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#1
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Hot water to forced air
My son has a home that he added a solar water heater to a few years
ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. |
#2
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Hot water to forced air
On Jan 4, 5:53*pm, JIMMIE wrote:
My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. Water to air heat exchanger. Or, Plate heat exchanger. Example. http://www.heatexchangersonline.com/airtowater.htm http://www.brazetek.com/ Don't forget it will reduce the airflow. |
#3
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Hot water to forced air
JIMMIE wrote:
My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. Google "water to air heat exchanger for furnace". |
#4
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Hot water to forced air
I wonder how often the solar heater will provide needed heat to the
home. if may not be cost effective |
#5
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Hot water to forced air
On Jan 4, 1:49*pm, bob haller wrote:
I wonder how often the solar heater will provide needed heat to the home. if may not be cost effective Another factor is a forced air system frequently already has a heat exchanger in it, the AC evaporator. Adding another obstacle for the air to go through will create more resistance for the blower. It might create enough so that it burns it out the blower motor. Or the added resistance reduces the cooling performance in summer, etc. Overall, doesn't sound like a great idea to me. |
#6
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Hot water to forced air
On Jan 4, 2:24*pm, "
wrote: On Jan 4, 1:49*pm, bob haller wrote: I wonder how often the solar heater will provide needed heat to the home. if may not be cost effective Another factor is a forced air system frequently already has a heat exchanger in it, the AC evaporator. *Adding another obstacle for the air to go through will create more resistance for the blower. *It might create enough so that it burns it out the blower motor. *Or the added resistance reduces the cooling performance in summer, etc. *Overall, doesn't sound like a great idea to me. ROFL... Not just cutting it into the duct work and adding it to what is already there, but modifying the trunk where the AC coil is located with some dampers and adding a place for the hot water heat exchanger would do just fine without burning out any fan motors as it blows the air past the AC coil just fine without burning out now... It sounds to me like the OP's idea will have a high initial cost and would be quite a while before any sort of ROI is realized... ~~ Evan |
#7
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Hot water to forced air
On Jan 4, 2:48*pm, Evan wrote:
On Jan 4, 2:24*pm, " wrote: On Jan 4, 1:49*pm, bob haller wrote: I wonder how often the solar heater will provide needed heat to the home. if may not be cost effective Another factor is a forced air system frequently already has a heat exchanger in it, the AC evaporator. *Adding another obstacle for the air to go through will create more resistance for the blower. *It might create enough so that it burns it out the blower motor. *Or the added resistance reduces the cooling performance in summer, etc. *Overall, doesn't sound like a great idea to me. ROFL... Not just cutting it into the duct work and adding it to what is already there, but modifying the trunk where the AC coil is located with some dampers and adding a place for the hot water heat exchanger would do just fine without burning out any fan motors as it blows the air past the AC coil just fine without burning out now... Clueless as usual. Re-routing the air through another path via dampers, etc, creates significant additonal drag as well. And I would not be surprised to find that the addional resistance is MORE than just putting another coil in the existing loop. Any of those add to the load on the blower. Want to tell us again how it's illegal to vent nitrogen into the atmosphere from an AC system and how it must be recovered as you claimed? Or how a homeowner with reasonable skills is gonna die if they dare to cut and re-glue a simple PVC pipe? Clueless, totally clueless. It sounds to me like the OP's idea will have a high initial cost and would be quite a while before any sort of ROI is realized... ~~ Evan Gee, you really think so? |
#8
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Hot water to forced air
You need the word "hydrionic" which will help out. Beyond that, I'm not a
lot of help. I think using solar to help heat the house is a great idea. Best wishes, hope you can make it work for you. Christopher A. Young Learn more about Jesus www.lds.org .. "JIMMIE" wrote in message ... My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. |
#9
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Hot water to forced air
On 1/4/2012 12:53 PM, JIMMIE wrote:
My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while |
#10
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Hot water to forced air
On Jan 4, 4:01*pm, RBM wrote:
On 1/4/2012 12:53 PM, JIMMIE wrote: My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while I did the reverse of that using cold groundwater to help cooling in the summer. I used an old automobile radiator placed in the air stream in addition to an A-coil that was part of a regular central cookling system. I don't see why the OP couldn't try an auto radiator and save a lot of $$$ over buying something else. |
#11
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Hot water to forced air
On Jan 4, 5:01*pm, RBM wrote:
On 1/4/2012 12:53 PM, JIMMIE wrote: My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while My son is an engineer who has a lot of "farm boy horse sense" and pretty good about figuring out anything. He has already considered that adding another coil may restrict the air flow too much. Not knowing any info on the heat exchanger it wasnt an idea he had completely tossed. This system wouldnt be the only source of heat just an augmentation to to decrease his power bill hopefully. I think he would be happy if it just heats his "great room". It is beginning to sound like this is going to be a separate system that just heats the main part of the house. Jimmie |
#12
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Hot water to forced air
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#13
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Hot water to forced air
On Jan 4, 5:31*pm, "hr(bob) "
wrote: On Jan 4, 4:01*pm, RBM wrote: On 1/4/2012 12:53 PM, JIMMIE wrote: My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while I did the reverse of that using cold groundwater to help cooling in the summer. *I used an old automobile radiator placed in the air stream in addition to an A-coil that was part of a regular central cookling system. *I don't see why the OP couldn't try an auto radiator and save a lot of $$$ over buying something else.- Hide quoted text - - Show quoted text - Auto heater cores is something that has been considered.. Jimmie |
#14
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Hot water to forced air
The OP may be well served, to set up a separate hot water heat system. I
knew some folks who used a car radiator and a fan indoors. Outdoors they had a wood stove with pipe loop inside the stove. Hot and return pipes under ground, and circulating pump. One of a kind, the people and the heater. Christopher A. Young Learn more about Jesus www.lds.org .. "hr(bob) " wrote in message ... I did the reverse of that using cold groundwater to help cooling in the summer. I used an old automobile radiator placed in the air stream in addition to an A-coil that was part of a regular central cookling system. I don't see why the OP couldn't try an auto radiator and save a lot of $$$ over buying something else. |
#15
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Hot water to forced air
Too small to do much good. Try auto radiator.
Christopher A. Young Learn more about Jesus www.lds.org .. "JIMMIE" wrote in message ... Auto heater cores is something that has been considered.. Jimmie |
#16
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Hot water to forced air
On Wed, 4 Jan 2012 11:24:25 -0800 (PST), "
wrote: On Jan 4, 1:49Â*pm, bob haller wrote: I wonder how often the solar heater will provide needed heat to the home. if may not be cost effective Another factor is a forced air system frequently already has a heat exchanger in it, the AC evaporator. Adding another obstacle for the air to go through will create more resistance for the blower. It might create enough so that it burns it out the blower motor. Or the added resistance reduces the cooling performance in summer, etc. Overall, doesn't sound like a great idea to me. More resistance won't burn out the blower motor unless it totally restricts the air-low to the point the motor heat is not removed.. Rducing airflow just makes the blower turn EASIER, not harder. Try blocking a vacuum hose and listen to the blower SPEED UP. |
#17
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Hot water to forced air
On 1/4/2012 9:53 AM, JIMMIE wrote:
My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. a large automotive heater core may fit the bill. -- Steve Barker remove the "not" from my address to email |
#18
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Hot water to forced air
On Wed, 04 Jan 2012 17:01:32 -0500, RBM wrote:
On 1/4/2012 12:53 PM, JIMMIE wrote: My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while Personally, I'd go at it a little differently. Since this solar assist is not the PRIMARY heat source, I'd install the solar hydronic loop in the RETURN air to the furnace - and to avoid excessive restriction I would put it in PARALLEL with the existing return air duct . Properly designed, the heat exchanger could have very little more restriction than the open return, and a system of dampers could restrict the airflow on either side to extract the maximum heat from the solar loop. Because the delta T is higher on the return side than on the heated side, you would get more heat ( in absolute BTUs) out of the solar assist than if it was being used on the outlet side. |
#19
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Hot water to forced air
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#21
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Hot water to forced air
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#22
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Hot water to forced air
Naah, that's a space age automatic cooking system that only makes cold food.
Think Star Trek, for example. Christopher A. Young Learn more about Jesus www.lds.org .. "The Daring Dufas" wrote in message ... On 1/4/2012 4:31 PM, hr(bob) wrote: the summer. I used an old automobile radiator placed in the air stream in addition to an A-coil that was part of a regular central cookling system. I don't see why the OP couldn't try an auto radiator Um, what's a "cookling system"? Does it have something to do with managing very young cooks? o_O TDD |
#23
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Hot water to forced air
On 1/4/2012 9:28 PM, Stormin Mormon wrote:
Naah, that's a space age automatic cooking system that only makes cold food. Think Star Trek, for example. I thought "cookling" and "youngling" were similar in some respects? ^_^ TDD |
#24
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Hot water to forced air
On Wed, 4 Jan 2012 19:01:59 -0500, "Stormin Mormon"
wrote: Too small to do much good. Try auto radiator. Christopher A. Young Learn more about Jesus www.lds.org . "JIMMIE" wrote in message ... Auto heater cores is something that has been considered.. Jimmie How many BTUs do you get out of an automotive heater? SOME heater cores would be too small, but many are about 100 square inches and 2 1/2 inches thick. The advantage is they are DESIGNED for roughly 3/4" hose, and the flow rates involved, while radiators are designed for roughly 2 inch hoses and the much higher flow rates. 2 heater cores from something like an old impala or Chevy Suburban would likely be more than adequate. |
#25
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Hot water to forced air
On Jan 4, 6:01*pm, "Stormin Mormon"
wrote: Too small to do much good. Try auto radiator. Christopher A. Young Learn more about Jesus *www.lds.org . "JIMMIE" wrote in message ... Auto heater cores is something that has been considered.. Jimmie I said radiator, not heater core. Heater way too small |
#26
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Hot water to forced air
On Jan 4, 9:59*pm, wrote:
On Wed, 4 Jan 2012 19:01:59 -0500, "Stormin Mormon" wrote: Too small to do much good. Try auto radiator. Christopher A. Young Learn more about Jesus *www.lds.org . "JIMMIE" wrote in message .... Auto heater cores is something that has been considered.. Jimmie How many BTUs do you get out of an automotive heater? *SOME heater cores would be too small, but many are about 100 square inches and 2 1/2 inches thick. The advantage is they are DESIGNED for roughly 3/4" hose, and the flow rates involved, while radiators are designed for roughly 2 inch hoses and the much higher flow rates. 2 heater cores from something like an old impala or Chevy Suburban would likely be more than adequate. Trust me, you want a large surface area so you don't restrict the air flow too much, heater cores are simply too small, unless you used maybe at least 4 of them |
#27
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Hot water to forced air
On Jan 4, 10:59*pm, wrote:
On Wed, 4 Jan 2012 19:01:59 -0500, "Stormin Mormon" wrote: Too small to do much good. Try auto radiator. Christopher A. Young Learn more about Jesus *www.lds.org . "JIMMIE" wrote in message .... Auto heater cores is something that has been considered.. Jimmie How many BTUs do you get out of an automotive heater? *SOME heater cores would be too small, but many are about 100 square inches and 2 1/2 inches thick. The advantage is they are DESIGNED for roughly 3/4" hose, and the flow rates involved, while radiators are designed for roughly 2 inch hoses and the much higher flow rates. 2 heater cores from something like an old impala or Chevy Suburban would likely be more than adequate. The unit has a slot for an electrotatic airfilter that is not being used, my son plans on test various designs by building them so the will slide in place of the filter. He may well be able to find a radiator that would fit. He was talking about taking a look at the heater core out of a school bus one day this week to see how it may fit. Jimmie |
#28
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Hot water to forced air
On Jan 4, 6:49*pm, bob haller wrote:
I wonder how often the solar heater will provide needed heat to the home. if may not be cost effective You are right. |
#29
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Hot water to forced air
On Jan 4, 7:24*pm, "
wrote: On Jan 4, 1:49*pm, bob haller wrote: I wonder how often the solar heater will provide needed heat to the home. if may not be cost effective Another factor is a forced air system frequently already has a heat exchanger in it, the AC evaporator. *Adding another obstacle for the air to go through will create more resistance for the blower. *It might create enough so that it burns it out the blower motor. *Or the added resistance reduces the cooling performance in summer, etc. *Overall, doesn't sound like a great idea to me. Reduced airflow reduces load on the fan motor. |
#30
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Hot water to forced air
On Jan 4, 10:31*pm, JIMMIE wrote:
On Jan 4, 5:01*pm, RBM wrote: On 1/4/2012 12:53 PM, JIMMIE wrote: My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while My son is an engineer who has a lot of "farm boy horse sense" and pretty good about figuring out anything. He has already considered that adding another coil may restrict the air flow too much. Not knowing *any info on the heat exchanger it wasnt an idea he had completely tossed. This system wouldnt be the only source of heat just an augmentation to *to decrease his power bill hopefully. I think he would be happy if it just heats his "great room". It is beginning to sound like this is going to be a separate system that just heats the main part of the house. Jimmie- Hide quoted text - - Show quoted text - There will not be as much heat available as you think. A tankful of hot water is not that much heat. You nedd to do some sums before starting this work. It is probably uneconomic. |
#31
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Hot water to forced air
On Jan 5, 12:01*am, "Stormin Mormon"
wrote: The OP may be well served, to set up a separate hot water heat system. I knew some folks who used a car radiator and a fan indoors. Outdoors they had a wood stove with pipe loop inside the stove. Hot and return pipes under ground, and circulating pump. One of a kind, the people and the heater. Christopher A. Young Learn more about Jesus *www.lds.org . "hr(bob) " wrote in message ... I did the reverse of that using cold groundwater to help cooling in the summer. *I used an old automobile radiator placed in the air stream in addition to an A-coil that was part of a regular central cookling system. *I don't see why the OP couldn't try an auto radiator and save a lot of $$$ over buying something else. Tch. Why not just have the stove indoors? What a stupid idea. |
#32
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Hot water to forced air
This system wouldnt be the only source of heat just
an augmentation to *to decrease his power bill hopefully. I think he would be happy if it just heats his "great room". It is beginning to sound like this is going to be a separate system that just heats the main part of the house. Jimmie thats the way to go, seperate system to just heat one room. the question is how much will that room need heat when the solar collector has excess heat to supply? |
#33
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Hot water to forced air
You're all thinking deep inside the box.
You're fixated on "I have hot water, and I want hot air coming from my airhandler, so I have to put hot water in my airhandler, how do I do it?" There's a better way. You're making that hot air with a heat pump, which is extracting heat from the surroundings. Put your hot water around your heat pump, and it becomes much more efficient. Then you have another benefit. Your ductwork and airhandler are designed (if done correctly) for volume of air at a given temperature. So the controls will still work and you won't short cycle. Then in the summer, when you're dumping excess heat from your heat pump to cool the house, you dump some of that heat into your hot water system. You get efficiency improvement year round. |
#34
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Hot water to forced air
On Jan 4, 9:06*pm, wrote:
On Wed, 4 Jan 2012 11:24:25 -0800 (PST), " wrote: On Jan 4, 1:49*pm, bob haller wrote: I wonder how often the solar heater will provide needed heat to the home. if may not be cost effective Another factor is a forced air system frequently already has a heat exchanger in it, the AC evaporator. *Adding another obstacle for the air to go through will create more resistance for the blower. *It might create enough so that it burns it out the blower motor. *Or the added resistance reduces the cooling performance in summer, etc. *Overall, doesn't sound like a great idea to me. * More resistance won't burn out the blower motor unless it totally restricts the air-low to the point the motor heat is not removed.. Rducing airflow just makes the blower turn EASIER, not harder. Try blocking a vacuum hose and listen to the blower SPEED UP. You do realize there is a difference between a modern ECM blower motor on a furnace and a vacuum cleaner that is cavitating, don't you? An ECM motor tries to maintain constant airflow. Put more resistance on it and it uses more power to push the air harder. They are typically spec'd for a maximum pressure. If you put more resistance in a duct system, be it another heat exchanger or a clogged filter, you INCREASE the power used and at some point you decrease the life of the motor. Also, furnaces have a min airflow reqt to keep the heat exchanger within it's correct operating range. Put more resistance in the duct work and you could exceed that limit as well. |
#35
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Hot water to forced air
On Jan 5, 8:36*am, TimR wrote:
You're all thinking deep inside the box. You're fixated on "I have hot water, and I want hot air coming from my airhandler, so I have to put hot water in my airhandler, how do I do it?" There's a better way. You're making that hot air with a heat pump, which is extracting heat from the surroundings. Did he say that it's a heat pump system? I didn't see that. *Put your hot water around your heat pump, and it becomes much more efficient. How exactly would he do that? Sounds even less practical. Then you have another benefit. *Your ductwork and airhandler are designed (if done correctly) for volume of air at a given temperature. *So the controls will still work and you won't short cycle. I seriously doubt the excess heat from a system sized to for a water heater is going to create short cycles. I'd first get a handle on how many additional BTUs it will provide and I would not be surprised to find that it's just not worth it. Then in the summer, when you're dumping excess heat from your heat pump to cool the house, you dump some of that heat into your hot water system. *You get efficiency improvement year round. And how do you get just the right amount of water around the heat pump versus the air that it's made to work with? The approach of adding a heat exchanger in the cold air return is at least straightforward. |
#37
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Hot water to forced air
On Jan 5, 8:36*am, TimR wrote:
You're all thinking deep inside the box. You're fixated on "I have hot water, and I want hot air coming from my airhandler, so I have to put hot water in my airhandler, how do I do it?" There's a better way. You're making that hot air with a heat pump, which is extracting heat from the surroundings. *Put your hot water around your heat pump, and it becomes much more efficient. Then you have another benefit. *Your ductwork and airhandler are designed (if done correctly) for volume of air at a given temperature. *So the controls will still work and you won't short cycle. Then in the summer, when you're dumping excess heat from your heat pump to cool the house, you dump some of that heat into your hot water system. *You get efficiency improvement year round. Yes he has considered that and knows there are commercial systems that do exactly what you describe. He doesnt need any more hot water than he already has nor does he want to go to he expense of having a system installed. Being an engineer he wants something he can DIY and he thinks he has figured it out. Jimmie |
#38
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Hot water to forced air
On Jan 4, 9:15*pm, wrote:
On Wed, 04 Jan 2012 17:01:32 -0500, RBM wrote: On 1/4/2012 12:53 PM, JIMMIE wrote: My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while Personally, I'd go at it a little differently. Since this solar assist is not the PRIMARY heat source, I'd install the solar hydronic loop in the RETURN air to the furnace I think the OP is already planning on putting it on the return side. He said he had a filter unit that was not being used and he could put the heat exchanger there. On the return side is the only place that makes sense to me. - and to avoid excessive restriction I would put it in PARALLEL with the existing return air duct . Properly designed, the heat exchanger could have very little more restriction than the open return, and a system of dampers could restrict the airflow on either side to extract the maximum heat from the solar loop. You'd always get maximum heat extraction with the most airflow through the heat exchanger, so why the need for a system of dampers to vary the flow? Because the delta T is higher on the return side than on the heated side, you would get more heat ( in absolute BTUs) out of the solar assist than if it was being used on the outlet side.- Hide quoted text - Agree, which is why I don't think it makes any sense to put it anywhere else. But first thing I'd do is figure out how many BTUs of heat are really available on a typical day. And he could only expect to recover some portion of those, clearly nowhere near 100%. Having some numbers he'd have an idea if it would be worth it. |
#39
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Hot water to forced air
On Jan 5, 9:23*am, "
wrote: On Jan 5, 8:36*am, TimR wrote: You're all thinking deep inside the box. You're fixated on "I have hot water, and I want hot air coming from my airhandler, so I have to put hot water in my airhandler, how do I do it?" There's a better way. You're making that hot air with a heat pump, which is extracting heat from the surroundings. Did he say that it's a heat pump system? *I didn't see that. *Put your hot water around your heat pump, and it becomes much more efficient. How exactly would he do that? *Sounds even less practical. Then you have another benefit. *Your ductwork and airhandler are designed (if done correctly) for volume of air at a given temperature. *So the controls will still work and you won't short cycle. I seriously doubt the excess heat from a system sized to for a water heater is going to create short cycles. *I'd first get a handle on how many additional BTUs it will provide and I would not be surprised to find that it's just not worth it. Then in the summer, when you're dumping excess heat from your heat pump to cool the house, you dump some of that heat into your hot water system. *You get efficiency improvement year round. And how do you get just the right amount of water around the heat pump versus the air that it's made to work with? * The approach of adding a heat exchanger in the cold air return is at least straightforward. This morning about 6AM I got a call from him.Thanks son Im working evenings this week. He decided to apply the hot water to a second system, He is going to put the radiator , in whatever form it takes, in the fireplace. The fireplace is in the den located in the center of the house and the HVAC unit has an air return there. He thinks he can have a working if not pretty system installed in a day after getting the radiator. Jimmie |
#40
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Hot water to forced air
On Jan 5, 12:43*pm, harry wrote:
On Jan 5, 4:43*pm, " wrote: On Jan 4, 9:15*pm, wrote: On Wed, 04 Jan 2012 17:01:32 -0500, RBM wrote: On 1/4/2012 12:53 PM, JIMMIE wrote: My son has a home that he added a solar water heater to a few years ago. Works great , too great. The unit far exceeds his demand for hot water. He wants to add some coils to his forced air HVAC system so he can use the solar heated water to heat his home. He was expecting there to be a coil he could place in his HVAC system but cant find what he is looking for or knows what to ask/google for. Any help would be greatly appreciated. We call that a "Hydro-Air" system. The hot water coils are inside the air handler along with the cooling coils. I think he could make his solar system assist the boiler, but I don't think I'd rube the air handler to do it. Possibly if he T'd the solar loop into the boiler loop where the go into the air handler, and set up some solenoid valves, so whenever the thermostat called for heat, an aquastat on the solar system would open it's solenoids as long as the water temperature was hot enough. It would also have to turn on a circulating pump for the solar loop. When the temperature isn't hot enough, the aquastat would close a circuit, opening the solenoids from the boiler loop and it's pump, and fire the boiler. The problem with doing something like this, is that the only guy who will know how to service it, is the one who built it. If anything malfunctions, he could be without heat for a while Personally, I'd go at it a little differently. Since this solar assist is not the PRIMARY heat source, I'd install the solar hydronic loop in the RETURN air to the furnace I think the OP is already planning on putting it on the return side. *He said he had a filter unit that was not being used and he could put the heat exchanger there. *On the return side is the only place that makes sense to me. - and to avoid excessive restriction I would put it in PARALLEL with the existing return air duct . Properly designed, the heat exchanger could have very little more restriction than the open return, and a system of dampers could restrict the airflow on either side to extract the maximum heat from the solar loop. You'd always get maximum heat extraction with the most airflow through the heat exchanger, so why the need for a system of dampers to vary the flow? That is not correct. The factors are Time, Turbulence and Temperature difference (between the media) All need to be maximised to get maximum heat transfer in any given heat exchanger.. The media need to be in the heat exchanger as long as possible. Are you trying to tell us you can get more heat out of the same radiator system with less air flowing through it instead of more? How do you maximize the temperature difference if not by using the maximum available air flow? Hmmm?? Air barely moving results in the air being hotter in the heat exchanger and less energy transfer. Air quickly moving results in the air being cooler and more energy transferred. Do they put part of the air through a furnace heat exchanger, or ALL of it? Do they put part of the air through an HVAC evaporator or all of it? Turbulence does increase the transfer. You think you're gonna get more turbuluence with reduced airflow? Ever hear of a Reynolds number? The media flow needs to be as turbulent as possible, (ie non laminar) He isn't designing the heat exchanger. It's a simple radiator. You want to make it into PHD thesis? The temperature difference between the heating and cooling media needs to be as high a practical, ie a counterflow system if applicable.- Hide quoted text - - Show quoted text - Uhhuh. And one way to get it as high as possible is for the max airflow of the furnace to be going through the radiator. Anything less than that for the same design and he gets less heat transferred. |
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