Home |
Search |
Today's Posts |
|
Home Repair (alt.home.repair) For all homeowners and DIYers with many experienced tradesmen. Solve your toughest home fix-it problems. |
Reply |
|
LinkBack | Thread Tools | Display Modes |
|
#1
|
|||
|
|||
Underground wiring questions...
"Duane Bozarth" wrote in message
... [...] Despite your best attempts, eventually there virtually surely will be a leak and water will find a way in. Only underground-rated cable should be used in an underground run despite the conduit. Normally (unless there is an access tunnel in an industrial site, for example) conduit is used to protect the cable from the above ground junction to the required depth then the cable is laid in a trench. A protective barrier is sometimes used over the cable, but not normally full run buried in conduit. It's not an immediate danger, but eventually it is virtually certain to get water... I see. So conduit was never meant to be a substitute for rubber-sheathed underground-rated cable in the first place. And here people were conveying to me that rubber-sheathed underground-cable was something new in that it didn't require conduit underground! So I chose conduit thinking that was the 'tried-and-proven' standard method of laying underground cable. I now see I got it wrong. Well, the cable hasn't been tied in to the power yet (decided to wait until I can get the cash to hire a licensed electrician for the inside-of-house wiring --mainly for insurance reasons). Guess I'll be pulling out all the romex (as well as the single-strand-wires) from the conduit and replacing with underground-rated cable then. I have junction boxes underground too where power gets split to serve two separate destinations. (The rubber-sealed junction box covers, I had reinforced with silicone sealant --but come to think of it, silicone does in time lose some of its effectiveness), Guess I'll have to modify the cable layout scheme, in order to serve all of the separate power destinations, without those junctions... Danger, fogey story... Used to work w/ online coal analyzers at mines, prep plants, etc. Had location at mine in KY where they pulled the high voltage signal power cable (2.4kV) and had to go from the control shack where the electronics/computer were housed across a truck crossing to the analyzer mounted on the beltline. That installation was the mine's responsibility, wasn't around when they did it. Installed the unit, brought it up, calibrated it, watched for a few hours, went home...two weeks later, get call...it's not operating. Drive up, discover HV cable shorted. Hood up the spare (we did require a spare be pulled in the specs), it worked, calibrated, watched, went home. Within six months second failed...turned out they had buried the cables in conduit and it filled w/ water. HV instrumentation cable isn't designed for water immersion and water also got inside the insulation. Didn't help they had pulled the cable through the conduit by hooking it to a front end loader when they couldn't pull it by hand , but that was secondary... They pulled with wire through with a front loader?! LOL! Now that's a case of applying too much 'brawn', as it were, and not enough brain. Why didn't they just use an approved lubricant and avoid stretching (if not the risk of breaking) the cable? (Don't try to answer. I'm sure you wondered the same thing.) Thanks, Guest987 |
#2
|
|||
|
|||
Andy suggests:
One caveat here..... the UF cable normally specified for underground burial is supposed to be BURIED by itself, not BURIED in conduit. I have been told that the CODE does not permit UF to be buried in the smaller diameters of PVC conduit. I haven't checked it, but it sort of makes since.... HOWEVER, I ALWAYS bury my UF in PVC conduit, usually half inch, whether code compliant or not for one basic reason.... : When I go to dig it up , or find it, or dig another trench over it later, my shovel will hit the PVC pipe first, and NOT nick the UF before I can stop myselft........ Only cost about another 10 cents a foot, here, but makes me feel a lot safer about digging around a buried cable....... I don't put joints in, just slip the pvc over the cable. This way I know for sure I am not dealing with a water line...... Andy |
#3
|
|||
|
|||
"guest987" wrote in message news:uWuyd.546239$Pl.492525@pd7tw1no... "Duane Bozarth" wrote in message ... [...] Despite your best attempts, eventually there virtually surely will be a leak and water will find a way in. Only underground-rated cable should be used in an underground run despite the conduit. Normally (unless there is an access tunnel in an industrial site, for example) conduit is used to protect the cable from the above ground junction to the required depth then the cable is laid in a trench. A protective barrier is sometimes used over the cable, but not normally full run buried in conduit. It's not an immediate danger, but eventually it is virtually certain to get water... I see. So conduit was never meant to be a substitute for rubber-sheathed underground-rated cable in the first place. And here people were conveying to me that rubber-sheathed underground-cable was something new in that it didn't require conduit underground! So I chose conduit thinking that was the 'tried-and-proven' standard method of laying underground cable. I now see I got it wrong. Well, the cable hasn't been tied in to the power yet (decided to wait until I can get the cash to hire a licensed electrician for the inside-of-house wiring --mainly for insurance reasons). Guess I'll be pulling out all the romex (as well as the single-strand-wires) from the conduit and replacing with underground-rated cable then. I have junction boxes underground too where power gets split to serve two separate destinations. (The rubber-sealed junction box covers, I had reinforced with silicone sealant --but come to think of it, silicone does in time lose some of its effectiveness), Guess I'll have to modify the cable layout scheme, in order to serve all of the separate power destinations, without those junctions... So according to the above does that mean that all pvc underground installations will eventually fail .I.E. water pipes sprinklers etc.......? mjh |
#4
|
|||
|
|||
"mike hide" wrote in message ... "guest987" wrote in message news:uWuyd.546239$Pl.492525@pd7tw1no... "Duane Bozarth" wrote in message ... [...] Despite your best attempts, eventually there virtually surely will be a leak and water will find a way in. Only underground-rated cable should be used in an underground run despite the conduit. Normally (unless there is an access tunnel in an industrial site, for example) conduit is used to protect the cable from the above ground junction to the required depth then the cable is laid in a trench. A protective barrier is sometimes used over the cable, but not normally full run buried in conduit. It's not an immediate danger, but eventually it is virtually certain to get water... I see. So conduit was never meant to be a substitute for rubber-sheathed underground-rated cable in the first place. And here people were conveying to me that rubber-sheathed underground-cable was something new in that it didn't require conduit underground! So I chose conduit thinking that was the 'tried-and-proven' standard method of laying underground cable. I now see I got it wrong. Well, the cable hasn't been tied in to the power yet (decided to wait until I can get the cash to hire a licensed electrician for the inside-of-house wiring --mainly for insurance reasons). Guess I'll be pulling out all the romex (as well as the single-strand-wires) from the conduit and replacing with underground-rated cable then. I have junction boxes underground too where power gets split to serve two separate destinations. (The rubber-sealed junction box covers, I had reinforced with silicone sealant --but come to think of it, silicone does in time lose some of its effectiveness), Guess I'll have to modify the cable layout scheme, in order to serve all of the separate power destinations, without those junctions... So according to the above does that mean that all pvc underground installations will eventually fail .I.E. water pipes sprinklers etc.......? mjh All such installations will not fail...but some will fail.. depending on the circumstances. Even copper and galv steel pipe fails after a time. When I put a job in, I put it in with the failure mode in mind. For instance I wouldnt run pvc water lines in a basement..where physical damage could flood the basement... but I might use a more durable cross linked plastic in the basement. Or copper which can fail but its failure mode is pin hole leaks not breaking in half. ..same considerations with electrical. We use PVC underground.. it doesnt corrode. But its not nearly as strong against getting hit by a shovel as ridgid conduit.. rigid metal conduit however can rust through... in a salt water infiltrated area it wont last more than a few years.... in other areas metal would be your best choice.. none of this is fully coverable in the NEC code. The code states though that one must use his head. In some cases, industrial sites for instance, I run electrical in grossly oversized schedule 40 galvanized steel water pipe under areas where later trenching is likely..with a concrete bulk head at each end..so that a back hoe can hit it without tearing it up. Cost? Not much... 40' of 3" pipe and few sacks of dry mix is under a few hundred dollars installed. If its 240 volts in light gage wire the risks are lower than say 480 volts direct from a large transformer in 000 wire... that can easily be fatal if hit underground... so the heavy 480 goes in a lot differently than light amperage 240 vac say #6 or lighter wire... distance from the utility service is also an issue. the closer you are to the meter (and the heavy utility feeders, and the heavier the utility transformers (they are being paralleled lately to serve larger loads) the greater the 'bolted' short amperage is... this is explosive the closer you get to the heavy feeders.... ..... at a distance from the heavy feeders on ligher wire, there is not enough current carrying capacity in the wire to create an explosion when shorted. (Google search term on that range of issues would be 'arc flash, explosion'... this can easily exceed a few sticks of dynamite... hard to believe aint it?). These arc flash issues are becoming more relevant now than previously due to the utility company's need to parallel service drop transformers to service a load... what happens is that the combined transformer circuit breaker is now *grossly oversized...so a dead short doesn't trip them in milliseconds as before, but allows hundreds of thousands of amps to flow to the short for half a second or a second or longer before tripping increasing the danger and magnitude of the explosion exponentially. New regulations are in the works to code the floor areas in industrial and large commercial buildings for instance... around utility service main panels and transformers .... so that only licensed electricians are permitted...with warning lables applied detailing the nature of the transformer circuit breakers and 'bolted short' time to trip ratings. Phil Scott |
#5
|
|||
|
|||
"guest987" wrote in message news:uWuyd.546239$Pl.492525@pd7tw1no... "Duane Bozarth" wrote in message ... [...] Despite your best attempts, eventually there virtually surely will be a leak and water will find a way in. Only underground-rated cable should be used in an underground run despite the conduit. Normally (unless there is an access tunnel in an industrial site, for example) conduit is used to protect the cable from the above ground junction to the required depth then the cable is laid in a trench. A protective barrier is sometimes used over the cable, but not normally full run buried in conduit. It's not an immediate danger, but eventually it is virtually certain to get water... I see. So conduit was never meant to be a substitute for rubber-sheathed underground-rated cable in the first place. And here people were conveying to me that rubber-sheathed underground-cable was something new in that it didn't require conduit underground! Close but no cigar just yet. You do need underground rated cable for UG locations...but you do not have to use conduit beyond a certain depth...usually 32".. You can go shallower if you have a concrete pour over it, or if it is in conduit of various sorts...the *minimum depths are all called out in the NEC... but that doesnt mean a persons particular job is safe or right, depends on how soft the ground is in worst case conditions (muddy etc, with heavy vehicles over the top).. salt water infiltration as we have at low levels near the coast in many regions. and of course no J Boxes underground at all (unless they are in a manhole etc).... Then there is fudging... say for instance you had an oversized plastic J box underground with very carefully bolted connections, then those painted with insulating sealant, say 3 or 4 coats, then that wrapped in rubber tape about 1/8" thick... then the J box filled with urethane roof sealant (dries like tire rubber), then the water tight lid applied... cement bulkheads poured at each side of the box so it couldnt move or break at the conduit connections... well some guys might call that safe enough for govt work. But it wouldn't be legal. A short though would go directly to ground in virtually all cases...so there are much worse actual hazards in the world... a red head could move in next door for instance. If it were in well drained ground, not prone to getting muddy it might be a lot closer to OK.. If it were in muddy ground with loads driving over it... it would not be ones slickest move. You have to scratch your ass and figure these things out.... sometimes I burp too. that helps. The NEC code is part of the fire code... over heated wire, shorts where they can cause a fire or go to ground though a person are the primary issues... When you are underground the fire hazard all but dissapears, same with the shock hazard...unless someone digs into it etc. In your case, and wire being relatively cheap, Id install separate runs on your job... if the ground is muddy or freezes, Id go deeper than the NEC requires, Id use schedule 80 pvc conduit regardless. put a few long radius glued bends in it so it can expand and contract without stress, be sure its in sand on the bottom and a few inches of sand on top, 40 years down the road the next owner is going to love you for it. To make it easier on yourself, go one size larger on the conduit than required as well....so the wire will pull easier. Or you can bury the cable direct with no conduit below 32 inches... some people then lay redwood boards over the top and yellow plastic marking tape so that if anyone digs there later they will hit the boards and the tape as a warning. That saves you the work of putting in the conduit and a long wire pull. If the wire goes under a drive way or road you may want to slide a schedule 80 pvc section of pipe over that part of the run... bury it a little deeper there as well...and maybe even pour some concrete over the top, 3" or so with a little rebar in it. All that exceeds the NEC...but remember the NEC and all of these codes are *minumum requirements and are sure not best practice in all cases. As I get older, I find that doing a job to world class standards or better gives me a warm fuzzy feeling inside. ...its satisfying... Im also finding that it doesnt take much more effort in most cases. Phil Scott So I chose conduit thinking that was the 'tried-and-proven' standard method of laying underground cable. I now see I got it wrong. Well, the cable hasn't been tied in to the power yet (decided to wait until I can get the cash to hire a licensed electrician for the inside-of-house wiring --mainly for insurance reasons). Guess I'll be pulling out all the romex (as well as the single-strand-wires) from the conduit and replacing with underground-rated cable then. I have junction boxes underground too where power gets split to serve two separate destinations. (The rubber-sealed junction box covers, I had reinforced with silicone sealant --but come to think of it, silicone does in time lose some of its effectiveness), Guess I'll have to modify the cable layout scheme, in order to serve all of the separate power destinations, without those junctions... Danger, fogey story... Used to work w/ online coal analyzers at mines, prep plants, etc. Had location at mine in KY where they pulled the high voltage signal power cable (2.4kV) and had to go from the control shack where the electronics/computer were housed across a truck crossing to the analyzer mounted on the beltline. That installation was the mine's responsibility, wasn't around when they did it. Installed the unit, brought it up, calibrated it, watched for a few hours, went home...two weeks later, get call...it's not operating. Drive up, discover HV cable shorted. Hood up the spare (we did require a spare be pulled in the specs), it worked, calibrated, watched, went home. Within six months second failed...turned out they had buried the cables in conduit and it filled w/ water. HV instrumentation cable isn't designed for water immersion and water also got inside the insulation. Didn't help they had pulled the cable through the conduit by hooking it to a front end loader when they couldn't pull it by hand , but that was secondary... They pulled with wire through with a front loader?! LOL! Now that's a case of applying too much 'brawn', as it were, and not enough brain. Why didn't they just use an approved lubricant and avoid stretching (if not the risk of breaking) the cable? (Don't try to answer. I'm sure you wondered the same thing.) Thanks, Guest987 |
#6
|
|||
|
|||
"Phil Scott" wrote in message
. .. "guest987" wrote in message news:uWuyd.546239$Pl.492525@pd7tw1no... "Duane Bozarth" wrote in message ... [...] Despite your best attempts, eventually there virtually surely will be a leak and water will find a way in. Only underground-rated cable should be used in an underground run despite the conduit. Normally (unless there is an access tunnel in an industrial site, for example) conduit is used to protect the cable from the above ground junction to the required depth then the cable is laid in a trench. A protective barrier is sometimes used over the cable, but not normally full run buried in conduit. It's not an immediate danger, but eventually it is virtually certain to get water... I see. So conduit was never meant to be a substitute for rubber-sheathed underground-rated cable in the first place. And here people were conveying to me that rubber-sheathed underground-cable was something new in that it didn't require conduit underground! Close but no cigar just yet. You do need underground rated cable for UG locations...but you do not have to use conduit beyond a certain depth...usually 32".. You can go shallower if you have a concrete pour over it, or if it is in conduit of various sorts...the *minimum depths are all called out in the NEC... but that doesnt mean a persons particular job is safe or right, depends on how soft the ground is in worst case conditions (muddy etc, with heavy vehicles over the top).. salt water infiltration as we have at low levels near the coast in many regions. and of course no J Boxes underground at all (unless they are in a manhole etc).... Then there is fudging... say for instance you had an oversized plastic J box underground with very carefully bolted connections, then those painted with insulating sealant, say 3 or 4 coats, then that wrapped in rubber tape about 1/8" thick... then the J box filled with urethane roof sealant (dries like tire rubber), then the water tight lid applied... cement bulkheads poured at each side of the box so it couldnt move or break at the conduit connections... well some guys might call that safe enough for govt work. But it wouldn't be legal. A short though would go directly to ground in virtually all cases...so there are much worse actual hazards in the world... a red head could move in next door for instance. If it were in well drained ground, not prone to getting muddy it might be a lot closer to OK.. If it were in muddy ground with loads driving over it... it would not be ones slickest move. You have to scratch your ass and figure these things out.... sometimes I burp too. that helps. The NEC code is part of the fire code... over heated wire, shorts where they can cause a fire or go to ground though a person are the primary issues... When you are underground the fire hazard all but dissapears, same with the shock hazard...unless someone digs into it etc. In your case, and wire being relatively cheap, Id install separate runs on your job... if the ground is muddy or freezes, Id go deeper than the NEC requires, Id use schedule 80 pvc conduit regardless. put a few long radius glued bends in it so it can expand and contract without stress, be sure its in sand on the bottom and a few inches of sand on top, 40 years down the road the next owner is going to love you for it. To make it easier on yourself, go one size larger on the conduit than required as well....so the wire will pull easier. Or you can bury the cable direct with no conduit below 32 inches... some people then lay redwood boards over the top and yellow plastic marking tape so that if anyone digs there later they will hit the boards and the tape as a warning. That saves you the work of putting in the conduit and a long wire pull. If the wire goes under a drive way or road you may want to slide a schedule 80 pvc section of pipe over that part of the run... bury it a little deeper there as well...and maybe even pour some concrete over the top, 3" or so with a little rebar in it. All that exceeds the NEC...but remember the NEC and all of these codes are *minumum requirements and are sure not best practice in all cases. As I get older, I find that doing a job to world class standards or better gives me a warm fuzzy feeling inside. ..its satisfying... Im also finding that it doesnt take much more effort in most cases. Phil Scott How about this scenario, (its an actual situation that I have). Water well driller and home builder needed electricity supply. The anticipated use time exceeded six months prior to the home being finished. The home building did not start until October, the well was drilled in March. So, I had to have permanent meter loop installed vice a temporary. This provides power to the water well pump (30 amp breaker two phase), and a 120V GCFI outlet (20 amp one phase) for the home contractor subs. The house is nearing completion, and the house contractor is strongly suggesting I have the meter moved to the house, and I have the lines run from the transformer pole to the house. The house has an external main panel connection to receive power from the meter. This would leave a pole with a main panel sitting on my property with nothing for it to do. What I would like to do is tie in to the main bus bar on the main panel (240V 200 amp) on the current power pole, run the cable (wire size?) underground to the main panel on the house. The house has a current max use of 135 amps if all is going at once with all installed appliances, electric water heater, electric heat/AC. Yes, its quite a small sq. footage home. The house is approximately 50 feet away from the current power pole. And, a detached garage was built. Its wired and ready to go. Its wired strictly for one phase power. But, will run both phases to it for future possibilities. It has a on/off input switch externally mounted which feeds a small panel. This panel has three 20 amp circuit breaker feeding internal lights, external lights, internal 115 outlets, and two external 115 outlets. The garage is about 200 feet from the current power pole, and about 100 feet from the house. This, of course, needs to be underground cable fed (wire size?). |
#7
|
|||
|
|||
Lil' Dave posted for all of us....
had to have permanent meter loop installed vice a temporary. This provides power to the water well pump (30 amp breaker two phase), and a 120V GCFI outlet (20 amp one phase) for the home contractor subs. There is no two phase power. Single or three phase. If you live outside a manufacturing area then you most likely only have single phase. You might be referring to a double pole breaker to your well that gives 240 volts to the pump. I suggest you get a little more knowledge so you can understand what you are being told. Search engines are your friend. -- Tekkie |
#9
|
|||
|
|||
"Tekkie" wrote in message
t... Lil' Dave posted for all of us.... had to have permanent meter loop installed vice a temporary. This provides power to the water well pump (30 amp breaker two phase), and a 120V GCFI outlet (20 amp one phase) for the home contractor subs. There is no two phase power. Single or three phase. If you live outside a manufacturing area then you most likely only have single phase. You might be referring to a double pole breaker to your well that gives 240 volts to the pump. I suggest you get a little more knowledge so you can understand what you are being told. Search engines are your friend. -- Tekkie I looked at the "flower pot" that feed the power pole from the transformer pole. There are 3 wires. 1 wire is not insulated. 2 wires are insulated. These wires go to the meter on the power pole. Explain 3 phase power entry point when there are only 2 power wires... I don't need a search engine to determine the number of phases provided by the power company at this location. A common neutral or ground is not another phase by any measure. Yes its a ganged double pole breaker. But, those with a knowledgable response would assume that as well. And don't need a search engine to figure that out. |
#10
|
|||
|
|||
Oh man, you talk about "two phase" electricity? They are going to beat you
to death over this one, like they have been doing for years. And rightfully so. You lack the "very" basic understanding to even be discussing electrical service. JTMcC. "Lil' Dave" wrote in message link.net... "Tekkie" wrote in message t... Lil' Dave posted for all of us.... had to have permanent meter loop installed vice a temporary. This provides power to the water well pump (30 amp breaker two phase), and a 120V GCFI outlet (20 amp one phase) for the home contractor subs. There is no two phase power. Single or three phase. If you live outside a manufacturing area then you most likely only have single phase. You might be referring to a double pole breaker to your well that gives 240 volts to the pump. I suggest you get a little more knowledge so you can understand what you are being told. Search engines are your friend. -- Tekkie I looked at the "flower pot" that feed the power pole from the transformer pole. There are 3 wires. 1 wire is not insulated. 2 wires are insulated. These wires go to the meter on the power pole. Explain 3 phase power entry point when there are only 2 power wires... I don't need a search engine to determine the number of phases provided by the power company at this location. A common neutral or ground is not another phase by any measure. Yes its a ganged double pole breaker. But, those with a knowledgable response would assume that as well. And don't need a search engine to figure that out. |
#11
|
|||
|
|||
Lil' Dave wrote:
"Tekkie" wrote in message t... Lil' Dave posted for all of us.... .... I looked at the "flower pot" that feed the power pole from the transformer pole. There are 3 wires. 1 wire is not insulated. 2 wires are insulated. These wires go to the meter on the power pole. Explain 3 phase power entry point when there are only 2 power wires... I don't need a search engine to determine the number of phases provided by the power company at this location. A common neutral or ground is not another phase by any measure. .... Everybody's wrong: Normal household power is called "split phase", where there will be 3 wires, two hot, and one neutral. Evan many electricians will call it 2-phase, but it's not because of the angular difference in split phase which is 180 degrees. Three phase is more precisely used in power distribution grids, factories and other high voltage situation, now low voltage as in residential power. 120/240 is considered "low" voltage in this arena. Try looking up "split phase" +power" . When reading, one must be careful WHAT he is reading about, when you get into 1, 2, 3, etc. phase situations and star and delta methodologies. Quote: Split phase From Wikipedia, the free encyclopedia. Split phase is a mains electrical supply system mainly used in America (where it is usually and incorrectly referred to as two phase). It is used occasionally in the UK in distribution situations where only two 11 kilovolt phases are available, but it is rarely taken into buildings. A transformer providing split phase has a single phase input, and the output is centre-tapped with the neutral on the centre tap. This means that there are two phase conductors both equidistant from the neutral. Therefore (provided the balance is good), appliances can be directly supplied with the normal voltage with some of the advantages of higher voltages, such as smaller cables and/or lower losses. It also means that appliances can be supplied that need double the normal voltage, so it is WIDELY USED for high power or European equipment in the USA. -------------------------------------------------------------------------------- A split phase motor is a type of induction motor designed for use on single-phase electric power, characterized by low cost, low starting torque, and high starting current. Such motors are chiefly used in blower applications. |
#12
|
|||
|
|||
"Tekkie" wrote in message t... Lil' Dave posted for all of us.... had to have permanent meter loop installed vice a temporary. This provides power to the water well pump (30 amp breaker two phase), and a 120V GCFI outlet (20 amp one phase) for the home contractor subs. There is no two phase power. Single or three phase. There is such a thing as two phase, but it's pretty uncommon these days. I believe it's still in use a few places back east. It used to be more common, in the early days of electrification.You can convert 3 phase to 2 phase with what I believe is called a Scott-T transformer? JTMcC, certainly no electrical expert, but I have relatives that are. If you live outside a manufacturing area then you most likely only have single phase. You might be referring to a double pole breaker to your well that gives 240 volts to the pump. I suggest you get a little more knowledge so you can understand what you are being told. Search engines are your friend. -- Tekkie |
#13
|
|||
|
|||
"JTMcC" wrote in message ... "Tekkie" wrote in message t... Lil' Dave posted for all of us.... had to have permanent meter loop installed vice a temporary. This provides power to the water well pump (30 amp breaker two phase), and a 120V GCFI outlet (20 amp one phase) for the home contractor subs. There is no two phase power. Single or three phase. There is such a thing as two phase, but it's pretty uncommon these days. I believe it's still in use a few places back east. It used to be more common, in the early days of electrification. There's a little 2-Phase left around Philly. Richmond, Hunting Park and Northeast Philly, that I know of. And there might be some left in Atlantic City. I have a 2 Phase motor out of an old machine. It's cool. |
#14
|
|||
|
|||
Thanks Phil for your thorough commentary/analysis/etc. pertaining to the
O.P.'s (my) situation. (Sorry, though, for taking so long to respond.) Amongst the other significant points you made, you wrote: ... then the J box filled with urethane roof sealant (dries like tire rubber), then the water tight lid applied... cement bulkheads poured at each side of the box so it couldnt move or break at the conduit connections... well some guys might call that safe enough for govt work. But it wouldn't be legal. A short though would go directly to ground in virtually all cases... Okay, I can understand how pouring urethane roof sealant into the j-boxes can not be expected to have legal status, if not only because it would not appear to be "rational". But I'm not clear on, if for some oddball reason someone were to try this, as to why you say (or seem to imply) _with certainty_ that the urethane rubber could not be expected to electrically isolate the connections in the j-box from each other and/or the outside ground? Thanks, Guest987 "Phil Scott" wrote in message . .. "guest987" wrote in message news:uWuyd.546239$Pl.492525@pd7tw1no... "Duane Bozarth" wrote in message ... [...] Despite your best attempts, eventually there virtually surely will be a leak and water will find a way in. Only underground-rated cable should be used in an underground run despite the conduit. Normally (unless there is an access tunnel in an industrial site, for example) conduit is used to protect the cable from the above ground junction to the required depth then the cable is laid in a trench. A protective barrier is sometimes used over the cable, but not normally full run buried in conduit. It's not an immediate danger, but eventually it is virtually certain to get water... I see. So conduit was never meant to be a substitute for rubber-sheathed underground-rated cable in the first place. And here people were conveying to me that rubber-sheathed underground-cable was something new in that it didn't require conduit underground! Close but no cigar just yet. You do need underground rated cable for UG locations...but you do not have to use conduit beyond a certain depth...usually 32".. You can go shallower if you have a concrete pour over it, or if it is in conduit of various sorts...the *minimum depths are all called out in the NEC... but that doesnt mean a persons particular job is safe or right, depends on how soft the ground is in worst case conditions (muddy etc, with heavy vehicles over the top).. salt water infiltration as we have at low levels near the coast in many regions. and of course no J Boxes underground at all (unless they are in a manhole etc).... Then there is fudging... say for instance you had an oversized plastic J box underground with very carefully bolted connections, then those painted with insulating sealant, say 3 or 4 coats, then that wrapped in rubber tape about 1/8" thick... then the J box filled with urethane roof sealant (dries like tire rubber), then the water tight lid applied... cement bulkheads poured at each side of the box so it couldnt move or break at the conduit connections... well some guys might call that safe enough for govt work. But it wouldn't be legal. A short though would go directly to ground in virtually all cases...so there are much worse actual hazards in the world... a red head could move in next door for instance. If it were in well drained ground, not prone to getting muddy it might be a lot closer to OK.. If it were in muddy ground with loads driving over it... it would not be ones slickest move. You have to scratch your ass and figure these things out.... sometimes I burp too. that helps. The NEC code is part of the fire code... over heated wire, shorts where they can cause a fire or go to ground though a person are the primary issues... When you are underground the fire hazard all but dissapears, same with the shock hazard...unless someone digs into it etc. In your case, and wire being relatively cheap, Id install separate runs on your job... if the ground is muddy or freezes, Id go deeper than the NEC requires, Id use schedule 80 pvc conduit regardless. put a few long radius glued bends in it so it can expand and contract without stress, be sure its in sand on the bottom and a few inches of sand on top, 40 years down the road the next owner is going to love you for it. To make it easier on yourself, go one size larger on the conduit than required as well....so the wire will pull easier. Or you can bury the cable direct with no conduit below 32 inches... some people then lay redwood boards over the top and yellow plastic marking tape so that if anyone digs there later they will hit the boards and the tape as a warning. That saves you the work of putting in the conduit and a long wire pull. If the wire goes under a drive way or road you may want to slide a schedule 80 pvc section of pipe over that part of the run... bury it a little deeper there as well...and maybe even pour some concrete over the top, 3" or so with a little rebar in it. All that exceeds the NEC...but remember the NEC and all of these codes are *minumum requirements and are sure not best practice in all cases. As I get older, I find that doing a job to world class standards or better gives me a warm fuzzy feeling inside. ..its satisfying... Im also finding that it doesnt take much more effort in most cases. Phil Scott So I chose conduit thinking that was the 'tried-and-proven' standard method of laying underground cable. I now see I got it wrong. Well, the cable hasn't been tied in to the power yet (decided to wait until I can get the cash to hire a licensed electrician for the inside-of-house wiring --mainly for insurance reasons). Guess I'll be pulling out all the romex (as well as the single-strand-wires) from the conduit and replacing with underground-rated cable then. I have junction boxes underground too where power gets split to serve two separate destinations. (The rubber-sealed junction box covers, I had reinforced with silicone sealant --but come to think of it, silicone does in time lose some of its effectiveness), Guess I'll have to modify the cable layout scheme, in order to serve all of the separate power destinations, without those junctions... Danger, fogey story... Used to work w/ online coal analyzers at mines, prep plants, etc. Had location at mine in KY where they pulled the high voltage signal power cable (2.4kV) and had to go from the control shack where the electronics/computer were housed across a truck crossing to the analyzer mounted on the beltline. That installation was the mine's responsibility, wasn't around when they did it. Installed the unit, brought it up, calibrated it, watched for a few hours, went home...two weeks later, get call...it's not operating. Drive up, discover HV cable shorted. Hood up the spare (we did require a spare be pulled in the specs), it worked, calibrated, watched, went home. Within six months second failed...turned out they had buried the cables in conduit and it filled w/ water. HV instrumentation cable isn't designed for water immersion and water also got inside the insulation. Didn't help they had pulled the cable through the conduit by hooking it to a front end loader when they couldn't pull it by hand , but that was secondary... They pulled with wire through with a front loader?! LOL! Now that's a case of applying too much 'brawn', as it were, and not enough brain. Why didn't they just use an approved lubricant and avoid stretching (if not the risk of breaking) the cable? (Don't try to answer. I'm sure you wondered the same thing.) Thanks, Guest987 |
#15
|
|||
|
|||
guest987 posted for all of us....
Okay, I can understand how pouring urethane roof sealant into the j-boxes can not be expected to have legal status, if not only because it would not appear to be "rational". But I'm not clear on, if for some oddball reason someone were to try this, as to why you say (or seem to imply) _with certainty_ that the urethane rubber could not be expected to electrically isolate the connections in the j-box from each other and/or the outside ground? Thanks, Guest987 This dielectric strength has been tested & LISTED for what? Could actually become conductive under certain circumstances. -- Tekkie |
#16
|
|||
|
|||
"Tekkie" wrote in message t... [..] This dielectric strength has been tested & LISTED for what? Could actually become conductive under certain circumstances. I see. Now out of pure curiosity though, are there any such "pourable" materials or products, which HAVE been tested and listed as safe and acceptable for such a purpose (i.e. to immobilize, seal and electrically insulate connectors...)? Not that I care to try using such. It's just that I've had people claim that epoxy (5-minute, common hardware-store variety??) can be safely used this way. I used to think that made logical and intuitive sense. But now that I'm becoming better 'edyucanated' g in this stuff (i.e. construction wiring, etc...) I can see that, here, logic and intuition cannot be permitted to substitute for referencing and following _only_ that which is tested and approved practice. Guest987 |
#17
|
|||
|
|||
"guest987" wrote in message news:_I8Cd.677115$Pl.617815@pd7tw1no... "Tekkie" wrote in message t... [..] This dielectric strength has been tested & LISTED for what? Could actually become conductive under certain circumstances. I see. Now out of pure curiosity though, are there any such "pourable" materials or products, which HAVE been tested and listed as safe and acceptable for such a purpose (i.e. to immobilize, seal and electrically insulate connectors...)? Yes there are and you should have used them to seal and electrically insulate the splice....I recommended the urthene to FILL THE BOX ONLY and for a water sealant...to keep water from collecting in the empty splice box. Not that I care to try using such. It's just that I've had people claim that epoxy (5-minute, common hardware-store variety??) can be safely used this way. I used to think that made logical and intuitive sense. But now that I'm becoming better 'edyucanated' g in this stuff (i.e. construction wiring, etc...) I can see that, here, logic and intuition cannot be permitted to substitute for referencing and following _only_ that which is tested and approved practice. sigh.... Guest987 |
#18
|
|||
|
|||
"Tekkie" wrote in message t... guest987 posted for all of us.... Okay, I can understand how pouring urethane roof sealant into the j-boxes can not be expected to have legal status, if not only because it would not appear to be "rational". But I'm not clear on, if for some oddball reason someone were to try this, as to why you say (or seem to imply) _with certainty_ that the urethane rubber could not be expected to electrically isolate the connections in the j-box from each other and/or the outside ground? Thanks, Guest987 This dielectric strength has been tested & LISTED for what? Could actually become conductive under certain circumstances. You dont use the urethane roof sealant to make the splice... you use it to fill the splice box after you have made a proper electrically insulative splice.. to provide a degree of additional water proofing and strength in the area. Phil Scott -- Tekkie |
#19
|
|||
|
|||
"guest987" wrote in message news:Tr_Bd.681745$%k.351186@pd7tw2no... Thanks Phil for your thorough commentary/analysis/etc. pertaining to the O.P.'s (my) situation. (Sorry, though, for taking so long to respond.) Amongst the other significant points you made, you wrote: ... then the J box filled with urethane roof sealant (dries like tire rubber), then the water tight lid applied... cement bulkheads poured at each side of the box so it couldnt move or break at the conduit connections... well some guys might call that safe enough for govt work. But it wouldn't be legal. A short though would go directly to ground in virtually all cases... Okay, I can understand how pouring urethane roof sealant into the j-boxes can not be expected to have legal status, if not only because it would not appear to be "rational". But I'm not clear on, if for some oddball reason someone were to try this, as to why you say (or seem to imply) _with certainty_ that the urethane rubber could not be expected to electrically isolate the connections in the j-box from each other and/or the outside ground? Thanks, The urethane would **NOT*** be intended or used for electrical insulation.. for that you rely bolted and rubber taped and rubber liquid sealed connections....THEN...after thats done you fill the box with the urethane roof sealant for many reasons... a degree of water protection, and added strength at the splice zone so that when the ground gets muddy and someone drives over it with thier 20 ton cement truck the wiring and splice will be more likely to stay in tact. Phil Scott Guest987 "Phil Scott" wrote in message . .. "guest987" wrote in message news:uWuyd.546239$Pl.492525@pd7tw1no... "Duane Bozarth" wrote in message ... [...] Despite your best attempts, eventually there virtually surely will be a leak and water will find a way in. Only underground-rated cable should be used in an underground run despite the conduit. Normally (unless there is an access tunnel in an industrial site, for example) conduit is used to protect the cable from the above ground junction to the required depth then the cable is laid in a trench. A protective barrier is sometimes used over the cable, but not normally full run buried in conduit. It's not an immediate danger, but eventually it is virtually certain to get water... I see. So conduit was never meant to be a substitute for rubber-sheathed underground-rated cable in the first place. And here people were conveying to me that rubber-sheathed underground-cable was something new in that it didn't require conduit underground! Close but no cigar just yet. You do need underground rated cable for UG locations...but you do not have to use conduit beyond a certain depth...usually 32".. You can go shallower if you have a concrete pour over it, or if it is in conduit of various sorts...the *minimum depths are all called out in the NEC... but that doesnt mean a persons particular job is safe or right, depends on how soft the ground is in worst case conditions (muddy etc, with heavy vehicles over the top).. salt water infiltration as we have at low levels near the coast in many regions. and of course no J Boxes underground at all (unless they are in a manhole etc).... Then there is fudging... say for instance you had an oversized plastic J box underground with very carefully bolted connections, then those painted with insulating sealant, say 3 or 4 coats, then that wrapped in rubber tape about 1/8" thick... then the J box filled with urethane roof sealant (dries like tire rubber), then the water tight lid applied... cement bulkheads poured at each side of the box so it couldnt move or break at the conduit connections... well some guys might call that safe enough for govt work. But it wouldn't be legal. A short though would go directly to ground in virtually all cases...so there are much worse actual hazards in the world... a red head could move in next door for instance. If it were in well drained ground, not prone to getting muddy it might be a lot closer to OK.. If it were in muddy ground with loads driving over it... it would not be ones slickest move. You have to scratch your ass and figure these things out.... sometimes I burp too. that helps. The NEC code is part of the fire code... over heated wire, shorts where they can cause a fire or go to ground though a person are the primary issues... When you are underground the fire hazard all but dissapears, same with the shock hazard...unless someone digs into it etc. In your case, and wire being relatively cheap, Id install separate runs on your job... if the ground is muddy or freezes, Id go deeper than the NEC requires, Id use schedule 80 pvc conduit regardless. put a few long radius glued bends in it so it can expand and contract without stress, be sure its in sand on the bottom and a few inches of sand on top, 40 years down the road the next owner is going to love you for it. To make it easier on yourself, go one size larger on the conduit than required as well....so the wire will pull easier. Or you can bury the cable direct with no conduit below 32 inches... some people then lay redwood boards over the top and yellow plastic marking tape so that if anyone digs there later they will hit the boards and the tape as a warning. That saves you the work of putting in the conduit and a long wire pull. If the wire goes under a drive way or road you may want to slide a schedule 80 pvc section of pipe over that part of the run... bury it a little deeper there as well...and maybe even pour some concrete over the top, 3" or so with a little rebar in it. All that exceeds the NEC...but remember the NEC and all of these codes are *minumum requirements and are sure not best practice in all cases. As I get older, I find that doing a job to world class standards or better gives me a warm fuzzy feeling inside. ..its satisfying... Im also finding that it doesnt take much more effort in most cases. Phil Scott So I chose conduit thinking that was the 'tried-and-proven' standard method of laying underground cable. I now see I got it wrong. Well, the cable hasn't been tied in to the power yet (decided to wait until I can get the cash to hire a licensed electrician for the inside-of-house wiring --mainly for insurance reasons). Guess I'll be pulling out all the romex (as well as the single-strand-wires) from the conduit and replacing with underground-rated cable then. I have junction boxes underground too where power gets split to serve two separate destinations. (The rubber-sealed junction box covers, I had reinforced with silicone sealant --but come to think of it, silicone does in time lose some of its effectiveness), Guess I'll have to modify the cable layout scheme, in order to serve all of the separate power destinations, without those junctions... Danger, fogey story... Used to work w/ online coal analyzers at mines, prep plants, etc. Had location at mine in KY where they pulled the high voltage signal power cable (2.4kV) and had to go from the control shack where the electronics/computer were housed across a truck crossing to the analyzer mounted on the beltline. That installation was the mine's responsibility, wasn't around when they did it. Installed the unit, brought it up, calibrated it, watched for a few hours, went home...two weeks later, get call...it's not operating. Drive up, discover HV cable shorted. Hood up the spare (we did require a spare be pulled in the specs), it worked, calibrated, watched, went home. Within six months second failed...turned out they had buried the cables in conduit and it filled w/ water. HV instrumentation cable isn't designed for water immersion and water also got inside the insulation. Didn't help they had pulled the cable through the conduit by hooking it to a front end loader when they couldn't pull it by hand , but that was secondary... They pulled with wire through with a front loader?! LOL! Now that's a case of applying too much 'brawn', as it were, and not enough brain. Why didn't they just use an approved lubricant and avoid stretching (if not the risk of breaking) the cable? (Don't try to answer. I'm sure you wondered the same thing.) Thanks, Guest987 |
#20
|
|||
|
|||
If you are going to pull individual wires through conduit, the hard part is to pull the wires through without nicking the insulalation. If you nick the insulaiton at all, even a little, the moisture that will be inside the conduit will eventually corrode the wire and it will fail open. For this reason, if its a do it yourself job, I think you are better off use direct burial romex inside an oversized unsealed PVC pipe for physical protection. Maybe even drill holes in the PVC to let the water out. Mark |
#21
|
|||
|
|||
Mark posted for all of us....
If you are going to pull individual wires through conduit, the hard part is to pull the wires through without nicking the insulalation. If you nick the insulaiton at all, even a little, the moisture that will be inside the conduit will eventually corrode the wire and it will fail Whatttttttttt? open. For this reason, if its a do it yourself job, I think you are better off use direct burial romex inside an oversized unsealed PVC pipe for physical protection. Maybe even drill holes in the PVC to let the water out. Let the water in! And weaken the pipe. Mark Hey, where did you get this from??? -- Tekkie |
Reply |
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
Audio Wiring Estimate | Home Repair | |||
telephone wiring questions | Home Repair | |||
peculiar wiring in residential switch box? | Home Repair | |||
connecting aluminum to copper wiring | Home Repair | |||
Dimming Lights in Barn (underground wire) | Home Repair |