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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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How can I keep coins in place when soldered together. Coin hand sculpture...part3
Hi All
I'm trying to make a sculpture out of coins..... I'm going to be soldering the coins in a tube for fingers....doing the individual finger joins in cylinders. Then I'll be drilling these joints together and threading wire through to secure....this will be welded on main hand bit which will have coins soldered on flat.....ok my question is how can i hold the coins in place before i solder. I'm going to be arranging the coins to resemble the shape of fingers....so not just in a typical cylinder....I need something like plastercine that will hold the coins in a row like this ||||||||| I tried to place it in a vice but that took too much of the heat away for the solder too work. firecement....? that will harden....? any suggestions welcome many thanks Paul |
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How can I keep coins in place when soldered together. Coin hand sculpture...part3
wrote in message
oups.com... fingers....so not just in a typical cylinder....I need something like plastercine that will hold the coins in a row like this ||||||||| I tried to place it in a vice but that took too much of the heat away for the solder too work. The common wisdom would be to use a clamp that has small cross-section 'fingers' so they don't sink so much of your heat. I guess you could also stack them in a Vee-groove in a block of graphite -- but that sounds like too much work for the results you're after. However, one benefit of the graphite block would be that you could contour the groove to hold the coins in something other than a perfectly straight cylinder. LLoyd |
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How can I keep coins in place when soldered together. Coin hand sculpture...part3
A bowl of small steel balls - BB's
JAMW wrote in message oups.com... Hi All I'm trying to make a sculpture out of coins..... I'm going to be soldering the coins in a tube for fingers....doing the individual finger joins in cylinders. Then I'll be drilling these joints together and threading wire through to secure....this will be welded on main hand bit which will have coins soldered on flat.....ok my question is how can i hold the coins in place before i solder. I'm going to be arranging the coins to resemble the shape of fingers....so not just in a typical cylinder....I need something like plastercine that will hold the coins in a row like this ||||||||| I tried to place it in a vice but that took too much of the heat away for the solder too work. firecement....? that will harden....? any suggestions welcome many thanks Paul |
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How can I keep coins in place when soldered together. Coin hand sculpture...part3
Can you get a coil spring, like a door spring, and slip the coins between
the coils and then bend things around till they are in position to solder. Use nails in a board to hold position? lg no neat sig line wrote in message oups.com... Hi All I'm trying to make a sculpture out of coins..... I'm going to be soldering the coins in a tube for fingers....doing the individual finger joins in cylinders. Then I'll be drilling these joints together and threading wire through to secure....this will be welded on main hand bit which will have coins soldered on flat.....ok my question is how can i hold the coins in place before i solder. I'm going to be arranging the coins to resemble the shape of fingers....so not just in a typical cylinder....I need something like plastercine that will hold the coins in a row like this ||||||||| I tried to place it in a vice but that took too much of the heat away for the solder too work. firecement....? that will harden....? any suggestions welcome many thanks Paul |
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How can I keep coins in place when soldered together. Coin hand sculpture...part3
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How can I keep coins in place when soldered together. Coin hand sculpture...part3
"Usual Suspect" wrote in message ... On 15 Nov 2005 13:11:32 -0800, wrote: wrote: I'm trying to make a sculpture out of coins..... I'm going to be soldering the coins in a tube for fingers....doing the individual finger joins in cylinders. Why not use epoxy instead of solder to bond the coins? Epoxy has lousy shear strength. Furthermore, it tends to get brittle with age. You can use epoxy for joints that are unlikely to be stressed. Not for this application. Besides, it would look ugly. There are several techniques for holding the parts while you solder. In your case, the first thing to use is a charcoal block. You make curved slots into which to place the edges of the coin. Say you need three coins to complete a circle. Put the three coins in the slots so they touch. You will also need some binding wire (soft iron wire and charcoal blocks are available at any jewelry supply store). Lightly put the iron wire around the three coins, firmly, but not so tight that squeeze the pieces together. In your case, I would also put a small plug of charcoal at the top of the three coins to prevent their caving in. Be careful to put flux only at the joints you intend to solder and use only very small pieces of solder. The solder will not attach to the wire. Once you've got the base done, just use binding wire to attach the next three coins to the cylinder. With copper, the problem of undoing previous joints is not severe. With silver, it would be quite difficult. One way to prevent this, should it be a problem, is to put the starting ring in a small pool of water. Jeweler's typically use their dapping block for the purpose. The above is what you would do if you were doing this as a one-off project. If you wanted to do a lot more, e.g. production, you should look into resistance soldering or spot welding. Either will require an investment of several hundred dollars. \ Boris\ -- ------------------------------------- Boris Beizer Ph.D. Seminars and Consulting 1232 Glenbrook Road on Software Testing and Huntingdon Valley, PA 19006 Quality Assurance TEL: 215-572-5580 FAX: 215-886-0144 Email bsquare "at" earthlink.net ------------------------------------------ |
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