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#1
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Auto Battery Connection Repair?
Hi,
A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. |
#2
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Auto Battery Connection Repair?
On Feb 8, 2:26*pm, "Twayne" wrote:
Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? * *I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. * *Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's *sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. Blind tap of a slightly larger size. Because it's probably soft metal you can "make" a tap using a file and a bolt. Just file a couple cutting grooves lengthwise in a bolt. I use the corner of a file and angle it so the cutting edge is close to 90deg. |
#3
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Auto Battery Connection Repair?
On Feb 8, 1:33*pm, jamesgangnc wrote:
On Feb 8, 2:26*pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? * *I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. * *Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's *sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. Blind tap of a slightly larger size. *Because it's probably soft metal you can "make" a tap using a file and a bolt. *Just file a couple cutting grooves lengthwise in a bolt. *I use the corner of a file and angle it so the cutting edge is close to 90deg.- Hide quoted text - - Show quoted text - Too Risky. Just use solder, it is lead and the stripped threads were probably also lead. |
#4
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Auto Battery Connection Repair?
Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. A helicoil or equivalent or a larger bolt are probably the only viable options. You could fill the stripped hole with lead to redrill and retap, but you'd have a hard time not melting the plastic case in that area. |
#5
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Auto Battery Connection Repair?
snip
Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. A helicoil or equivalent or a larger bolt are probably the only viable options. You could fill the stripped hole with lead to redrill and retap, but you'd have a hard time not melting the plastic case in that area. This might be a good time to just get a new battery.... |
#6
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Auto Battery Connection Repair?
On Feb 8, 2:40*pm, "hr(bob) "
wrote: On Feb 8, 1:33*pm, jamesgangnc wrote: On Feb 8, 2:26*pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? * *I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. * *Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's *sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. Blind tap of a slightly larger size. *Because it's probably soft metal you can "make" a tap using a file and a bolt. *Just file a couple cutting grooves lengthwise in a bolt. *I use the corner of a file and angle it so the cutting edge is close to 90deg.- Hide quoted text - - Show quoted text - Too Risky. *Just use solder, it is lead and the stripped threads were probably also lead.- Hide quoted text - - Show quoted text - Ok I'll bite. Why is that "risky"? |
#7
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Auto Battery Connection Repair?
If it cost and arm and leg it probably has posts as well as side
mounts. buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26�pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? � �I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. � �Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's �sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. |
#8
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Auto Battery Connection Repair?
On Mon, 8 Feb 2010 12:18:09 -0800 (PST), RRW
wrote: If it cost and arm and leg it probably has posts as well as side mounts. buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26?pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? ? ?I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. ? ?Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's ?sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. The OP clearly stated it had no posts - only the threaded "side post" connectors. I'd be looking at an oversized bolt for a simple fix. For a better fix, I would, if it was me on MY battery,I'd get a stainless steel bolt the right size and heat it, in place, with my big electric csoldering copper to hot re-form the threads in the lead. |
#9
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Auto Battery Connection Repair?
On Feb 8, 2:10*pm, jamesgangnc wrote:
On Feb 8, 2:40*pm, "hr(bob) " wrote: On Feb 8, 1:33*pm, jamesgangnc wrote: On Feb 8, 2:26*pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? * *I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. * *Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's *sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. Blind tap of a slightly larger size. *Because it's probably soft metal you can "make" a tap using a file and a bolt. *Just file a couple cutting grooves lengthwise in a bolt. *I use the corner of a file and angle it so the cutting edge is close to 90deg.- Hide quoted text - - Show quoted text - Too Risky. *Just use solder, it is lead and the stripped threads were probably also lead.- Hide quoted text - - Show quoted text - Ok I'll bite. *Why is that "risky"?- Hide quoted text - - Show quoted text - What hapens if he/she drills a bit too deep and goes into the cell which leaks acid onto him/her and everything nearby? |
#10
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Auto Battery Connection Repair?
On Feb 8, 3:44*pm, "hr(bob) "
wrote: On Feb 8, 2:10*pm, jamesgangnc wrote: On Feb 8, 2:40*pm, "hr(bob) " wrote: On Feb 8, 1:33*pm, jamesgangnc wrote: On Feb 8, 2:26*pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? * *I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. * *Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's *sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. Blind tap of a slightly larger size. *Because it's probably soft metal you can "make" a tap using a file and a bolt. *Just file a couple cutting grooves lengthwise in a bolt. *I use the corner of a file and angle it so the cutting edge is close to 90deg.- Hide quoted text - - Show quoted text - Too Risky. *Just use solder, it is lead and the stripped threads were probably also lead.- Hide quoted text - - Show quoted text - Ok I'll bite. *Why is that "risky"?- Hide quoted text - - Show quoted text - What hapens if he/she drills a bit too deep and goes into the cell which leaks acid onto him/her and everything nearby?- Hide quoted text - - Show quoted text - My advice didn't include drilling. Usually if you go for a slightly larger bolt you can skip the drilling. And I'm thinking this is a lead alloy which should be easy to tap out to a bigger size. |
#11
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Auto Battery Connection Repair?
wrote in message
... On Mon, 8 Feb 2010 12:18:09 -0800 (PST), RRW wrote: If it cost and arm and leg it probably has posts as well as side mounts. buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26?pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? ? ?I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. ? ?Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's ?sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. The OP clearly stated it had no posts - only the threaded "side post" connectors. I'd be looking at an oversized bolt for a simple fix. For a better fix, I would, if it was me on MY battery,I'd get a stainless steel bolt the right size and heat it, in place, with my big electric csoldering copper to hot re-form the threads in the lead. A slightly larger bolt is unlikely to fit thru the hole in the battery cable end without drilling that out as well.....You could also fill the hole with JB Weld and screw in a headless bolt and secure the battery cable with a nut or you could go to the auto parts store and buy a conversion kit and convert them to post mounts...HTH...... |
#12
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Auto Battery Connection Repair?
On Mon, 8 Feb 2010 16:58:32 -0500, "benick"
wrote: wrote in message .. . On Mon, 8 Feb 2010 12:18:09 -0800 (PST), RRW wrote: If it cost and arm and leg it probably has posts as well as side mounts. buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26?pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? ? ?I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. ? ?Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's ?sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. The OP clearly stated it had no posts - only the threaded "side post" connectors. I'd be looking at an oversized bolt for a simple fix. For a better fix, I would, if it was me on MY battery,I'd get a stainless steel bolt the right size and heat it, in place, with my big electric csoldering copper to hot re-form the threads in the lead. A slightly larger bolt is unlikely to fit thru the hole in the battery cable end without drilling that out as well.....You could also fill the hole with JB Weld and screw in a headless bolt and secure the battery cable with a nut or you could go to the auto parts store and buy a conversion kit and convert them to post mounts...HTH...... Except the conversion kit depends on that stripped thread. |
#13
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Auto Battery Connection Repair?
On Mon, 8 Feb 2010 16:58:32 -0500, benick wrote:
wrote in message ... On Mon, 8 Feb 2010 12:18:09 -0800 (PST), RRW wrote: If it cost and arm and leg it probably has posts as well as side mounts. buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26?pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? ? ?I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. ? ?Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's ?sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. The OP clearly stated it had no posts - only the threaded "side post" connectors. I'd be looking at an oversized bolt for a simple fix. For a better fix, I would, if it was me on MY battery,I'd get a stainless steel bolt the right size and heat it, in place, with my big electric csoldering copper to hot re-form the threads in the lead. A slightly larger bolt is unlikely to fit thru the hole in the battery cable end without drilling that out as well.....You could also fill the hole with JB Weld and screw in a headless bolt and secure the battery cable with a nut or you could go to the auto parts store and buy a conversion kit and convert them to post mounts...HTH...... JB weld will not conduct electricity. Check with a battery store for a solution. |
#14
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Auto Battery Connection Repair?
This exact thing was discussed at length just a few weeks ago. Look it
up. Larry |
#15
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Auto Battery Connection Repair?
On Mon, 8 Feb 2010 14:26:26 -0500, Twayne wrote:
Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? replace it. Are you looking for some chewing gum solution so you can have the joy of being stranded somewhere? Why don't you just ask a friend to leave you in the middle of ****ing nowhere. It'll be a lot less work. |
#16
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Auto Battery Connection Repair?
Lp1331 1p1331 wrote:
This exact thing was discussed at length just a few weeks ago. Look it up. Larry All indications are that the OP of both threads is the same. |
#17
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Auto Battery Connection Repair?
On Feb 8, 6:57*pm, "Bob F" wrote:
Lp1331 1p1331 wrote: This exact thing was discussed at length just a few weeks ago. *Look it up. *Larry All indications are that the OP of both threads is the same. If that is the case, he could have gone to his FLAPS and purchased a Helicoil kit in the appropriate size (5/16 UNC? I think?) and had it fixed weeks ago. But I guess some people don't like the answers they receive... nate |
#18
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Auto Battery Connection Repair?
AZ Nomad wrote:
On Mon, 8 Feb 2010 14:26:26 -0500, Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? replace it. Are you looking for some chewing gum solution so you can have the joy of being stranded somewhere? Why don't you just ask a friend to leave you in the middle of ****ing nowhere. It'll be a lot less work. Better to spend than to mend, eh? Well, that's a philosophy to which many harken. |
#19
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Auto Battery Connection Repair?
As I understand it, HTH is internet short hand for "hope
that help". As you are the original poster, you'd put "TIA" which is "Thanks, in advance". You're not offering any advice, you're not helping others. HTH. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Twayne" wrote in message ... Hi, HTH, Twayne |
#20
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Auto Battery Connection Repair?
We had this same question a couple weeks ago.
-- Christopher A. Young Learn more about Jesus www.lds.org .. "Twayne" wrote in message ... Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. |
#21
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Auto Battery Connection Repair?
On Feb 8, 4:58*pm, "benick" wrote:
wrote in message ... On Mon, 8 Feb 2010 12:18:09 -0800 (PST), RRW wrote: If it cost and arm and leg it probably has posts as well as side mounts. *buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26?pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? ? ?I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. ? ?Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's ?sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. *The OP clearly stated it had no posts - only the threaded "side post" connectors. I'd be looking at an oversized bolt for a simple fix. For a better fix, I would, if it was me on MY battery,I'd get a stainless steel bolt the right size and heat it, in place, with my big electric csoldering copper to hot re-form the threads in the lead. A slightly larger bolt is unlikely to fit thru the hole in the battery cable end without drilling that out as well.....You could also fill the hole with JB Weld and screw in a headless bolt and secure the battery cable with a nut or you could go to the auto parts store and buy a conversion kit and convert them to post mounts...HTH......- Hide quoted text - - Show quoted text - That's possible. But drilling out the connector or filing it out a little is not a big deal. I would still take this path over the helicoil because the helicoil will be a dissimilar metal and will have galvanic corrosion issues. As others have pointed out jb weld is out cause this has to be a metal to conduct. |
#22
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Auto Battery Connection Repair?
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#23
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Auto Battery Connection Repair?
On Feb 9, 8:08*am, wrote:
On Tue, 9 Feb 2010 04:59:15 -0800 (PST), jamesgangnc wrote: On Feb 8, 4:58*pm, "benick" wrote: wrote in message . .. On Mon, 8 Feb 2010 12:18:09 -0800 (PST), RRW wrote: If it cost and arm and leg it probably has posts as well as side mounts. *buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26?pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? ? ?I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. ? ?Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's ?sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. *The OP clearly stated it had no posts - only the threaded "side post" connectors. I'd be looking at an oversized bolt for a simple fix. For a better fix, I would, if it was me on MY battery,I'd get a stainless steel bolt the right size and heat it, in place, with my big electric csoldering copper to hot re-form the threads in the lead. A slightly larger bolt is unlikely to fit thru the hole in the battery cable end without drilling that out as well.....You could also fill the hole with JB Weld and screw in a headless bolt and secure the battery cable with a nut or you could go to the auto parts store and buy a conversion kit and convert them to post mounts...HTH......- Hide quoted text - - Show quoted text - That's possible. *But drilling out the connector or filing it out a little is not a big deal. *I would still take this path over the helicoil because the helicoil will be a dissimilar metal and will have galvanic corrosion issues. *As others have pointed out jb weld is out cause this has to be a metal to conduct. The hole and the screw are already dissimilar metals. Since this is a kludge, anyway, I don't see that as a serious deal killer. If they have galvanized helicoils, then the helicoil and the cable bolt would be the same material. I don't think it's that important anyway. Stainless will work just fine. A $50-$75 replacement battery would be the "good" fix. Most garden-variety Helicoils are stainless. I would probably insert the Helicoil dry and then use anti-seize paste on the bolt threads. nate |
#24
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Auto Battery Connection Repair?
On Tue, 09 Feb 2010 08:31:19 -0500, willshak
wrote: wrote the following: On Mon, 8 Feb 2010 12:18:09 -0800 (PST), RRW wrote: If it cost and arm and leg it probably has posts as well as side mounts. buy or rig an adapter to use the top post for the connection rather than the side tap. On Feb 8, 1:26?pm, "Twayne" wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? ? ?I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. ? ?Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's ?sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. The OP clearly stated it had no posts - only the threaded "side post" connectors. Where did he 'clearly state' that? I'd be looking at an oversized bolt for a simple fix. For a better fix, I would, if it was me on MY battery,I'd get a stainless steel bolt the right size and heat it, in place, with my big electric csoldering copper to hot re-form the threads in the lead. My bad - I thought he stated it had only the one type of connector - must have been a different thread on a different group. |
#25
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Auto Battery Connection Repair?
Twayne wrote:
Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. Easy. Just use a self tapping bolt the next size larger. |
#26
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Auto Battery Connection Repair?
On Tue, 09 Feb 2010 23:28:17 -0500, Tony
wrote: Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. Easy. Just use a self tapping bolt the next size larger. Just had another idea. The original battery bolt is only a short little thing. Try threading a standard bolt into the hole. If that works, just get a stud to fit in (satainless steel is best) and a brass nut to fit to fasten the cable with.. Might need a tubular spacer to fit between the cable end and the nut - like a real thick washer - so the nut does not jam in the cable end. |
#27
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Auto Battery Connection Repair?
Van Chocstraw wrote the following:
Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne How in the hell did he do that? Don't know his left from his right? Probably used a torque wrench, or impact wrench on it. -- Bill In Hamptonburgh, NY In the original Orange County. Est. 1683 To email, remove the double zeroes after @ |
#28
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Auto Battery Connection Repair?
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#29
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Auto Battery Connection Repair?
In ,
willshak typed: Van Chocstraw wrote the following: Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne How in the hell did he do that? Don't know his left from his right? Probably used a torque wrench, or impact wrench on it. Nope; just a standard, short wrench; 3/8 or 1/4, whatever size the head is. It's pretty easy to stip a steel bolt in a lead receptor. Especially if he started it cross-threaded before he got it right, and then tried to horse it down. I told him to tighten if "firmly" and to not over-tighten but guess I should have defined the terms. HTH, Twayne -- -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. |
#30
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Auto Battery Connection Repair?
In ,
Van Chocstraw typed: Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne Throw the Mickey Mouse battery in the trash and get a REAL battery with posts on the top. Now that's interesting: Top posts vs side bolts makes for a better battery, eh? Well this must be a really REAL battery since it has both the side bolts and top posts. Care to explain how I connect side entry bolts on the cables to posts on the battery? The top posts also have a plastic protector to prevent accidental contact; how would I do that for the side holes? Speaking of Mickey Mouse (tm), thanks for the demo of what m.m. advice looks like. HTH, Twayne -- Newsgroups are great places to get assistance. But always verify important information with other sources to be certain you have a clear understanding of it and that it is accurate. |
#31
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Auto Battery Connection Repair?
On Sat, 13 Feb 2010 14:12:12 -0500, "Twayne"
wrote: In , typed: On Tue, 09 Feb 2010 23:28:17 -0500, Tony wrote: Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. Easy. Just use a self tapping bolt the next size larger. Just had another idea. The original battery bolt is only a short little thing. Try threading a standard bolt into the hole. If that works, just get a stud to fit in (satainless steel is best) and a brass nut to fit to fasten the cable with.. Might need a tubular spacer to fit between the cable end and the nut - like a real thick washer - so the nut does not jam in the cable end. Hmm, that gets my vote for best response so far! You're right, it is a short bolt, and the battery has a bolt depth almost twice the length of the threaded bolt! And, I even have the bolts handy: they're what I used to connect to the batteries outside the car for charging, topping off, etc.. If I can figure how to get the old bolt out of the cable end (it's captive somehow), I'll be all set. If this works, prepare for a rewardg! HTH, Twayne Hey, I've been a mechanic since I was just a kid - and that's a LONG time ago!!! -- |
#32
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Auto Battery Connection Repair?
On Sat, 13 Feb 2010 14:21:42 -0500, "Twayne"
wrote: In , Van Chocstraw typed: Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne Throw the Mickey Mouse battery in the trash and get a REAL battery with posts on the top. Now that's interesting: Top posts vs side bolts makes for a better battery, eh? Well this must be a really REAL battery since it has both the side bolts and top posts. Care to explain how I connect side entry bolts on the cables to posts on the battery? The top posts also have a plastic protector to prevent accidental contact; how would I do that for the side holes? Speaking of Mickey Mouse (tm), thanks for the demo of what m.m. advice looks like. HTH, Twayne There is also an adapter you can buy that bolts to the side terminal cable connector and clamps to the top post - and the plastic cover just pulls off.. A plastic plug sticks into the side terminal when the top post is used - so that IS a possibility. |
#33
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Auto Battery Connection Repair?
On Sat, 13 Feb 2010 14:21:42 -0500, "Twayne"
wrote: In , Van Chocstraw typed: Twayne wrote: Hi, A "friend" managed to strip the bolt-hole for the positive cable connection. Now it'll no longer tighten sufficiently to allow a firm/reliable connection. Is there any reasonable and permanent way to fix/correct this? I"ve tried putting some galv. steel wire into the thread area but it either does no good or makes it too hard to seat the bolt far enough to create surface to surface pressure of the cable to the battery. Using solder instead I seem to have created a sufficiently tight connection to maintain the connection; for now, anyway. Since solder has no "memory" it's sooner or later going to let the connection loosen again; probably sooner in our changeable weather. Anyone have a better fix? The battery is almost new or I'd just buy another one but it costs an arm and a leg. HTH, Twayne Throw the Mickey Mouse battery in the trash and get a REAL battery with posts on the top. Now that's interesting: Top posts vs side bolts makes for a better battery, eh? Well this must be a really REAL battery since it has both the side bolts and top posts. Care to explain how I connect side entry bolts on the cables to posts on the battery? The top posts also have a plastic protector to prevent accidental contact; how would I do that for the side holes? Speaking of Mickey Mouse (tm), thanks for the demo of what m.m. advice looks like. HTH, Twayne At any autoparts store, they sell adapters to convert side cables to top cables, and top cables to side cables. |
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