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#1
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How to minimize voltage drop caused by heavy machine?
How to minimize voltage drop caused by heavy machine?
We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. |
#2
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How to minimize voltage drop caused by heavy machine?
On Tue, 27 Jan 2015 09:12:43 +0630, yyy378
wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. Sounds like you're doing construction. How about a long heavy duty extension cord for the scanner until you get to a circuit not affected by the saw. Or, find a receptacle possibly closer to you for the scanner that is not on the same phase as the saw. (110 volt saw?) That is, which uses a breaker that is on the left half of the breaker box if the saw uses a braker that is on the right half. This assumes you have receptacles on both sides of the breaker box. Check back if you only have lights on the other side. I don't know how big your building is or how many boxes there are. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. Or put the saw on a long heavy duty extension cord, but that's my second choice because the saw must use a lot more power and might be impeded by a long extension cord. (Although I have my lawn mower on a 100' foot heavy duty (but I forget what gauge) extension cord, which is plugged into an 8 foot light duty extension cord, and I have no problem. (well it mows the grass well.) |
#3
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How to minimize voltage drop caused by heavy machine?
On Tue, 27 Jan 2015 09:12:43 +0630, yyy378
wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. That's a very significant voltage drop. I'd start by making sure you have a large enough cable feeding that saw. If possible, move the saw so it's wired right near the main service entrance (breaker box). If that dont fix the problem, (If the saw is 120V), wure it to the opposite leg of the system on a 240V system. If course we dont know if you might have 3 phase wiring, or if the saw's motor is 120 or 240 volts. If that motor is 120v, it might be worth the cost to change it to a 240V motor, which will run more efficiently. Also, could that motor possibly be failing, or have a weak capacitor? A draw that heavy might mean that motor is a little undersize too. It's real hard to say whats causing this without seeing all the components and wiring layout. Before you invest any significant money in this, call your power company to inspect the pole transformer and all wiring up on the pole. The transformer might be too small. They should have a number to identify their rating, for example a home may have a 10KVA or 15KVA transformer. But there could be multiple houses /buildings on that same transformer. Yours could just be too small or feeding too many other buildings. There could also be a loose connection up at the pole, or the cables to your building, at the meter, or in your breaker box. All of that should be checked. Maybe the service entrance is too small for your needs. I'd begin with the call to the power company to check the pole transformer. They are required to do that all the way to your elec meter. All wirring AFTER the meter is your responsibility to check or hire an electrician to do it. But if you show the power company the problem, they might take a look at your system and maybe suggest something, if it's not just needing a bigger transformer. Here is a little thing I ran across some years ago. A local auto service garage had a very large air compressor. At the rear of the garage was a restroom. More than once, while waiting to have some work done on my car, I'd go in that restroom, and notice the incandescent lightbulb get real dim when the compressor kicked on. One day I go in there and see he changed the bulb to a CFL. The compressor started and the CFL shut off entirely for a few seconds. I said to the owner, "what's with that light in your restroom". He said it's always that way when the compressor kicks on, and he's had several of those CFLs burn out after only a few weeks. The next time I went there, he had an incandescent bulb in there again. (I think those surges just killed those CFLs). A couple years ago, they got a new compressor. He said the old one just died one day and it was time for a new one. The new one is as big if not a little bigger than the old one. Ever since that new compressor was installed, I no longer notice the restroom bulb get dim when the comp. kicks on. I dont know if any wiring was changed when the new compressor was installed, but that light dimming has now stopped. Maybe that motor was failing or under rated, or it could be bad wiring or other things..... What you explain is probably shortening the life of all your computers too. What happens if you were to remnove that uninterrupted power supply, and run the scanner directly? Maybe that uninterrupted power supply is weak too. Either way, you have a problem which could damage all your sensitive electronics. I'd not leave it like that very long. BTW: Have you connected a volt meter to that scanner outlet and watched what the voltage dropped to when he saw kicked on? Most places have between 115 and 120 volts during normal use. But I've seen readings as low as 110 and high as 124. Still fairly normal. If you see a drop below 110, you have a problem.... |
#4
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How to minimize voltage drop caused by heavy machine?
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#5
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How to minimize voltage drop caused by heavy machine?
yyy378 wrote:
How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. An on-line UPS is a power conditioner. Tend to be a few bucks. This would be connected to the scanner. Greg |
#6
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How to minimize voltage drop caused by heavy machine?
On 01/26/2015 09:42 PM, yyy378 wrote:
How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. Is the saw on the same breaker as the scanner? |
#8
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How to minimize voltage drop caused by heavy machine?
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#9
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How to minimize voltage drop caused by heavy machine?
On 27/01/2015 16:02, Mike Homes wrote: On 01/26/2015 09:42 PM, yyy378 wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. Is the saw on the same breaker as the scanner? Same breaker panel but not same breaker. I have tried plugging the saw to another breaker panel to no avail. The two breaker panels are parallel, not serial. |
#10
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How to minimize voltage drop caused by heavy machine?
On Tue, 27 Jan 2015 17:06:27 +0630, yyy378
wrote: That's a very significant voltage drop. I'd start by making sure you have a large enough cable feeding that saw. If possible, move the saw so it's wired right near the main service entrance (breaker box). If that dont fix the problem, (If the saw is 120V), wure it to the opposite leg of the system on a 240V system. If course we dont know if you might have 3 phase wiring, or if the saw's motor is 120 or 240 volts. If that motor is 120v, it might be worth the cost to change it to a 240V motor, which will run more efficiently. Also, could that motor possibly be failing, or have a weak capacitor? A draw that heavy might mean that motor is a little undersize too. It's real hard to say whats causing this without seeing all the components and wiring layout. Before you invest any significant money in this, call your power company to inspect the pole transformer and all wiring up on the pole. The transformer might be too small. They should have a number to identify their rating, for example a home may have a 10KVA or 15KVA transformer. But there could be multiple houses /buildings on that same transformer. Yours could just be too small or feeding too many other buildings. There could also be a loose connection up at the pole, or the cables to your building, at the meter, or in your breaker box. All of that should be checked. Maybe the service entrance is too small for your needs. I'd begin with the call to the power company to check the pole transformer. They are required to do that all the way to your elec meter. All wirring AFTER the meter is your responsibility to check or hire an electrician to do it. But if you show the power company the problem, they might take a look at your system and maybe suggest something, if it's not just needing a bigger transformer. Here is a little thing I ran across some years ago. A local auto service garage had a very large air compressor. At the rear of the garage was a restroom. More than once, while waiting to have some work done on my car, I'd go in that restroom, and notice the incandescent lightbulb get real dim when the compressor kicked on. One day I go in there and see he changed the bulb to a CFL. The compressor started and the CFL shut off entirely for a few seconds. I said to the owner, "what's with that light in your restroom". He said it's always that way when the compressor kicks on, and he's had several of those CFLs burn out after only a few weeks. The next time I went there, he had an incandescent bulb in there again. (I think those surges just killed those CFLs). A couple years ago, they got a new compressor. He said the old one just died one day and it was time for a new one. The new one is as big if not a little bigger than the old one. Ever since that new compressor was installed, I no longer notice the restroom bulb get dim when the comp. kicks on. I dont know if any wiring was changed when the new compressor was installed, but that light dimming has now stopped. Maybe that motor was failing or under rated, or it could be bad wiring or other things..... What you explain is probably shortening the life of all your computers too. What happens if you were to remnove that uninterrupted power supply, and run the scanner directly? Maybe that uninterrupted power supply is weak too. Either way, you have a problem which could damage all your sensitive electronics. I'd not leave it like that very long. BTW: Have you connected a volt meter to that scanner outlet and watched what the voltage dropped to when he saw kicked on? Most places have between 115 and 120 volts during normal use. But I've seen readings as low as 110 and high as 124. Still fairly normal. If you see a drop below 110, you have a problem.... This is 220 V. The transformer is 100 KVA, 3 phase. It feeds one office, one warehouse, and one office/shop which is where I reside. The office has lights, computers, A/C, etc. No heavy machine. The warehouse has mainly lights. There are only two cables coming to this office/shop. Thus, it can only be single phase. There are two breaker panels wired in parallel. I have tried putting the saw to the other breaker panel (two are 10 meters away) to no avail. I guess this is what is expected for parallel panels. Seems like that should be adaquate for the transformer and wiring. Although the power is supposed to be 220 V, the needle on a refrigerator safeguard points to something like 210V. When the saw starts, the voltage may drop to something like 170 or 180 V (difficult to tell by a needle.) I'm not sure how that refrigerator setup is wired, but if it's reading the voltage directly off the source wires, you have a BIG PROBLEM. You're dropping nearly 50V below the required voltage. Now take a plain multimeter, set it to AC Volts, 250V or higher scale. Then SAFELY measure the voltage at the mains. If you're not comfortable doing this, find someone who is or call an electrician. An electrician will have equipment to measure current draw too, which would be helpful. This is a new saw, about one month old. I hope the motor is not failing. Anything is possible, but ot's less likely with a new saw. We have a 30 KVA generator dedicated to our building only. Next time when it runs, I'll watch closely to see if the voltage drop happens again. If it won't happen, I can be quite sure the incoming power lines is the culprit. If it happens again, I don't know what to do next. Would changing the saw cable to a bigger one (smaller gauge number) help? I have no clue. Shuting off the GRID power and running the generator would be a good way to check to see if the same problems occur. If not, then you know there is a problem with the power source from the GRID. I think you have a bigger problem than the saw cable. Too small of a cable would starve the saw motor, leading to eventual motor damage. It should not drop voltage in th building by 50v. BVut just to know, what is the amperage of that saw? What gauge is the cable (cord). How long is the cord? Are you using an extension cord? (what gauge is the ext cord if you have one). What size breaker is feeding that saw? Besides what I already said, the NEXT thing you should do is call your power company. After all, part of the reason you pay them, is to maintain PROPER power for your needs. They should not charge you to do an equipment check. Maybe you have everything on one leg of the 3 phase and the other two are sitting idle???? (Unbalanced load). One other thought. You have that 30KVA generator. There has to be a switching device that completely isolates the generator from the GRID. (REQUIRED by code to prevent backfeeding into the GRID.) There could be some sort of problem with that switching device..... |
#11
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How to minimize voltage drop caused by heavy machine?
On 1/27/2015 5:06 AM, yyy378 wrote:
On 27/01/2015 14:26, mike wrote: On 1/26/2015 11:35 PM, wrote: On Tue, 27 Jan 2015 09:12:43 +0630, yyy378 wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. If it is that important to you,. buy a ferro resonant power conditioner for the scanner. You might also be able to go inside the scanner and put some big capacitors on the DC power supply. I don't understand this at all. The purpose of a UPS is to prevent that from happening. You need a better ups...or maybe the batteries are just weak and not really doing their thing. Maybe you can put the scanner and the saw on different circuits? Depending on the wiring of the building that may or may not help. Having your ups restart every two minutes sounds like "asking for trouble!" I don't understand it either. A computer, monitor, and the scanner are plugged into the same power strip which, in turn, is plugged into a UPS. I don't know why the computer is not affected. Perhaps it has something to do with the power supply of the computer. I'll try piggybacking one UPS to another to see if that helps. Well, the 1st thing I'd try is to plug the scanner directly into the power and not through the UPS. Most UPSs actually switch the output from the mains to the inverter built inside. Some UPSs actually run the load on the inverter all the time. This would probably be good in you case, however, those UPSs are getting fewer and farther between. Computer power supplies tend to have enough storage to hold during the switchover, however, most scanners use a small wall wart power supply and may not have enough capacitance to hold over during the switchover. If that doesn't work, I'd try replacing the wall wart. Some are switching power supplies (more are going this way now) and some are analog. That probably doesn't make a difference as it's all in how much capacitance (holdover capability) it has. So, if the plug to the scanner is a generic plug, changing the wall wart should be easy. --- This email has been checked for viruses by Avast antivirus software. http://www.avast.com |
#12
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How to minimize voltage drop caused by heavy machine?
On 1/27/2015 5:39 AM, yyy378 wrote:
Is the saw on the same breaker as the scanner? Same breaker panel but not same breaker. I have tried plugging the saw to another breaker panel to no avail. The two breaker panels are parallel, not serial. You'd get better results if you put it on the opposite phase. |
#13
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How to minimize voltage drop caused by heavy machine?
On Tuesday, January 27, 2015 at 2:56:19 AM UTC-5, mike wrote:
On 1/26/2015 11:35 PM, wrote: On Tue, 27 Jan 2015 09:12:43 +0630, yyy378 wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. If it is that important to you,. buy a ferro resonant power conditioner for the scanner. You might also be able to go inside the scanner and put some big capacitors on the DC power supply. I don't understand this at all. The purpose of a UPS is to prevent that from happening. You need a better ups...or maybe the batteries are just weak and not really doing their thing. Maybe you can put the scanner and the saw on different circuits? Depending on the wiring of the building that may or may not help. Having your ups restart every two minutes sounds like "asking for trouble!" +1 It sounds like the UPS is no good. If it can't handle a voltage drop, what's it going to do with a power loss, etc? First thing I'd do is just try plugging the scanner in directly, no UPS and see what happens. It's possible the UPS senses the power drop, then screws up in the response. The scanner might tolerate the momentary drop in voltage. IDK why you need a UPS on a scanner anyway. Aside from that, some investigation into the sizing of the conductors, what circuits loads are on, what the root cause is, would be worthwhile too. |
#14
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How to minimize voltage drop caused by heavy machine?
On 1/27/2015 5:36 AM, yyy378 wrote:
This is 220 V. The transformer is 100 KVA, 3 phase. It feeds one office, one warehouse, and one office/shop which is where I reside. The office has lights, computers, A/C, etc. No heavy machine. The warehouse has mainly lights. There are only two cables coming to this office/shop. Thus, it can only be single phase. There are two breaker panels wired in parallel. I have tried putting the saw to the other breaker panel (two are 10 meters away) to no avail. I guess this is what is expected for parallel panels. Although the power is supposed to be 220 V, the needle on a refrigerator safeguard points to something like 210V. When the saw starts, the voltage may drop to something like 170 or 180 V (difficult to tell by a needle.) This is a new saw, about one month old. I hope the motor is not failing. We have a 30 KVA generator dedicated to our building only. Next time when it runs, I'll watch closely to see if the voltage drop happens again. If it won't happen, I can be quite sure the incoming power lines is the culprit. If it happens again, I don't know what to do next. Would changing the saw cable to a bigger one (smaller gauge number) help? I have no clue. It may or may not be the incoming lines. I'd say though, that wiring at some point is not up to the job as you are trying to suck a lot of juice through a small straw. It could be the lines to the panels. I've seen similar situations when a power tool is on too small of a line even though there was plenty of power coming to the panel from the stret. Moving things around to distribute the load properly and assuring the individual lines are adequate is the way to start. If you are not familiar with tracing loads, get an electrician and he can do it for you. |
#15
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How to minimize voltage drop caused by heavy machine?
On Tue, 27 Jan 2015 16:36:58 +0630, yyy378
wrote in I don't understand it either. A computer, monitor, and the scanner are plugged into the same power strip which, in turn, is plugged into a UPS. I don't know why the computer is not affected. Perhaps it has something to do with the power supply of the computer. I'll try piggybacking one UPS to another to see if that helps. Is it possible that the UPS feeding the scanner is defective? -- Web based forums are like subscribing to 10 different newspapers and having to visit 10 different news stands to pickup each one. Email list-server groups and USENET are like having all of those newspapers delivered to your door every morning. |
#16
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How to minimize voltage drop caused by heavy machine?
How to minimize voltage drop caused by heavy machine?
We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. That's a very significant voltage drop. I'd start by making sure you have a large enough cable feeding that saw. If possible, move the saw so it's wired right near the main service entrance (breaker box). If that dont fix the problem, (If the saw is 120V), wure it to the opposite leg of the system on a 240V system. If course we dont know if you might have 3 phase wiring, or if the saw's motor is 120 or 240 volts. If that motor is 120v, it might be worth the cost to change it to a 240V motor, which will run more efficiently. Also, could that motor possibly be failing, or have a weak capacitor? A draw that heavy might mean that motor is a little undersize too. It's real hard to say whats causing this without seeing all the components and wiring layout. Before you invest any significant money in this, call your power company to inspect the pole transformer and all wiring up on the pole. The transformer might be too small. They should have a number to identify their rating, for example a home may have a 10KVA or 15KVA transformer. But there could be multiple houses /buildings on that same transformer. Yours could just be too small or feeding too many other buildings. There could also be a loose connection up at the pole, or the cables to your building, at the meter, or in your breaker box. All of that should be checked. Maybe the service entrance is too small for your needs. I'd begin with the call to the power company to check the pole transformer. They are required to do that all the way to your elec meter. All wirring AFTER the meter is your responsibility to check or hire an electrician to do it. But if you show the power company the problem, they might take a look at your system and maybe suggest something, if it's not just needing a bigger transformer. Here is a little thing I ran across some years ago. A local auto service garage had a very large air compressor. At the rear of the garage was a restroom. More than once, while waiting to have some work done on my car, I'd go in that restroom, and notice the incandescent lightbulb get real dim when the compressor kicked on. One day I go in there and see he changed the bulb to a CFL. The compressor started and the CFL shut off entirely for a few seconds. I said to the owner, "what's with that light in your restroom". He said it's always that way when the compressor kicks on, and he's had several of those CFLs burn out after only a few weeks. The next time I went there, he had an incandescent bulb in there again. (I think those surges just killed those CFLs). A couple years ago, they got a new compressor. He said the old one just died one day and it was time for a new one. The new one is as big if not a little bigger than the old one. Ever since that new compressor was installed, I no longer notice the restroom bulb get dim when the comp. kicks on. I dont know if any wiring was changed when the new compressor was installed, but that light dimming has now stopped. Maybe that motor was failing or under rated, or it could be bad wiring or other things..... What you explain is probably shortening the life of all your computers too. What happens if you were to remnove that uninterrupted power supply, and run the scanner directly? Maybe that uninterrupted power supply is weak too. Either way, you have a problem which could damage all your sensitive electronics. I'd not leave it like that very long. BTW: Have you connected a volt meter to that scanner outlet and watched what the voltage dropped to when he saw kicked on? Most places have between 115 and 120 volts during normal use. But I've seen readings as low as 110 and high as 124. Still fairly normal. If you see a drop below 110, you have a problem.... This is 220 V. The transformer is 100 KVA, 3 phase. It feeds one office, one warehouse, and one office/shop which is where I reside. The office has lights, computers, A/C, etc. No heavy machine. The warehouse has mainly lights. There are only two cables coming to this office/shop. Thus, it can only be single phase. There are two breaker panels wired in parallel. I have tried putting the saw to the other breaker panel (two are 10 meters away) to no avail. I guess this is what is expected for parallel panels. Although the power is supposed to be 220 V, the needle on a refrigerator safeguard points to something like 210V. When the saw starts, the voltage may drop to something like 170 or 180 V (difficult to tell by a needle.) This is a new saw, about one month old. I hope the motor is not failing. We have a 30 KVA generator dedicated to our building only. Next time when it runs, I'll watch closely to see if the voltage drop happens again. If it won't happen, I can be quite sure the incoming power lines is the culprit. If it happens again, I don't know what to do next. Would changing the saw cable to a bigger one (smaller gauge number) help? I have no clue. *You may be able to change the taps on the transformer to boost the voltage. There should be a wiring diagram on the inside or outside of the transformer. Power would have to be shut off to the entire transformer to make the change. |
#17
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How to minimize voltage drop caused by heavy machine?
Boy! This **** is way outa my reach, fellers.
I'll just stick to my rubber saws and screwdrivers. |
#18
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How to minimize voltage drop caused by heavy machine?
On 27/01/2015 20:50, John G wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. That's a very significant voltage drop. I'd start by making sure you have a large enough cable feeding that saw. If possible, move the saw so it's wired right near the main service entrance (breaker box). If that dont fix the problem, (If the saw is 120V), wure it to the opposite leg of the system on a 240V system. If course we dont know if you might have 3 phase wiring, or if the saw's motor is 120 or 240 volts. If that motor is 120v, it might be worth the cost to change it to a 240V motor, which will run more efficiently. Also, could that motor possibly be failing, or have a weak capacitor? A draw that heavy might mean that motor is a little undersize too. It's real hard to say whats causing this without seeing all the components and wiring layout. Before you invest any significant money in this, call your power company to inspect the pole transformer and all wiring up on the pole. The transformer might be too small. They should have a number to identify their rating, for example a home may have a 10KVA or 15KVA transformer. But there could be multiple houses /buildings on that same transformer. Yours could just be too small or feeding too many other buildings. There could also be a loose connection up at the pole, or the cables to your building, at the meter, or in your breaker box. All of that should be checked. Maybe the service entrance is too small for your needs. I'd begin with the call to the power company to check the pole transformer. They are required to do that all the way to your elec meter. All wirring AFTER the meter is your responsibility to check or hire an electrician to do it. But if you show the power company the problem, they might take a look at your system and maybe suggest something, if it's not just needing a bigger transformer. Here is a little thing I ran across some years ago. A local auto service garage had a very large air compressor. At the rear of the garage was a restroom. More than once, while waiting to have some work done on my car, I'd go in that restroom, and notice the incandescent lightbulb get real dim when the compressor kicked on. One day I go in there and see he changed the bulb to a CFL. The compressor started and the CFL shut off entirely for a few seconds. I said to the owner, "what's with that light in your restroom". He said it's always that way when the compressor kicks on, and he's had several of those CFLs burn out after only a few weeks. The next time I went there, he had an incandescent bulb in there again. (I think those surges just killed those CFLs). A couple years ago, they got a new compressor. He said the old one just died one day and it was time for a new one. The new one is as big if not a little bigger than the old one. Ever since that new compressor was installed, I no longer notice the restroom bulb get dim when the comp. kicks on. I dont know if any wiring was changed when the new compressor was installed, but that light dimming has now stopped. Maybe that motor was failing or under rated, or it could be bad wiring or other things..... What you explain is probably shortening the life of all your computers too. What happens if you were to remnove that uninterrupted power supply, and run the scanner directly? Maybe that uninterrupted power supply is weak too. Either way, you have a problem which could damage all your sensitive electronics. I'd not leave it like that very long. BTW: Have you connected a volt meter to that scanner outlet and watched what the voltage dropped to when he saw kicked on? Most places have between 115 and 120 volts during normal use. But I've seen readings as low as 110 and high as 124. Still fairly normal. If you see a drop below 110, you have a problem.... This is 220 V. The transformer is 100 KVA, 3 phase. It feeds one office, one warehouse, and one office/shop which is where I reside. The office has lights, computers, A/C, etc. No heavy machine. The warehouse has mainly lights. There are only two cables coming to this office/shop. Thus, it can only be single phase. There are two breaker panels wired in parallel. I have tried putting the saw to the other breaker panel (two are 10 meters away) to no avail. I guess this is what is expected for parallel panels. Although the power is supposed to be 220 V, the needle on a refrigerator safeguard points to something like 210V. When the saw starts, the voltage may drop to something like 170 or 180 V (difficult to tell by a needle.) This is a new saw, about one month old. I hope the motor is not failing. We have a 30 KVA generator dedicated to our building only. Next time when it runs, I'll watch closely to see if the voltage drop happens again. If it won't happen, I can be quite sure the incoming power lines is the culprit. If it happens again, I don't know what to do next. Would changing the saw cable to a bigger one (smaller gauge number) help? I have no clue. *You may be able to change the taps on the transformer to boost the voltage. There should be a wiring diagram on the inside or outside of the transformer. Power would have to be shut off to the entire transformer to make the change. We rent this place. Power cables go from the transformer to landlord's office building. Everything has to go through the landlord. Anyway, last week an electrician came, checked the system, and claimed the system has no problems. There is nothing he can do. Well, I don't know how much I can trust the electrician. The government (Burma) doesn't have electric code and doesn't issue licenses for electricians. Virtually anyone can be an electrician. |
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How to minimize voltage drop caused by heavy machine?
On 27/01/2015 20:44, CRNG wrote: On Tue, 27 Jan 2015 16:36:58 +0630, yyy378 wrote in I don't understand it either. A computer, monitor, and the scanner are plugged into the same power strip which, in turn, is plugged into a UPS. I don't know why the computer is not affected. Perhaps it has something to do with the power supply of the computer. I'll try piggybacking one UPS to another to see if that helps. Is it possible that the UPS feeding the scanner is defective? I'll try a different one and see. |
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How to minimize voltage drop caused by heavy machine?
On 01/26/2015 08:42 PM, yyy378 wrote:
How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. The UPS is evidently only "consumer grade". You'd be better off with a Ferroresonant transformer type UPS. It will not cut out at all and in a worst case scenario just drop by a couple of volts...but more importantly...zero interruption. They are of course more expensive. It may be better to just find a completely separate circuit for the saw |
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How to minimize voltage drop caused by heavy machine?
"yyy378" wrote in message ... On 27/01/2015 14:26, mike wrote: On 1/26/2015 11:35 PM, wrote: On Tue, 27 Jan 2015 09:12:43 +0630, yyy378 wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. If it is that important to you,. buy a ferro resonant power conditioner for the scanner. You might also be able to go inside the scanner and put some big capacitors on the DC power supply. I don't understand this at all. The purpose of a UPS is to prevent that from happening. You need a better ups...or maybe the batteries are just weak and not really doing their thing. Maybe you can put the scanner and the saw on different circuits? Depending on the wiring of the building that may or may not help. Having your ups restart every two minutes sounds like "asking for trouble!" I don't understand it either. A computer, monitor, and the scanner are plugged into the same power strip which, in turn, is plugged into a UPS. I don't know why the computer is not affected. Perhaps it has something to do with the power supply of the computer. I'll try piggybacking one UPS to another to see if that helps. Another thought, assuming the UPS unit or units are working properly, is to cut the power to the UPS while the scanner operates, let the UPS carry the load for a few seconds, and switch the power back on when the scanner is done. That way the saw, whatever it's doing, can't affect anything on the plug strip. TK --- This email has been checked for viruses by Avast antivirus software. http://www.avast.com |
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How to minimize voltage drop caused by heavy machine?
On 1/27/2015 12:34 PM, wrote:
On Tue, 27 Jan 2015 08:36:30 -0500, Art Todesco wrote: On 1/27/2015 5:06 AM, yyy378 wrote: On 27/01/2015 14:26, mike wrote: On 1/26/2015 11:35 PM, wrote: On Tue, 27 Jan 2015 09:12:43 +0630, yyy378 wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. If it is that important to you,. buy a ferro resonant power conditioner for the scanner. You might also be able to go inside the scanner and put some big capacitors on the DC power supply. I don't understand this at all. The purpose of a UPS is to prevent that from happening. You need a better ups...or maybe the batteries are just weak and not really doing their thing. Maybe you can put the scanner and the saw on different circuits? Depending on the wiring of the building that may or may not help. Having your ups restart every two minutes sounds like "asking for trouble!" I don't understand it either. A computer, monitor, and the scanner are plugged into the same power strip which, in turn, is plugged into a UPS. I don't know why the computer is not affected. Perhaps it has something to do with the power supply of the computer. I'll try piggybacking one UPS to another to see if that helps. Well, the 1st thing I'd try is to plug the scanner directly into the power and not through the UPS. Most UPSs actually switch the output from the mains to the inverter built inside. Some UPSs actually run the load on the inverter all the time. This would probably be good in you case, however, those UPSs are getting fewer and farther between. Computer power supplies tend to have enough storage to hold during the switchover, however, most scanners use a small wall wart power supply and may not have enough capacitance to hold over during the switchover. If that doesn't work, I'd try replacing the wall wart. Some are switching power supplies (more are going this way now) and some are analog. That probably doesn't make a difference as it's all in how much capacitance (holdover capability) it has. So, if the plug to the scanner is a generic plug, changing the wall wart should be easy. If this is a wall wart supply, the capacitor trick is easy. Get a male cord and female connector the right size and just plug the capacitor in across the line. If it's a DC output wall wart. Some are AC. --- This email has been checked for viruses by Avast antivirus software. http://www.avast.com |
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How to minimize voltage drop caused by heavy machine?
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How to minimize voltage drop caused by heavy machine?
On Monday, January 26, 2015 at 9:42:53 PM UTC-5, yyy378 wrote:
How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. Back in the 1970s I worked as coiper service tech. Our buildings wiring was ancient and undersized. copies either came out too light or way too dark depending on the line volatege at the time of the copiers use my work around was to set the exposure lamp as brite as possible, then the key operator could use a high wattage dimmer to darken the copies as needed...... it worked well for a couple years till the building was demolished for a highway project |
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How to minimize voltage drop caused by heavy machine?
"bob haller" wrote in message ... On Monday, January 26, 2015 at 9:42:53 PM UTC-5, yyy378 wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. Back in the 1970s I worked as coiper service tech. Our buildings wiring was ancient and undersized. copies either came out too light or way too dark depending on the line volatege at the time of the copiers use my work around was to set the exposure lamp as brite as possible, then the key operator could use a high wattage dimmer to darken the copies as needed...... it worked well for a couple years till the building was demolished for a highway project then what happened? |
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How to minimize voltage drop caused by heavy machine?
On Monday, January 26, 2015 at 7:42:53 PM UTC-7, yyy378 wrote:
How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. Is it the voltage drop, or is it the line noise accompanied by the voltage drop? Because if it's just line noise you may be able to fix the problem by plugging the scanner into a surge protector containing a line filter made of both inductors and capacitors. Many surge protectors lack one, as do even some backup power supplies. For example, I had a cheap 350VA Belkin backup with no such filter in it, and the computer would freeze or reboot when a laser printer plugged into the same AC outlet was turned on, but the computer always ran fine when I instead plugged it into an old APC backup. Or maybe you just need to try a different AC adapter for the scanner (be sure it puts out the same voltage and at least as much current and that its plug is of the correct polarity) because some of those adapters contain better line filters than others do. If none of that helps, try plugging the saw into a different AC outlet through a super-heavy extension cord made of #10 or #12 wire. |
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How to minimize voltage drop caused by heavy machine?
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How to minimize voltage drop caused by heavy machine?
philo wrote:
On 01/26/2015 08:42 PM, yyy378 wrote: How to minimize voltage drop caused by heavy machine? We have a typical office environment including computers, scanners, lights, etc. However, we also have a 14" saw. When it starts, the voltage drops for a split of a second. This has no immediate effect except on the scanner. Even though the scanner is plugged into an uninterrupted power supply, if the saw starts and the scanner is in the middle of scanning, the scanner will stop and scanning is aborted. When the saw starts, the uninterrupted power supply produces a click sound. It seems the protection mechanism is kicked in. Why are the computers not affected but only the scanner? The saw starts roughly every two minutes. This renders the scanner useless. Is there a device I can add to the saw to minimize the voltage drop? Thanks in advance for all the help. The UPS is evidently only "consumer grade". You'd be better off with a Ferroresonant transformer type UPS. It will not cut out at all and in a worst case scenario just drop by a couple of volts...but more importantly...zero interruption. They are of course more expensive. It may be better to just find a completely separate circuit for the saw Best. I say again, use an on-line ups. It outputs near sine wave. Input power never sees the output. Sounds like a similar price to a ferro xfmr. And NO, not two ups in series. How much does scanner cost ? Greg |
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How to minimize voltage drop caused by heavy machine?
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How to minimize voltage drop caused by heavy machine?
On Wed, 28 Jan 2015 14:30:09 +0630, yyy378
wrote: helps, try plugging the saw into a different AC outlet through a super-heavy extension cord made of #10 or #12 wire. I just measured the voltage with a multimeter. The voltage is 210 V. Once the saw starts, the voltage drops to around 185V before coming back to 205 till the saw stops. Then, the voltage goes up to 210. I saw you post this in a rely to my last message. I did not know you're outside the USA, which means I am not sure what you really have for power, or if the power company will help you. However, that is still a huge voltage drop and not normal. You said the saw is 2000W. That's not all that large and should not becausing such a drop. Some wiring, maybe the entrance cables are too small...... I dont know what else to say! But here's a thought. Get a 12V Deep Cycle battery and an inverter to convert to 120V AC. Plug the scanner into the inverter connected to the battery. Then get a battery charger, probably 5 to 10 amp. Charger, but make sure it's a charger with "overcharge prevention" (shuts off when the battery is charged). Connect the charger from an outlet to the battery. PROBLEM SOLVED. You're running the scanner off the battery! (Of course make sure the inverter is big enough for the scanner, which I doubt uses very much power). |
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How to minimize voltage drop caused by heavy machine?
yyy378:
My biggest takeaway from all the suggestions here is to get either the saw or the scanner off the same circuit as the other. If there are spare circuits in your breaker, have the saw moved to its own. Simplistic I know, but that's how I think. |
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How to minimize voltage drop caused by heavy machine?
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How to minimize voltage drop caused by heavy machine?
On Wednesday, January 28, 2015 at 8:36:15 AM UTC-5, wrote:
yyy378: My biggest takeaway from all the suggestions here is to get either the saw or the scanner off the same circuit as the other. If there are spare circuits in your breaker, have the saw moved to its own. Simplistic I know, but that's how I think. Did you see the recent post where he reported that the saw, when running, pulls 8A and that results in a steady 5V drop measured at the *service*? |
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How to minimize voltage drop caused by heavy machine?
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How to minimize voltage drop caused by heavy machine?
On 01/28/2015 02:05 AM, gregz wrote:
The UPS is evidently only "consumer grade". You'd be better off with a Ferroresonant transformer type UPS. It will not cut out at all and in a worst case scenario just drop by a couple of volts...but more importantly...zero interruption. They are of course more expensive. It may be better to just find a completely separate circuit for the saw Best. I say again, use an on-line ups. It outputs near sine wave. Input power never sees the output. Sounds like a similar price to a ferro xfmr. And NO, not two ups in series. Just though of something I did once and it worked. I put a ferroresonant line conditioner transformer between a cheap UPS and the load and it worked fine. |
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How to minimize voltage drop caused by heavy machine?
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How to minimize voltage drop caused by heavy machine?
On Wednesday, January 28, 2015 at 9:14:35 AM UTC-5, yyy378 wrote:
On 28/01/2015 15:14, wrote: On Wed, 28 Jan 2015 14:30:09 +0630, yyy378 wrote: helps, try plugging the saw into a different AC outlet through a super-heavy extension cord made of #10 or #12 wire. I just measured the voltage with a multimeter. The voltage is 210 V. Once the saw starts, the voltage drops to around 185V before coming back to 205 till the saw stops. Then, the voltage goes up to 210. I saw you post this in a rely to my last message. I did not know you're outside the USA, which means I am not sure what you really have for power, or if the power company will help you. However, that is still a huge voltage drop and not normal. You said the saw is 2000W. That's not all that large and should not becausing such a drop. Some wiring, maybe the entrance cables are too small...... I dont know what else to say! But here's a thought. Get a 12V Deep Cycle battery and an inverter to convert to 120V AC. Plug the scanner into the inverter connected to the battery. Then get a battery charger, probably 5 to 10 amp. Charger, but make sure it's a charger with "overcharge prevention" (shuts off when the battery is charged). Connect the charger from an outlet to the battery. PROBLEM SOLVED. You're running the scanner off the battery! (Of course make sure the inverter is big enough for the scanner, which I doubt uses very much power). 2000 w is not much. I just remember that the electric meter is rated 10,000 W. Maybe in this case, 2000 W is not that small. Doh! That's about a 40A service? Even so, if the conductors are properly sized and everything is in proper order, a 2000W load shouldn't drop the service voltage 5V. |
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How to minimize voltage drop caused by heavy machine?
trader_4 wrote:
Did you see the recent post where he reported that the saw, when running, pulls 8A and that results in a steady 5V drop measured at the *service*? What's the service, a hamster wheel? Or a breaker box fed by 100 feet of cheap extension cord? |
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How to minimize voltage drop caused by heavy machine?
On Wednesday, January 28, 2015 at 9:52:47 AM UTC-5, rbowman wrote:
trader_4 wrote: Did you see the recent post where he reported that the saw, when running, pulls 8A and that results in a steady 5V drop measured at the *service*? What's the service, a hamster wheel? Or a breaker box fed by 100 feet of cheap extension cord? Did you see the next recent post, where he reported that the meter is rated 10KW? Not exactly a hamster wheel, but it sounds like 40A. Given that he says the 8A motor load drops it by 5V, the 100ft of cheap extension cord, or cheap something, sounds possible. |
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How to minimize voltage drop caused by heavy machine?
On Wednesday, January 28, 2015 at 9:13:19 AM UTC-5, yyy378 wrote:
On 28/01/2015 20:06, wrote: yyy378: My biggest takeaway from all the suggestions here is to get either the saw or the scanner off the same circuit as the other. If there are spare circuits in your breaker, have the saw moved to its own. Simplistic I know, but that's how I think. I have tried it. The entrance cable feeds two breaker panels which are wired in parallel. I have moved the saw from one panel to the other with no noticeable difference. Since you were seeing a 5V drop at the service itself, that makes sense. |
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