes than tighten them. Enough opinion. Try it on a torque meter and let us know what you find. |
#44
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Righty Tighty - But Why?
DoN. Nichols wrote: In article , Jeff Wisnia wrote: wrote: [ ... ] It would be interesting to find out what percentage of all installed threaded fasteners are ever again deliberately loosened. I'd but my money on it being less than 1% of them. And, considering that probably more that 95% of fasteners are currently being tightened by machines and not hands, in our mass production world, your argument is reasonable, but probably moot. Hmm ... in normal maintenance of my computers, perhaps 1/4 of the screws present ever get removed. (Actually, it would be less, if it were not for my recent replacement of a CPU fan in an ULTRASparc 1/140. There were all of five screws just to remove the fan. The normal access to the top of the CPU box involves two or three screws (depending on whether the security cable bracket is still with the computer or not). Two more remove the entire CPU board. When I replace disk drives, I usually don't have spares already mounted in the "spud" (slide-in mounting bracket), so that is four or six screws per drive, with two drives. However -- once a disk dies, *lots* of screws come out, to gain access to the super magnets, and to the tiny ball bearing assemblies. (Lots of exercise for the tiny torx screwdriver bits). (I also use the platters for decoration, sometimes.) In contrast, when someone is doing a full restoration on an old lathe, I'm willing to bet that at least 90% of those screws are at least loosened, if not totally removed. Now for something a bit closer in time to when industrial production of screws started. When working on an English system concertina, (let's assume a six-sided one for starters), there are twelve screws (six on a side) which secure the endboxes to the bellows frames. At least six of those come out for almost any job on the instrument. Two more (on each end) hold the endbox together, and they have to come out for work on the action or the valves. Four more (on each end) hold the little finger rest and the thumbstrap in place, and while the little finger rest seldom needs replacing, the thumbstrap is usually the first thing to wear out. O.K. -- so far we have 24 screw here, of which all but four will come out during the life of the instrument. But -- inside the bellows are two reedpans, each containing 48 reed carriers. Each reed carrier has two screws securing the reed (via a clamping bar) to the carrier. Only a *fool* takes any of those screws out, unless the reed is rusted away and needs replacement -- and by preference, unless you are a glutton for punishment, you replace the reed and carrier as a unit. This makes 192 screws which you might as well consider to be rivets. And this design has been pretty much unchanged since about 1829 or so. (At one period, near the beginning of the 1900s, the reeds were actually riveted to the carrier, but that did not last (though some of the instruments did. I own one of those.) Oh yes -- there are also two wood screws securing each rectangular brass plate into which the endbox screws thread -- 24 more for the normally untouched -- even in an extremely old instrument. That makes 220 which normally are never touched once installed, compared to 20 which will be regularly removed. So -- about 91% of the screws should be expected to be permanent. Enjoy, DoN. I'm probably on your side of the river when it come to taking failed stuff apart to see what could be scrounged for the "hell box" and possibly reused somedday. But I'm sure even you'd admit that we're a minute minority and more likely the average consumer appliance, car, piece of furniture, or even a house's deck which was built using threaded fasteners (like mine) probably ends its life with very small percentage, if any, of its threaded fasteners ever loosened. Jeff -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can smile when things are going wrong, you've thought of someone to blame it on." |
#45
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Righty Tighty - But Why?
In article ,
Jeff Wisnia wrote: DoN. Nichols wrote: [ ... ] However -- once a disk dies, *lots* of screws come out, to gain access to the super magnets, and to the tiny ball bearing assemblies. (Lots of exercise for the tiny torx screwdriver bits). (I also use the platters for decoration, sometimes.) [ ... ] I'm probably on your side of the river when it come to taking failed stuff apart to see what could be scrounged for the "hell box" and possibly reused somedday. But I'm sure even you'd admit that we're a minute minority and more likely the average consumer appliance, car, piece of furniture, or even a house's deck which was built using threaded fasteners (like mine) probably ends its life with very small percentage, if any, of its threaded fasteners ever loosened. Most appliances would never be taken apart, as the philosophy appears to be "replace, don't repair". But for an automobile, we can at least expect: 1) Hub nuts -- at least for checking brakes at the annual safety inspection. 2) Rocker cover nuts -- for access to allow scheduled maintenance. 3) Head nuts -- normally loosened and re-torqued after some specified number of miles of operation. 4) Whatever screws (if any) are needed for access to air filter to replace it. 5) On 4WD vehicles, the bolds holding the skid plates on the bottom of the engine compartment, to allow draining and changing of oil and access to oil filter. 6) The bolts securing the battery and its cable clamp bolts. 7) With electronic ignition, we can now eliminate the screws securing the points in the distributor. :-) The rest of them probably are untouched in most vehicles -- at least through the original owner's possession. And for the furniture -- I have taken apart used computer furniture, to transport it home and reassemble it. But I would guess that I am the exception there, as well. For the concertinas which I used as an example of things designed in the 1830s and later, I have worked on a relatively large number of those over the past thirty years. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#46
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Righty Tighty - But Why?
DoN. Nichols wrote: For the concertinas which I used as an example of things designed in the 1830s and later, I have worked on a relatively large number of those over the past thirty years. Enjoy, DoN. I'm with you there too, I used to hobby restore reproducing player pianos and nickleodeons about 30 years ago. Talk about taking apart things which have more screws than a XXX movie!! G Plus, the seemingly never ending task of stripping down, cleaning and recovering 88 identical little bellows like "pnuematics" and their associated 88 piloted valves. (Those were the vacuum operated actuators which "struck" the piano keys when they sucked closed under the command of the holes in the paper music roll.) Jeff -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can smile when things are going wrong, you've thought of someone to blame it on." |
#47
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Righty Tighty - But Why?
In article ,
Jeff Wisnia wrote: DoN. Nichols wrote: For the concertinas which I used as an example of things designed in the 1830s and later, I have worked on a relatively large number of those over the past thirty years. I'm with you there too, I used to hobby restore reproducing player pianos and nickleodeons about 30 years ago. Talk about taking apart things which have more screws than a XXX movie!! G :-) Have you ever seen a Tanzbar (Dancing Bear) concertina? They were player versions of the Chemnitzer (big square) concertinas, with the roll inside the right-hand end. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#48
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Righty Tighty - But Why?
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#49
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Righty Tighty - But Why?
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#50
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Righty Tighty - But Why?
DoN. Nichols wrote: Have you ever seen a Tanzbar (Dancing Bear) concertina? They were player versions of the Chemnitzer (big square) concertinas, with the roll inside the right-hand end. Enjoy, DoN. I've read about them, but never held one in my hands. I do still have a 19th century "Mechanical Organette", a hand cranked tabletop paper roll operated reed organ. Sounds a bit like an concertina. Jeff -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can smile when things are going wrong, you've thought of someone to blame it on." |
#51
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Righty Tighty - But Why?
Ned Simmons wrote: Ever run into Bob Hunt from Kennebunk ME? He's been doing much the same thing as a hobby for many years. I've heard him refer to a meticulous rebuild as a "polished screw restoration". Implying, with a bit of exaggeration I suppose, that every screw was removed and cleaned up. Ned Simmons Never had the pleasure of meeting him. But, I stopped being active in that hobby about 30 years ago. I've still got one rather nice Ampico reproducing piano and about 500 rolls for it, including some about a hundred years old now, recorded by Rachmaninoff. Yes, they had "recording pianos" back then, but just as with today's recording studios, there was a lot of editing done after the original recording was made. Jeff -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can smile when things are going wrong, you've thought of someone to blame it on." |
#52
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Righty Tighty - But Why?
In article ,
Jeff Wisnia wrote: DoN. Nichols wrote: Have you ever seen a Tanzbar (Dancing Bear) concertina? They [ ... ] I've read about them, but never held one in my hands. Ditto. I've seen them come up on eBay -- but not at prices where I felt like playing. I do still have a 19th century "Mechanical Organette", a hand cranked tabletop paper roll operated reed organ. Sounds a bit like an concertina. Possibly even concertina reeds in it. I've even seen a barrel organ (drum with brass tack heads (OB-Metal) raising levers to select notes) with a few tiny wood pipes like from organs. The rectangular ones with a sliding plug in the end to do the fine tuning. These were the sorts of things that an organ grinder (with monkey) would have used, with a single leg to support it, plus a strap around the player's neck. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#53
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Righty Tighty - But Why?
In article ,
Jeff Wisnia wrote: I've still got one rather nice Ampico reproducing piano and about 500 rolls for it, including some about a hundred years old now, recorded by Rachmaninoff. Yes, they had "recording pianos" back then, but just as with today's recording studios, there was a lot of editing done after the original recording was made. With paper pasted over the wrong holes and then new ones punched? I presume that they also had devices which would duplicate the rolls once they got them right -- for production. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#54
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Righty Tighty - But Why?
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#55
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Righty Tighty - But Why?
DoN. Nichols wrote: In article , Jeff Wisnia wrote: I've still got one rather nice Ampico reproducing piano and about 500 rolls for it, including some about a hundred years old now, recorded by Rachmaninoff. Yes, they had "recording pianos" back then, but just as with today's recording studios, there was a lot of editing done after the original recording was made. With paper pasted over the wrong holes and then new ones punched? A lot of piano rolls weren't "recorded" at all, they were hand punched by skilled guys working from the sheet music, and then tweaked as required. The "recording pianos" I'm familiar with used electric switches under the piano keys conrolling electromagnets which pushed felt tipped pens down onto a moving roll of paper, one pen for each piano hey. Then someone hand punched through the pen markings. But, much of the editing of reproducing piano rolls was fiddling around to get the expression correct. "Expression" is the intensity with which the notes are struck. A garden variety player piano (and its rolls) only knows how to control the note placement vs. time and the soft and sustaining pedal operation. A reproducing piano used additional tracks on the roll containing coded expression information. Not sophisticated enough to control the expression of each individual key, but pretty good nonetheless. They split the keyboard in the middle and controlled the intensity of the notes in each half separately, by changing the setpoint of two vacuum regulators feeding the key actuators for each section. I presume that they also had devices which would duplicate the rolls once they got them right -- for production. Yes, they were called, not unsuprisingly, piano roll perforating machines. They were controlled by "master rolls", which were usually somewhat larger than the finished piano roll, and made from much heavier and more durable paper. Dedicated hobbyists of the kind found here on rcm have built there own "duplicating perforators" to make copies of old rolls, akin to making tape recordings or burning CDs from fragile old shellac phonograph records. I visited a guy in england once who'd assembled a tabletop sized one of those perforators in the second floor bedroom of his home. Jeff -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can smile when things are going wrong, you've thought of someone to blame it on." |
#56
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Righty Tighty - (No metal Content)
It being a dull day, I decide to respond to what Gunner
fosted Thu, 10 Jun 2004 06:05:38 GMT on rec.crafts.metalworking , viz: On Wed, 09 Jun 2004 19:43:54 -0400, Jeff Wisnia wrote: Don Bruder wrote: In article , "Peter Reilley" wrote: snipped Well you have piqued my interest, so let me have it! Pete. I'll second that motion Well, ok...But remember, only 'cause you asked. I don't want too much more evidence of my refusal to ever grow up geting around... Here they are. Three versions; One more than I promised: ************************************ A distorted young fellow named Fred Had a tool with a corkscrew-shaped head. He found, having hunted, A girl similarly-****ed, But - alas! - with a left-handed thread. ************************************ The cock of a fellow named Fred Was adorned with a spiralized head. When at last he laid eyes, On a **** the right size, He was foiled by a left-handed thread! ************************************ His cock like a corkscrew expanded, A spiral vagina demanded. His search lasted years. And ended in tears; The thread of her **** was left-handed. *********************************** Jeff Here lies the bones of Screwy Dick, He spent his whole life with a corkscrew prick, He searched and he searched in the feudal hunt, To find the woman with the corkscrew ****. He finally found her and then dropped dead, The son-of-a-bitch had a left hand thread. On the bridge spanning the ravine Archibald was screwing Kathleen The force of his lunge Caused the whole thing to plunge Worse ****ing disaster ever seen. "A vote for Kerry is a de facto vote for bin Laden." Strider -- pyotr filipivich. as an explaination for the decline in the US's tech edge, James Niccol wrote "It used to be that the USA was pretty good at producing stuff teenaged boys could lose a finger or two playing with." |
#58
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Righty Tighty - But Why?
I would guess, because when using your right hand, it's easier to torque
tight to the right, then it is to the left. something I learned awhile ago.. sugar is right handed. but it's possible to artifically grow left handed sugar. Left handed sugar tastes *funky*, and is harder to digest.. -- ********** shu "pyotr filipivich" wrote in message ... It being a dull day, I decide to respond to what fosted Sat, 12 Jun 2004 02:26:53 GMT on rec.crafts.metalworking , viz: On 11 Jun 2004 17:37:17 -0700, (Dan Thomas) wrote: "Peter Reilley" wrote "Jeff Wisnia" wrote Was there a preferred direction for Archimedes screw? Pete. It would depend on which shore of the river the screw was built on. Why do we skate counterclockwise around the rink? Dan We skate CCW around the rink because we "keep right" Why do we "keep right?" Who knows. "Shield on the left arm, sword in the right hand", is one explanation. (I have heard of one castle in Scotland, with the hereditary lords of the castle being left handed, where the stairs spiral up "backwards", thus giving the "natives" an advantage if it ever came to defense.) the other explanation is a "handedness" in leg use, with most people favoring the right leg for pushing off/power strokes, be it walking, peddling, or skating. I dunno, but it sounds plausible. tschus pyotr -- pyotr filipivich. as an explaination for the decline in the US's tech edge, James Niccol wrote "It used to be that the USA was pretty good at producing stuff teenaged boys could lose a finger or two playing with." |