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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Corn Furnaces make national news
There was an article on page B1 of the 12 December 2005 issue of The
Wall Street Journal, "Demand Pops for Furnaces That Burn Corn". Basic point is that corn costs less than ordinary fuels (which has to be a consequence of farm subsidies, one would think). They also tell of discouraging someone living in an apartment on the 33rd floor of a Manhattan apartment building from getting a corn furnace, if for no other reason that cheap corn isn't exactly common outside of the corn belt. Joe Gwinn |
#2
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Corn Furnaces make national news
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#3
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Corn Furnaces make national news
In article ,
Hitch wrote: Joseph Gwinn wrote in news:JoeGwinn- : There was an article on page B1 of the 12 December 2005 issue of The Wall Street Journal, "Demand Pops for Furnaces That Burn Corn". Basic point is that corn costs less than ordinary fuels (which has to be a consequence of farm subsidies, one would think). They also tell of discouraging someone living in an apartment on the 33rd floor of a Manhattan apartment building from getting a corn furnace, if for no other reason that cheap corn isn't exactly common outside of the corn belt. Joe Gwinn Is corn still cheap once you remove all of the Federal subsidies? And how much fossil fuel and fossil fertilizer goes into corn versus other enery- producing crops, e.g. rapeseed or hemp? I don't know, just asking. I've read that the energy outputs for growing corn for BTUs give you a 30% over energy inputs (tractor fuel, fertilizer, insecticides). If irrigation is required the figure wil be lower. I think there are less tangible costs in intensive monoculture (soil depletion, erosion, maybe others) and IMO growing corn for heat doens't sound like a good idea. It certainly makes sense to use the waste where you find it, but don't grow it. In the name of domestic energy freedom the Taxpayers pay companies like ADM[1] to grow corn for ethanol. This is a scam. Ethanol production has a byproduct, lysine, which is worth more than the ethanol and ADM has paid what was at the time the largest antitrust fine ever becuase it cornered the lysine market bases on taxpaer corn subsidies. From [1] ...According to the Cato Institute, "ADM has cost the American economy billions of dollars since 1980 and has indirectly cost Americans tens of billions of dollars in higher prices and higher taxes over that same period. At least 43 percent of ADM's annual profits are from products heavily subsidized or protected by the American government. Moreover, every $1 of profits earned by ADM's corn sweetener operation costs consumers $10, and every $1 of profits earned by its ethanol operation costs taxpayers $30." In 1996, ADM was the subject of the largest price fixing investigation in history. Senior ADM executives were indicted on criminal charges for engaging in price-fixing with in the international lysine market. Three of ADM's top officials, including vice chairman Michael Andreas, were sentenced to federal prison in 1999 and the company was fined $100 million, the largest antitrust fine ever. ADM's annual report 20 [1] http://en.wikipedia.org/wiki/Archer_Daniels_Midland -- a d y k e s @ p a n i x . c o m Don't blame me. I voted for Gore. |
#5
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Corn Furnaces make national news
What they dont' talk about is that an oil or gas boiler/furnace will run at
85% efficiency or better. A corn, wood, or wood pellet will run at much lower efficiency. So these experts need to factor that into the calculation. The fuel is cheap but most of it goes up the chimmney. Tony "John" wrote in message ... Hitch wrote: Joseph Gwinn wrote in news:JoeGwinn- : There was an article on page B1 of the 12 December 2005 issue of The Wall Street Journal, "Demand Pops for Furnaces That Burn Corn". Basic point is that corn costs less than ordinary fuels (which has to be a consequence of farm subsidies, one would think). They also tell of discouraging someone living in an apartment on the 33rd floor of a Manhattan apartment building from getting a corn furnace, if for no other reason that cheap corn isn't exactly common outside of the corn belt. Joe Gwinn Is corn still cheap once you remove all of the Federal subsidies? And how much fossil fuel and fossil fertilizer goes into corn versus other enery- producing crops, e.g. rapeseed or hemp? I don't know, just asking. -- John Snow "Pull hard and it comes easy" Moldy corn is real cheap. It burns just as well but the animals don't like it, and it screws up the milk. Average yield per acre is about 3 tons. The cost of production per acre is roughly 75 to 100 dollars per acre.( These are prices including fertilizer and seeding when we planted in the 90's. Land rental cost was 10 dollars per acre) a pound of seed provides 7,200 British thermal units (Btu) of heat content, compared to the 10,500 Btu/pound heat content of coal. Locally, coal is costing 120 dollars per ton(antricite) 1 ton of coal is equivalent heat to 200 gallons of oil. John |
#6
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Corn Furnaces make national news
I will agree that my coal stove wastes more heat, but I pay $155 per ton of
coal and will burn about 3-1/2 tons each winter. I heat a 2300 sf house in CT. This winter has been colder than normal so far so my coal use might be up, if it stays this cold it will be up. I will then have to buy the coal local in bags @ $220 per ton. If this happens I will buy only what I need. My heating costs are less then the houses next to me, some burning oil, others Propane. BUT the coal is WORK, far less then wood but still work. I have a few acres of very wooded land so I burn wood in my stove also, next year I will burn 3 cords of wood (had a massive oak taken down) so I will use less coal. "Tony" wrote in message ... What they dont' talk about is that an oil or gas boiler/furnace will run at 85% efficiency or better. A corn, wood, or wood pellet will run at much lower efficiency. So these experts need to factor that into the calculation. The fuel is cheap but most of it goes up the chimmney. Tony "John" wrote in message ... Hitch wrote: Joseph Gwinn wrote in news:JoeGwinn- : There was an article on page B1 of the 12 December 2005 issue of The Wall Street Journal, "Demand Pops for Furnaces That Burn Corn". Basic point is that corn costs less than ordinary fuels (which has to be a consequence of farm subsidies, one would think). They also tell of discouraging someone living in an apartment on the 33rd floor of a Manhattan apartment building from getting a corn furnace, if for no other reason that cheap corn isn't exactly common outside of the corn belt. Joe Gwinn Is corn still cheap once you remove all of the Federal subsidies? And how much fossil fuel and fossil fertilizer goes into corn versus other enery- producing crops, e.g. rapeseed or hemp? I don't know, just asking. -- John Snow "Pull hard and it comes easy" Moldy corn is real cheap. It burns just as well but the animals don't like it, and it screws up the milk. Average yield per acre is about 3 tons. The cost of production per acre is roughly 75 to 100 dollars per acre.( These are prices including fertilizer and seeding when we planted in the 90's. Land rental cost was 10 dollars per acre) a pound of seed provides 7,200 British thermal units (Btu) of heat content, compared to the 10,500 Btu/pound heat content of coal. Locally, coal is costing 120 dollars per ton(antricite) 1 ton of coal is equivalent heat to 200 gallons of oil. John |
#7
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Corn Furnaces make national news
I have been burning wood fiber pellets for 3 years and it sure beat the
labor involved in cutting/splitting wood (which is available on my property or near by).. The efficiency of a modern pellet/corn stove are up around 85%. If you don't believe the literature, just place your had on the unjacketed flue pipe of a well tuned pellet stove. My present stove (Quadri-Fire) is capable of burning corn but will not ignite automatically unless there is about 25% mix of pellets. Once lite, it will burn until the thermostat turns it off. On pellets, it will run on automatic continuously, as long as there is a thermostat demand and fuel in the hopper. It will re-ignite automatically on pellets. The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. Not sure of these figures for corn but have heard they are similar. If I had a good supply of corn in my Pac. NW area, I would give it a try.. Pellets presently cost me $139 a ton or about. I can heat my very old mfg home (1152 sq/ft) on about 3 ton a year. The stove is of marginal size, 40,000 btus but provides as much heat as I need. I consider corn a renewable energy source while wood pellets are presently a wood by-product. The local demand for wood fiber for paper and partial board may soon drive the price of wood pellet high enough that corn my be the next alternative. -- My experience and opinion, FWIW |
#8
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Corn Furnaces make national news
In article ,
Steve wrote: I have been burning wood fiber pellets for 3 years and it sure beat the labor involved in cutting/splitting wood (which is available on my property or near by).. The efficiency of a modern pellet/corn stove are up around 85%. If you don't believe the literature, just place your had on the unjacketed flue pipe of a well tuned pellet stove. My present stove (Quadri-Fire) is capable of burning corn but will not ignite automatically unless there is about 25% mix of pellets. Once lite, it will burn until the thermostat turns it off. On pellets, it will run on automatic continuously, as long as there is a thermostat demand and fuel in the hopper. It will re-ignite automatically on pellets. The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. Not sure of these figures for corn but have heard they are similar. If I had a good supply of corn in my Pac. NW area, I would give it a try.. Pellets presently cost me $139 a ton or about. I can heat my very old mfg home (1152 sq/ft) on about 3 ton a year. The stove is of marginal size, 40,000 btus but provides as much heat as I need. I consider corn a renewable energy source while wood pellets are presently a wood by-product. The local demand for wood fiber for paper and partial board may soon drive the price of wood pellet high enough that corn my be the next alternative. -- My experience and opinion, FWIW Can scrap paper be pelletized for your furnace? Nobody's mentioned the pollution aspects of home heating. A megawatt coal plant can use technology that, AFAIK, isn't in a home furnace. In the 70s I was reading about towns in snow country requiring catalytic coverters in new construction. -- a d y k e s @ p a n i x . c o m Don't blame me. I voted for Gore. |
#9
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Corn Furnaces make national news
"Tony" wrote in message ... What they dont' talk about is that an oil or gas boiler/furnace will run at 85% efficiency or better. A corn, wood, or wood pellet will run at much lower efficiency. So these experts need to factor that into the calculation. The fuel is cheap but most of it goes up the chimmney. No they don't. Corn stoves are not like normal wood stoves. Most burn at around 85% efficiency. |
#10
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Corn Furnaces make national news
"Dave Lyon" wrote in message
news:iYzpf.631664$x96.78127@attbi_s72... "Tony" wrote in message ... What they dont' talk about is that an oil or gas boiler/furnace will run at 85% efficiency or better. A corn, wood, or wood pellet will run at much lower efficiency. So these experts need to factor that into the calculation. The fuel is cheap but most of it goes up the chimmney. No they don't. Corn stoves are not like normal wood stoves. Most burn at around 85% efficiency. How do they burn at such a high efficiency, Dave? I've never looked into those things. -- Ed Huntress |
#11
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Corn Furnaces make national news
The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. My stove burns corn, or wood pellets, but doesn't self ignite. I get corn for $80.00 per ton, while local wood pellets started the season at $150. per ton. I burnt a ton of wood pellets 1st because they were easy to handle in 40 pound bags. I'm now burning corn in bulk because it's cheaper. Corn and wood pellets have nearly the same BTU's per pound, but the corn is much dirtier to burn. With wood pellets, I cleaned the ashes about every 4 days. With corn, it's every day. |
#12
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Corn Furnaces make national news
Can scrap paper be pelletized for your furnace? I'm sure it can. But, afaik, they are only pelletizing saw dust at present. Demands for wood pellets have gone up tremedously. In fact, they're tough to find around here. If I had the time, I would build a stove similar to a pellet stove but with a larger auger so it could handle wood chips. My thought is you could get all the free wood you wanted delivered to your door from one of many tree triming companies. Nobody's mentioned the pollution aspects of home heating. A megawatt coal plant can use technology that, AFAIK, isn't in a home furnace. In the 70s I was reading about towns in snow country requiring catalytic coverters in new construction. The new wood pellet and corn stoves are cleaner than most gas heaters. The corn stoves are considered CO2 neutral because the corn consumes CO2 when it is grown, then releases it when it's burned. As you mentioned, small residential units cannot compete with large electric plants though. |
#13
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Corn Furnaces make national news
No they don't. Corn stoves are not like normal wood stoves. Most burn at around 85% efficiency. How do they burn at such a high efficiency, Dave? I've never looked into those things. -- Ed Huntress They are a sealed unit. They don't use a traditional chimney, so you're not wasting all that heat up your flue. Instead, they use a blower that controls the amount of air that is introduced into the fire. Then, the waste gasses are blown out through a vent in the wall. They also have a series of tubes inside the burn box that air is blown through to transfer the heat to the house. Forcing air into the burn box makes for a very hot flame. My stove has "fingers" that stir the corn while it's burning that are made from 1/2" cold rolled steel. When my stove is on it's highest setting, those fingers glow red. I get 55,000 btu from a burn box about the size of a half loaf of bread. |
#14
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Corn Furnaces make national news
"Dave Lyon" wrote in message
news:3pApf.631698$x96.497631@attbi_s72... No they don't. Corn stoves are not like normal wood stoves. Most burn at around 85% efficiency. How do they burn at such a high efficiency, Dave? I've never looked into those things. -- Ed Huntress They are a sealed unit. They don't use a traditional chimney, so you're not wasting all that heat up your flue. Instead, they use a blower that controls the amount of air that is introduced into the fire. Then, the waste gasses are blown out through a vent in the wall. They also have a series of tubes inside the burn box that air is blown through to transfer the heat to the house. Forcing air into the burn box makes for a very hot flame. My stove has "fingers" that stir the corn while it's burning that are made from 1/2" cold rolled steel. When my stove is on it's highest setting, those fingers glow red. I get 55,000 btu from a burn box about the size of a half loaf of bread. That's interesting. I'll have to take a look sometime. The exhaust sounds like some of the modern gas furnaces. And stirring the corn sounds almost like burning in a fuidized bed. Does the air blow through the burning corn, or over it? -- Ed Huntress |
#15
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Corn Furnaces make national news
On Sun, 18 Dec 2005 21:18:51 -0600, Hitch wrote:
Is corn still cheap once you remove all of the Federal subsidies? Who cares? Out of pocket expense is lower, period. And how much fossil fuel and fossil fertilizer goes into corn versus other enery- producing crops, e.g. rapeseed or hemp? I don't know, just asking. Dunno. If subsidizing corn farmers can offset the amount of money we send to people who want to kill us, I'm all for it. Dave Hinz |
#16
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Corn Furnaces make national news
"Al Dykes" wrote in message ... In article , Steve wrote: -snip- Can scrap paper be pelletized for your furnace? Nobody's mentioned the pollution aspects of home heating. A megawatt coal plant can use technology that, AFAIK, isn't in a home furnace. In the 70s I was reading about towns in snow country requiring catalytic coverters in new construction. there was a guy here locally who was an inventor and had huge stacks of waxed cardboard boxes, was stockpiling them, he was developing a furnace that ran on pelletized waxed cardboard boxes. his neighbors abhorred his operation and eventually forced him to get rid of his huge piles of waxed cardboard. was sad. i was hoping he'd succeed. b.w. |
#17
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Corn Furnaces make national news
On Mon, 19 Dec 2005 00:18:43 -0500, Tony wrote:
What they dont' talk about is that an oil or gas boiler/furnace will run at 85% efficiency or better. A corn, wood, or wood pellet will run at much lower efficiency. Cite, please? So these experts need to factor that into the calculation. The fuel is cheap but most of it goes up the chimmney. Sounds like you've got solid data to back that up. I'd love to read it. |
#18
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Corn Furnaces make national news
That's interesting. I'll have to take a look sometime. The exhaust sounds like some of the modern gas furnaces. And stirring the corn sounds almost like burning in a fuidized bed. Does the air blow through the burning corn, or over it? The air blows through the corn. Also, the combustion air is piped in from outside the house. |
#19
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Corn Furnaces make national news
My Quadra Fire has a ceramic fire pot with a igniter hole in the bottom and
a few dozen air holes in the side. These side hole are angled to produce a cyclone type fire. It is so hot that metal probes will burn up so the pyrometer is housed in a ceramic shield. This heat is dispersed and eventually passes over a stainless shield and then an aluminum finned heat exchanger in the fire box and ultimately a waste heat exchanger just before going out the flue pipe. There is a small ash trap in the bottom of the flue that is suppose to collect any fly ash but in 3 years, I have had less than a tea cup of ash. ( I get about a half gallon of ash from the fire box every ton of fuel. ) I have very little soot and only wipe the glass windows (actually they are clear ceramic) about once a week. I can't see how this could be called less efficient than coal or oil. Admittedly, if I had natural gas available I would switch over, just for the convenience. -- My experience and opinion, FWIW Steve |
#20
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Corn Furnaces make national news
"Dave Lyon" wrote in message
news:tIApf.638866$_o.604585@attbi_s71... That's interesting. I'll have to take a look sometime. The exhaust sounds like some of the modern gas furnaces. And stirring the corn sounds almost like burning in a fuidized bed. Does the air blow through the burning corn, or over it? The air blows through the corn. Well, that is something like a fluidized bed, then. That can be a very efficient way to burn things. Also, the combustion air is piped in from outside the house. That hurts your combustion efficiency because it reduces flame temperatures, but it reduces infiltration. In the tradeoff, it undoubtedly is a lot better. -- Ed Huntress |
#21
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Corn Furnaces make national news
Thanks Al,
I handn't exchanged numbers or info about corn with anyone since I would have to purchase corn from a feed store and doubt that I could get it for anything near the cost of pellets. We grow wood, not corn, where I live. Steve |
#22
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Corn Furnaces make national news
"Hitch" wrote in message 36... Joseph Gwinn wrote in news:JoeGwinn- : There was an article on page B1 of the 12 December 2005 issue of The Wall Street Journal, "Demand Pops for Furnaces That Burn Corn". Basic SNIP And how much fossil fuel and fossil fertilizer goes into corn versus other enery- producing crops, e.g. rapeseed or hemp? I don't know, just asking. A bunch of my aqaintances burned a lot of hemp back in the 60's, and I have to say it didn't produce much energy at all. Quite the opposite effect really. It produced an abundance of lethargy. Anon |
#23
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Corn Furnaces make national news
In article G2Apf.638816$_o.438027@attbi_s71,
Dave Lyon wrote: The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. My stove burns corn, or wood pellets, but doesn't self ignite. I get corn for $80.00 per ton, while local wood pellets started the season at $150. per ton. I burnt a ton of wood pellets 1st because they were easy to handle in 40 pound bags. I'm now burning corn in bulk because it's cheaper. Corn and wood pellets have nearly the same BTU's per pound, but the corn is much dirtier to burn. With wood pellets, I cleaned the ashes about every 4 days. With corn, it's every day. How dry is that ton of corn? Water costs, twice, you pay for of on delivery and you pay for it in the lowered process efficiency, right? There's lots of woodchips around but they're wet, too. I assume pellets are a byproduct of some manufacturering process that has already dried the wood. It's *real* hard to compare processes accurately. That's important at a policy level but if you live in a woodlot or have access to corn, national energy policy takes a back seat. -- a d y k e s @ p a n i x . c o m Don't blame me. I voted for Gore. |
#24
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Corn Furnaces make national news
Hi, Steve.
I see you have one of the old fire pots in your Quadra Fire. I had to replace the fire pot in ours a couple of years ago. A hole finally burned through the side after about 10 years. We are the second owner of the place, so the time frame is approximate. We burn up to 4 ton of wood pellets here in Central Oregon. The cost per ton is up to $170, now. We just started on the second ton this week. We love the pellet stove fire. With socks on, I can put my feet on the side panel and thaw my toes! Last nite sometime, the oil furnace died. The pump won't turn and the thermostat hs no control of the fan. It runs continually. Had to turn off the CB to stop the cold draft. So the pellet stove or the fireplace is the only heat we have till the oil furnace gets repaired. No, it's not out of oil. Been there and done that! Sure hope the electricity doesn't go out. It's 16 degrees here in Redmond, now. Three years ago the local farm store and Quadra Fire dealer had a BIG tent sale. The tent and all were from Quadra Fire. When I looked in, there were no Quadra Fire stoves. The store's answere was the factory was completely out of stoves and had a big back log. They were all going to the mid-west to be used with corn. Guess they finally got cought up. Paul |
#25
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Corn Furnaces make national news
How dry is that ton of corn? Water costs, twice, you pay for of on delivery and you pay for it in the lowered process efficiency, right? It's supposed to be below 15%. If not, the corn will start to mold, and it won't burn well. There's lots of woodchips around but they're wet, too. I assume pellets are a byproduct of some manufacturering process that has already dried the wood. When the wood arives at the pelletizing plant, they grind it into sawdust, then dry it. Then make pellets. |
#26
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Corn Furnaces make national news
Sorry to hear they are charging you so much more for pellets. I have been
getting mine from the local TrueValue hardware store for the last 3 winters. The price for "Clean Burn" pellets have ranged from 124/ton to the present 139/ton. I have shopped around at HomeDepot and other outlets and couldn't match the local TrueValue price. (maybe it is because he sells a few stoves, on the side. The Much Higher prices has been from the Stove and Fireplace store and they often claim they don't sell by the ton or they charge more because they deliver (and if they deliver, they want to service your stove while they are there). I live at near sea level and the local temp. are seldom below 25-30 degrees, even on the coldest winter days. I also turn the stove off or down very low at night or if I'm the only one in the house. (sweaters are cheaper than pellets.) I had to replace the igniter the other day and the store ask if I had a ceramic or steal fire pot. When I told them that I still had the original ceramic pot, they were surprised. The claimed most all the original Quadra Fire stoves had been upgraded because of breakage or burn through of the ceramic. My stove is one of the originals since it doesn't have the pellet flow "gate" that was introduced later. I have added this and it helps get the fire to run at a lower flame (too much heat and it ends up going up the flue). I also have a heat pump but only run the fan to help circulate the warm air from the living room, where the stove is at. Go to hear that someone else enjoys their Quadri Fire as much as I do. Steve wrote in message ups.com... Hi, Steve. I see you have one of the old fire pots in your Quadra Fire. I had to replace the fire pot in ours a couple of years ago. A hole finally burned through the side after about 10 years. We are the second owner of the place, so the time frame is approximate. We burn up to 4 ton of wood pellets here in Central Oregon. The cost per ton is up to $170, now. We just started on the second ton this week. We love the pellet stove fire. With socks on, I can put my feet on the side panel and thaw my toes! Last nite sometime, the oil furnace died. The pump won't turn and the thermostat hs no control of the fan. It runs continually. Had to turn off the CB to stop the cold draft. So the pellet stove or the fireplace is the only heat we have till the oil furnace gets repaired. No, it's not out of oil. Been there and done that! Sure hope the electricity doesn't go out. It's 16 degrees here in Redmond, now. Three years ago the local farm store and Quadra Fire dealer had a BIG tent sale. The tent and all were from Quadra Fire. When I looked in, there were no Quadra Fire stoves. The store's answere was the factory was completely out of stoves and had a big back log. They were all going to the mid-west to be used with corn. Guess they finally got cought up. Paul |
#27
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Corn Furnaces make national news
Wood pellets, if stored properly, will be around 5% moisture. They must be
stored in a dry location even though they are in a plastic bag. These bag have small holes for some reason. "Moisture Is Your " and can lay waste to a ton over night in the back of your pickup. I was just re-reading the bag of some Clean Burn pellets. The ash content is 1/2% from this vendor. The BTU is 8200/LB. For my house, I use about one 40# bag for 24hrs. (40#/24=1.67LB/hr or 8200X1.67=13667BTU/hr ), FWIW. Steve "Dave Lyon" wrote in message news:nSGpf.639908$_o.289760@attbi_s71... How dry is that ton of corn? Water costs, twice, you pay for of on delivery and you pay for it in the lowered process efficiency, right? It's supposed to be below 15%. If not, the corn will start to mold, and it won't burn well. There's lots of woodchips around but they're wet, too. I assume pellets are a byproduct of some manufacturering process that has already dried the wood. When the wood arives at the pelletizing plant, they grind it into sawdust, then dry it. Then make pellets. |
#28
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Corn Furnaces make national news
Generally I like those in concept. Chip type anyway - corn is fine also.
I'd have an inverter on a battery on a charger - or a UPS large enough to last blackouts... Hard to turn the screw to crank fiber to the fire. Wish there were thermo couples on the stack to generate the power to turn the screw! That might be an idea. Then a small startup battery would do it in a blackout. Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH & Endowment Member NRA Second Amendment Task Force Charter Founder Steve wrote: I have been burning wood fiber pellets for 3 years and it sure beat the labor involved in cutting/splitting wood (which is available on my property or near by).. The efficiency of a modern pellet/corn stove are up around 85%. If you don't believe the literature, just place your had on the unjacketed flue pipe of a well tuned pellet stove. My present stove (Quadri-Fire) is capable of burning corn but will not ignite automatically unless there is about 25% mix of pellets. Once lite, it will burn until the thermostat turns it off. On pellets, it will run on automatic continuously, as long as there is a thermostat demand and fuel in the hopper. It will re-ignite automatically on pellets. The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. Not sure of these figures for corn but have heard they are similar. If I had a good supply of corn in my Pac. NW area, I would give it a try.. Pellets presently cost me $139 a ton or about. I can heat my very old mfg home (1152 sq/ft) on about 3 ton a year. The stove is of marginal size, 40,000 btus but provides as much heat as I need. I consider corn a renewable energy source while wood pellets are presently a wood by-product. The local demand for wood fiber for paper and partial board may soon drive the price of wood pellet high enough that corn my be the next alternative. ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#29
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Corn Furnaces make national news
Al Dykes wrote:
In article , Steve wrote: I have been burning wood fiber pellets for 3 years and it sure beat the labor involved in cutting/splitting wood (which is available on my property or near by).. The efficiency of a modern pellet/corn stove are up around 85%. If you don't believe the literature, just place your had on the unjacketed flue pipe of a well tuned pellet stove. My present stove (Quadri-Fire) is capable of burning corn but will not ignite automatically unless there is about 25% mix of pellets. Once lite, it will burn until the thermostat turns it off. On pellets, it will run on automatic continuously, as long as there is a thermostat demand and fuel in the hopper. It will re-ignite automatically on pellets. The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. Not sure of these figures for corn but have heard they are similar. If I had a good supply of corn in my Pac. NW area, I would give it a try.. Pellets presently cost me $139 a ton or about. I can heat my very old mfg home (1152 sq/ft) on about 3 ton a year. The stove is of marginal size, 40,000 btus but provides as much heat as I need. I consider corn a renewable energy source while wood pellets are presently a wood by-product. The local demand for wood fiber for paper and partial board may soon drive the price of wood pellet high enough that corn my be the next alternative. -- My experience and opinion, FWIW Can scrap paper be pelletized for your furnace? Nobody's mentioned the pollution aspects of home heating. A megawatt coal plant can use technology that, AFAIK, isn't in a home furnace. In the 70s I was reading about towns in snow country requiring catalytic coverters in new construction. -- a d y k e s @ p a n i x . c o m Don't blame me. I voted for Gore. Some coal gen plants are burning corn as a secondary fuel. It works out to be cheaper than coal. John |
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Corn Furnaces make national news
Dave Lyon wrote:
Can scrap paper be pelletized for your furnace? I'm sure it can. But, afaik, they are only pelletizing saw dust at present. Demands for wood pellets have gone up tremedously. In fact, they're tough to find around here. If I had the time, I would build a stove similar to a pellet stove but with a larger auger so it could handle wood chips. My thought is you could get all the free wood you wanted delivered to your door from one of many tree triming companies. Nobody's mentioned the pollution aspects of home heating. A megawatt coal plant can use technology that, AFAIK, isn't in a home furnace. In the 70s I was reading about towns in snow country requiring catalytic coverters in new construction. The new wood pellet and corn stoves are cleaner than most gas heaters. The corn stoves are considered CO2 neutral because the corn consumes CO2 when it is grown, then releases it when it's burned. As you mentioned, small residential units cannot compete with large electric plants though. I got a friend that grinds up old pallets. He sells the wood chips to the co gen plant. Im not sure what he gets a ton but i know its not too much. In the warmer months he dyes them and sells them for mulch. John |
#31
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Corn Furnaces make national news
I can't offer any specific cites because as far as I know the Department of
Energy doesn't test wood & corn stoves for efficiency like oil & gas furnaces/boilers. There are only manufacturer's claims of efficiency, but no objective standard that I know of. For oil & gas there is the DOE AFUE test standards. I would imagine a wood/corn furnace would have issues with contolling excess air (reduces efficiency), off cycle losses, and actually cycling the unit on & off to maintain a steady temperature. These factors are easily controlled with oil/gas, not so with solid fuels. Can't imagine operating a solid fuel boiler in the house unless your going to have a full time engineer adjusting the fire, and extra relief valves! Oil/gas are easily cycled on/off to meet the load. A friend of mine had a wood pellet stove in his hunting lodge and I certainly was impressed, it looked like a little blast furnace. But when I hear claims about how much money is being saved I get skeptical, because you need compare apples to apples. Keep in mind oil/gas furnaced/boilers have had much more research & development towards improving efficiency. Tony "Dave Hinz" wrote in message ... On Mon, 19 Dec 2005 00:18:43 -0500, Tony wrote: What they dont' talk about is that an oil or gas boiler/furnace will run at 85% efficiency or better. A corn, wood, or wood pellet will run at much lower efficiency. Cite, please? So these experts need to factor that into the calculation. The fuel is cheap but most of it goes up the chimmney. Sounds like you've got solid data to back that up. I'd love to read it. |
#32
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Corn Furnaces make national news
Al Dykes wrote:
In article G2Apf.638816$_o.438027@attbi_s71, Dave Lyon wrote: The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. My stove burns corn, or wood pellets, but doesn't self ignite. I get corn for $80.00 per ton, while local wood pellets started the season at $150. per ton. I burnt a ton of wood pellets 1st because they were easy to handle in 40 pound bags. I'm now burning corn in bulk because it's cheaper. Corn and wood pellets have nearly the same BTU's per pound, but the corn is much dirtier to burn. With wood pellets, I cleaned the ashes about every 4 days. With corn, it's every day. How dry is that ton of corn? Water costs, twice, you pay for of on delivery and you pay for it in the lowered process efficiency, right? There's lots of woodchips around but they're wet, too. I assume pellets are a byproduct of some manufacturering process that has already dried the wood. It's *real* hard to compare processes accurately. That's important at a policy level but if you live in a woodlot or have access to corn, national energy policy takes a back seat. -- a d y k e s @ p a n i x . c o m Don't blame me. I voted for Gore. Believe it or not a couple of corn stoves I looked at required at least a 15 % moisture content to function properly. It was right in the brochure. ?? Doesn't really make sense but... John |
#33
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Corn Furnaces make national news
Ed Huntress wrote:
"Dave Lyon" wrote in message news:tIApf.638866$_o.604585@attbi_s71... That's interesting. I'll have to take a look sometime. The exhaust sounds like some of the modern gas furnaces. And stirring the corn sounds almost like burning in a fuidized bed. Does the air blow through the burning corn, or over it? The air blows through the corn. Well, that is something like a fluidized bed, then. That can be a very efficient way to burn things. Also, the combustion air is piped in from outside the house. That hurts your combustion efficiency because it reduces flame temperatures, but it reduces infiltration. In the tradeoff, it undoubtedly is a lot better. -- Ed Huntress Any furnace should get its air from an outside source. You already paid to heat the air inside the house at most a 95 percent efficency. The outside air is part of the flame so it could be considered to be 100 percent heat transfer. You can get kits for your oil burner to burn outside air. Also a guy I know put a kit on his burner and also a damper to stop the air flow when the furnace isnt running to keep the heat in the firebox and flue. He is working up data on the change of efficiency now. He has to run it a couple of months to get some good data. John |
#34
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Corn Furnaces make national news
Ed Huntress wrote:
"John" wrote in message ... Ed Huntress wrote: "Dave Lyon" wrote in message news:tIApf.638866$_o.604585@attbi_s71... That's interesting. I'll have to take a look sometime. The exhaust sounds like some of the modern gas furnaces. And stirring the corn sounds almost like burning in a fuidized bed. Does the air blow through the burning corn, or over it? The air blows through the corn. Well, that is something like a fluidized bed, then. That can be a very efficient way to burn things. Also, the combustion air is piped in from outside the house. That hurts your combustion efficiency because it reduces flame temperatures, but it reduces infiltration. In the tradeoff, it undoubtedly is a lot better. -- Ed Huntress Any furnace should get its air from an outside source. You already paid to heat the air inside the house at most a 95 percent efficency. The outside air is part of the flame so it could be considered to be 100 percent heat transfer. You can get kits for your oil burner to burn outside air. Also a guy I know put a kit on his burner and also a damper to stop the air flow when the furnace isnt running to keep the heat in the firebox and flue. He is working up data on the change of efficiency now. He has to run it a couple of months to get some good data. Outside air avoids air infiltration, but burning with cold air reduces combustion efficiency. It's an old engineering problem from steam- and other subfields of combustion engineering. Preheated air makes for a more efficient system. In a house, using already-heated ambient air, as you say, is bad economy. Also, burning inside air draws in air from outside -- infiltration, which knocks the hell out of your overall heating efficiency. I thought it was worth pointing out that there is an engineering tradeoff, as there so often is, but that it works out in favor of burning outside air. If you burn softwood, burning with cold air can really foul up your chimney because of incomplete combustion of tars, unless the system is designed for it. -- Ed Huntress you need to get a good hot fire going to burn up the cresote in the chimney before it gets a big accumulation. If you got an old chimney with cracks in it, the creosote will leak through and catch on fire on the outside and set the house on fire. A good chimney can stand a creosote chimney fire but I would not recommend it. John |
#35
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Corn Furnaces make national news
You should remember, you need to run a combustion blow as well and with a
third hand (spouse) you crank the convection blower. My stove has two combustion blowers, one blowing air through the fire pot and another to draw a vacuum on the whole combustion chamber and draft up the flue. The reality is, for the automatic combustion pellet stove, it will take a good size battery to keep the controls and blowers going, not to mention the igniter. Steve "Martin H. Eastburn" wrote in message ... Generally I like those in concept. Chip type anyway - corn is fine also. I'd have an inverter on a battery on a charger - or a UPS large enough to last blackouts... Hard to turn the screw to crank fiber to the fire. Wish there were thermo couples on the stack to generate the power to turn the screw! That might be an idea. Then a small startup battery would do it in a blackout. Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH & Endowment Member NRA Second Amendment Task Force Charter Founder Steve wrote: I have been burning wood fiber pellets for 3 years and it sure beat the labor involved in cutting/splitting wood (which is available on my property or near by).. The efficiency of a modern pellet/corn stove are up around 85%. If you don't believe the literature, just place your had on the unjacketed flue pipe of a well tuned pellet stove. My present stove (Quadri-Fire) is capable of burning corn but will not ignite automatically unless there is about 25% mix of pellets. Once lite, it will burn until the thermostat turns it off. On pellets, it will run on automatic continuously, as long as there is a thermostat demand and fuel in the hopper. It will re-ignite automatically on pellets. The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. Not sure of these figures for corn but have heard they are similar. If I had a good supply of corn in my Pac. NW area, I would give it a try.. Pellets presently cost me $139 a ton or about. I can heat my very old mfg home (1152 sq/ft) on about 3 ton a year. The stove is of marginal size, 40,000 btus but provides as much heat as I need. I consider corn a renewable energy source while wood pellets are presently a wood by-product. The local demand for wood fiber for paper and partial board may soon drive the price of wood pellet high enough that corn my be the next alternative. ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#36
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Corn Furnaces make national news
"John" wrote in message
... Ed Huntress wrote: "Dave Lyon" wrote in message news:tIApf.638866$_o.604585@attbi_s71... That's interesting. I'll have to take a look sometime. The exhaust sounds like some of the modern gas furnaces. And stirring the corn sounds almost like burning in a fuidized bed. Does the air blow through the burning corn, or over it? The air blows through the corn. Well, that is something like a fluidized bed, then. That can be a very efficient way to burn things. Also, the combustion air is piped in from outside the house. That hurts your combustion efficiency because it reduces flame temperatures, but it reduces infiltration. In the tradeoff, it undoubtedly is a lot better. -- Ed Huntress Any furnace should get its air from an outside source. You already paid to heat the air inside the house at most a 95 percent efficency. The outside air is part of the flame so it could be considered to be 100 percent heat transfer. You can get kits for your oil burner to burn outside air. Also a guy I know put a kit on his burner and also a damper to stop the air flow when the furnace isnt running to keep the heat in the firebox and flue. He is working up data on the change of efficiency now. He has to run it a couple of months to get some good data. Outside air avoids air infiltration, but burning with cold air reduces combustion efficiency. It's an old engineering problem from steam- and other subfields of combustion engineering. Preheated air makes for a more efficient system. In a house, using already-heated ambient air, as you say, is bad economy. Also, burning inside air draws in air from outside -- infiltration, which knocks the hell out of your overall heating efficiency. I thought it was worth pointing out that there is an engineering tradeoff, as there so often is, but that it works out in favor of burning outside air. If you burn softwood, burning with cold air can really foul up your chimney because of incomplete combustion of tars, unless the system is designed for it. -- Ed Huntress |
#37
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Corn Furnaces make national news
John wrote:
Al Dykes wrote: In article , Steve wrote: I have been burning wood fiber pellets for 3 years and it sure beat the labor involved in cutting/splitting wood (which is available on my property or near by).. The efficiency of a modern pellet/corn stove are up around 85%. If you don't believe the literature, just place your had on the unjacketed flue pipe of a well tuned pellet stove. My present stove (Quadri-Fire) is capable of burning corn but will not ignite automatically unless there is about 25% mix of pellets. Once lite, it will burn until the thermostat turns it off. On pellets, it will run on automatic continuously, as long as there is a thermostat demand and fuel in the hopper. It will re-ignite automatically on pellets. The only other maintenance is a weekly clean of the small amount of fine ash and an annual cleaning of the heat exchanger. Good quality pellets only have about 1% ash. Not sure of these figures for corn but have heard they are similar. If I had a good supply of corn in my Pac. NW area, I would give it a try.. Pellets presently cost me $139 a ton or about. I can heat my very old mfg home (1152 sq/ft) on about 3 ton a year. The stove is of marginal size, 40,000 btus but provides as much heat as I need. I consider corn a renewable energy source while wood pellets are presently a wood by-product. The local demand for wood fiber for paper and partial board may soon drive the price of wood pellet high enough that corn my be the next alternative. -- My experience and opinion, FWIW Can scrap paper be pelletized for your furnace? Nobody's mentioned the pollution aspects of home heating. A megawatt coal plant can use technology that, AFAIK, isn't in a home furnace. In the 70s I was reading about towns in snow country requiring catalytic coverters in new construction. -- a d y k e s @ p a n i x . c o m Don't blame me. I voted for Gore. Some coal gen plants are burning corn as a secondary fuel. It works out to be cheaper than coal. John This would be a bad time to mention that i burn 7-10 cords of firewood per winter IF pellets were more affordable here i'd think it was great or if i had a pellet press i'd visit the local woodshops and shovel their dust collectors |
#38
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Corn Furnaces make national news
Hitch wrote: Joseph Gwinn wrote in news:JoeGwinn- : There was an article on page B1 of the 12 December 2005 issue of The Wall Street Journal, "Demand Pops for Furnaces That Burn Corn". Basic point is that corn costs less than ordinary fuels (which has to be a consequence of farm subsidies, one would think). They also tell of discouraging someone living in an apartment on the 33rd floor of a Manhattan apartment building from getting a corn furnace, if for no other reason that cheap corn isn't exactly common outside of the corn belt. Joe Gwinn Is corn still cheap once you remove all of the Federal subsidies? And how much fossil fuel and fossil fertilizer goes into corn versus other enery- producing crops, e.g. rapeseed or hemp? I don't know, just asking. Preface: If any of this sounds defensive, it's because I have just been down this road on another forum. From last years numbers (personal), it took me a whopping 0.14 gallons of diesel per bushel. Add to that 0.04 gallons of LP. Hardly significant. That accounts for ~27000 BTUs of the potential ~392,000 in a bushel. Leaves 365000 BTU per bushel net. A gallon of fuel is only 140,000 BTU. That means we have around the equivalent of 2.5 gallons of diesel fuel left yet. Anhydrous Ammonia is a direct product of natural gas. It is manufactured by injecting steam into natural gas and then refined from there. I finally took the time to look it up. This doesn't really account for very much. Using the average of 33.5M BTU natural gas to produce 1 ton of NH3, this is only another 14k BTU per bushel of corn. From my previous post, that still leaves 351k BTU net gain per bushel. The only factor I can't prescribe a "energy cost" to is pesticides. FWIW, I apply 16oz to an acre so it can't be terribly significant. As to how this compares to say rapeseed or other crops I don't know. I don't want to get into the subsidies thing, but I will say this. The reports that corn is heavily subsidized are largely overblown. Unless someone can show me hard numbers (and where to collect my check) I stand by that. |
#39
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Corn Furnaces make national news
Some coal gen plants are burning corn as a secondary fuel. It works out to be cheaper than coal. John Really? Where? |
#40
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Corn Furnaces make national news
Preface: If any of this sounds defensive, it's because I have just been down this road on another forum. From last years numbers (personal), it took me a whopping 0.14 gallons of diesel per bushel. Add to that 0.04 gallons of LP. Hardly significant. That accounts for ~27000 BTUs of the potential ~392,000 in a bushel. Leaves 365000 BTU per bushel net. A gallon of fuel is only 140,000 BTU. That means we have around the equivalent of 2.5 gallons of diesel fuel left yet. Anhydrous Ammonia is a direct product of natural gas. It is manufactured by injecting steam into natural gas and then refined from there. I finally took the time to look it up. This doesn't really account for very much. Using the average of 33.5M BTU natural gas to produce 1 ton of NH3, this is only another 14k BTU per bushel of corn. From my previous post, that still leaves 351k BTU net gain per bushel. The only factor I can't prescribe a "energy cost" to is pesticides. FWIW, I apply 16oz to an acre so it can't be terribly significant. As to how this compares to say rapeseed or other crops I don't know. I don't want to get into the subsidies thing, but I will say this. The reports that corn is heavily subsidized are largely overblown. Unless someone can show me hard numbers (and where to collect my check) I stand by that. I've always thought the numbers used to defeat corn as a fuel were bunk, but I haven't had the personal experience to prove it. Thanks for your post. Many times when I see an article claiming a net energy loss, they are using figures required to make ethanol from corn. Those figures will include the fuel cost to transport the corn to the elevator, the cost to auger it to a train, dry the corn, then add water cause it's too dry, ship it off by train, heat it to produce ethanol, make tires for the trucks and tractors, asphalt for the roads, and let's not forget the petroleum based soap the farmer used last week to wash the corn dust from his face. |
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