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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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On 11/12/15 16:09, Percival P. Cassidy wrote:
have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I've taken it apart and found that it has five pairs of cells that are labeled: "LS IMR-18650BB 18650 is the physical geometry: 18mm diameter, 65mm long, 0=round. Any Li-ion 3.7V 18650 will do as a replacement (peak charge voltage 4.2V) - but get a matched set of 5. I see on line numerous variants of the 18650 cells with various mAH ratings but nothing with the "BB" suffix. It's meaningless as far as you're concerned. Is it worth the effort of trying to replace the defective pair, or is there a way that I could try to restore them to life? No. Replace the lot - you don't want a mis-matched string. I don't have a spot-welder. If I use a Dremel cutting wheel to cut the tabs on the defective pair, would it be OK to solder new ones in place using copper flashing? Buy replacements with tabs on. Soldering can damage the cell internally unless you're very skillful and swift. Avoid Ultrafire and other *fire Chinese brands and their Chinese clones (often repackaged dead cells). They make fantastical claims of capacity, but you're lucky if you get 1000mAH, and never as much as 2000mAH (they often claim 4000 or 6000; no-one can build that). If you can afford it, buy Panasonic NCR cells - about $12-$15/ea - which if genuine will produce about 3400mAH at a much better sustained voltage. Chalk and cheese against the Chinese cells. Clifford Heath. |
#2
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have an 18V 2.4AH battery pack for Ryobi power tools that will no
longer take a charge and that the charger indicates is defective. I've taken it apart and found that it has five pairs of cells that are labeled: "LS IMR-18650BB YT0288.different numbers on the ones I can see Made in China" I see on line numerous variants of the 18650 cells with various mAH ratings but nothing with the "BB" suffix. Four of the pairs of paralleled cells show a voltage of 4.1x; the other pair shows 2.1mV. Is it worth the effort of trying to replace the defective pair, or is there a way that I could try to restore them to life? If I want to replace the defective pair, I assume that any 18650 cells with at least 1200mAH capacity will work -- but in fact I don't see any that low. I don't have a spot-welder. If I use a Dremel cutting wheel to cut the tabs on the defective pair, would it be OK to solder new ones in place using copper flashing? Perce |
#3
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On Fri, 11 Dec 2015 00:09:14 -0500, "Percival P. Cassidy"
wrote: have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I totally agree with Clifford Heath. However, let me add a few additional comments. I don't have a spot-welder. If I use a Dremel cutting wheel to cut the tabs on the defective pair, would it be OK to solder new ones in place using copper flashing? The cases on most 18650 cells are stainless steel. You won't be able to solder to those. Copper flashing might make a connection, but at the high currents involved, will probably give you intermittent connections, corrosion, or heating problems. Spot weld or forget it. You can buy 18650 cells with tabs that can be soldered: https://www.google.com/#q=18650+with+tabs I do something different, which might be of interest. Instead of using 18650 cells, I use flat cells usually used in model airplanes, cars, quadcopters, etc. Something like this: http://www.hobbyking.com/hobbyking/store/uh_listCategoriesAndProducts.asp?cwhl=US&idCategor y=86&v=&sortlist=P&LiPoConfig=5&CatSortOrder=asc The listing are for 5 cell batteries (5S), west coast warehouse, and sorted by ascending prices. If you're lucky, you can find a 5S battery pile that will fit in your Ryobi battery box. If not, you can bash a big hole in the battery pack and improvise. Note that all the batteries have a "balance charger" connector. I won't go into detail now, but basically this is the way you avoid killing a battery pack. Each cell is monitored individually with no risk of overcharging any of them if another cell is low voltage. https://www.google.com/search?q=balance+charger The technique is SLOOOOOWLY creeping into the power tool biz. https://en.wikipedia.org/wiki/Battery_balancing If you decide to go this route, bug me as there are a few other things that you'll need (power connector/adapter, balance charger, etc). -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#4
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On 12/10/2015 9:09 PM, Percival P. Cassidy wrote:
have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I've taken it apart and found that it has five pairs of cells that are labeled: "LS IMR-18650BB YT0288.different numbers on the ones I can see Made in China" I see on line numerous variants of the 18650 cells with various mAH ratings but nothing with the "BB" suffix. There are many variants of cells. The ones designed for high current have lower capacity. If you try to use laptop high capacity cells in a drill, you'll have low performance and short service life. You're likely to find that the correct cells you need cost about the same as a new pack. Four of the pairs of paralleled cells show a voltage of 4.1x; the other pair shows 2.1mV. Is it worth the effort of trying to replace the defective pair, or is there a way that I could try to restore them to life? You can try to charge the dead pair with a 4V power supply current limited to 100 ma or so. Always wear eye protection! Don't get in a hurry, or you may set the thing afire. Do it in the garage in a bucket that can't burn if the cells catch fire or explode. I've had limited success with that in laptop packs. But don't get your hopes up. If it works, charge each pair individually to the same voltage. Don't get in a hurry, it may take a long time for the current to drop. If I want to replace the defective pair, I assume that any 18650 cells with at least 1200mAH capacity will work -- but in fact I don't see any that low. NO, get the right type of HIGH current cells and replace them all. I don't have a spot-welder. If I use a Dremel cutting wheel to cut the tabs on the defective pair, would it be OK to solder new ones in place using copper flashing? DO NOT SOLDER DIRECTLY TO ANY CELL OF ANY KIND. You can solder tabs together, if you're quick about it. Perce What's your objective? If you want to play with battery packs, you're on the right path. If you want to drill holes reliably, call up Ryobi and buy a new pack. Last year at this time they all seemed to have lifetime battery guarantee. |
#5
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On 12/12/15 03:05, Percival P. Cassidy wrote:
On 12/10/2015 08:22 AM, Clifford Heath wrote: have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I've taken it apart and found that it has five pairs of cells that are labeled: "LS IMR-18650BB 18650 is the physical geometry: 18mm diameter, 65mm long, 0=round. Any Li-ion 3.7V 18650 will do as a replacement (peak charge voltage 4.2V) - but get a matched set of 5. If I have to get a matched set -- of ten (five *pairs*) When did your need for five cells become ten? -- rather than of two, I might as well get two 4AH ones for $99. To my knowledge, no-one has worked out how to make a 4AH 18650 cell yet. The best cells are below 3.5AH, and five of those are already more than $49 without building a case. Ryobi is Chinese now, so they're almost certainly lying. If you value high capacity, buy your own branded cells. |
#6
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On 12/10/2015 08:22 AM, Clifford Heath wrote:
have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I've taken it apart and found that it has five pairs of cells that are labeled: "LS IMR-18650BB 18650 is the physical geometry: 18mm diameter, 65mm long, 0=round. Any Li-ion 3.7V 18650 will do as a replacement (peak charge voltage 4.2V) - but get a matched set of 5. If I have to get a matched set -- of ten (five *pairs*) -- rather than of two, I might as well get two 4AH ones for $99. I see on line numerous variants of the 18650 cells with various mAH ratings but nothing with the "BB" suffix. It's meaningless as far as you're concerned. Is it worth the effort of trying to replace the defective pair, or is there a way that I could try to restore them to life? No. Replace the lot - you don't want a mis-matched string. See above. I don't have a spot-welder. If I use a Dremel cutting wheel to cut the tabs on the defective pair, would it be OK to solder new ones in place using copper flashing? Buy replacements with tabs on. Soldering can damage the cell internally unless you're very skillful and swift. Avoid Ultrafire and other *fire Chinese brands and their Chinese clones (often repackaged dead cells). They make fantastical claims of capacity, but you're lucky if you get 1000mAH, and never as much as 2000mAH (they often claim 4000 or 6000; no-one can build that). If you can afford it, buy Panasonic NCR cells - about $12-$15/ea - which if genuine will produce about 3400mAH at a much better sustained voltage. Chalk and cheese against the Chinese cells. Clifford Heath. |
#7
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On 12/11/2015 12:51 AM, Jeff Liebermann wrote:
have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I totally agree with Clifford Heath. However, let me add a few additional comments. I don't have a spot-welder. If I use a Dremel cutting wheel to cut the tabs on the defective pair, would it be OK to solder new ones in place using copper flashing? The cases on most 18650 cells are stainless steel. You won't be able to solder to those. Copper flashing might make a connection, but at the high currents involved, will probably give you intermittent connections, corrosion, or heating problems. Spot weld or forget it. You can buy 18650 cells with tabs that can be soldered: https://www.google.com/#q=18650+with+tabs I do something different, which might be of interest. Instead of using 18650 cells, I use flat cells usually used in model airplanes, cars, quadcopters, etc. Something like this: http://www.hobbyking.com/hobbyking/store/uh_listCategoriesAndProducts.asp?cwhl=US&idCategor y=86&v=&sortlist=P&LiPoConfig=5&CatSortOrder=asc The listing are for 5 cell batteries (5S), west coast warehouse, and sorted by ascending prices. If you're lucky, you can find a 5S battery pile that will fit in your Ryobi battery box. If not, you can bash a big hole in the battery pack and improvise. Note that all the batteries have a "balance charger" connector. I won't go into detail now, but basically this is the way you avoid killing a battery pack. Each cell is monitored individually with no risk of overcharging any of them if another cell is low voltage. https://www.google.com/search?q=balance+charger The technique is SLOOOOOWLY creeping into the power tool biz. https://en.wikipedia.org/wiki/Battery_balancing This battery pack does have connections from every between-cells connection to the PC board, so I am assuming that this was supposed to be part of the balancing circuitry. I can buy two of the 4AH packs for $99, so replacing all ten cells (five *pairs*) in the present one would probably cost about the same for less capacity as one new one. Perce |
#8
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#9
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On Fri, 11 Dec 2015 11:13:35 -0500, "Percival P. Cassidy"
wrote: This battery pack does have connections from every between-cells connection to the PC board, so I am assuming that this was supposed to be part of the balancing circuitry. I wasn't aware of that. Progress lurches forward, usually when I'm not looking. This might be of interest if you want to repair your battery pack: "Cell Re-balance of Ryobi One+ 18V Li-ion Battery (130501002)" https://www.ifixit.com/Guide/Cell+Re-balance+of+Ryobi+One%2B+18V+Li-ion+Battery+%28130501002%29/13286 "Rebuilding Ryobi 18v Batteries" http://toolboyworld.com/eBay/Ryobi_Batt_Rebuild.htm Looks like the balancing circuitry is in the battery pack, not the charger. I can buy two of the 4AH packs for $99, so replacing all ten cells (five *pairs*) in the present one would probably cost about the same for less capacity as one new one. http://www.homedepot.com/p/Ryobi-18-Volt-ONE-High-Capacity-LITHIUM-Battery-2-Pack-P122/204321540 I would not trust the battery capacity (ma-hrs) as stated on the label. However the goood price and less risk of buying these is probably better than trying to rebuild a pack. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#10
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On 12/11/2015 12:59 PM, Jeff Liebermann wrote:
This battery pack does have connections from every between-cells connection to the PC board, so I am assuming that this was supposed to be part of the balancing circuitry. I wasn't aware of that. Progress lurches forward, usually when I'm not looking. This might be of interest if you want to repair your battery pack: "Cell Re-balance of Ryobi One+ 18V Li-ion Battery (130501002)" https://www.ifixit.com/Guide/Cell+Re-balance+of+Ryobi+One%2B+18V+Li-ion+Battery+%28130501002%29/13286 I might try that. "Rebuilding Ryobi 18v Batteries" http://toolboyworld.com/eBay/Ryobi_Batt_Rebuild.htm Looks like the balancing circuitry is in the battery pack, not the charger. He deals with minor voltage differences between cells, not the huge differences I have (mV only, from the one paralleled pair). I can buy two of the 4AH packs for $99, so replacing all ten cells (five *pairs*) in the present one would probably cost about the same for less capacity as one new one. http://www.homedepot.com/p/Ryobi-18-Volt-ONE-High-Capacity-LITHIUM-Battery-2-Pack-P122/204321540 I would not trust the battery capacity (ma-hrs) as stated on the label. However the goood price and less risk of buying these is probably better than trying to rebuild a pack. Any less trustworthy than the alleged 2.4Ah capacity of the present one? Perce |
#11
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On Fri, 11 Dec 2015 15:52:58 -0500, "Percival P. Cassidy"
wrote: Any less trustworthy than the alleged 2.4Ah capacity of the present one? Well, I don't know if Ryobi tests their cells, where they get them, or what they're charger is doing to them. If they're like most laptop and UPS computah battery manufacturers, the prime directive is to quickly kill the batteries in order to sell the customer a replacement battery or UPS. I suppose cordless tools are much the same. If you want the best cells, various individuals have already done the work: http://lygte-info.dk/review/batteries2012/Common18650Summary%20UK.html http://www.torchythebatteryboy.com/p/18650-batteries-chargers.html http://www.candlepowerforums.com/vb/showthread.php?257543-LiIon-18650-battery-comparison Also, search on candlepowerforums.com for battery tests: http://www.candlepowerforums.com I do my own using a West Mountain Radio CBA-II. For example, here's an Ultrafire 3000 that manages to barely squeeze out 850 ma-hrs at 1C: http://802.11junk.com/jeffl/LiPo/ http://802.11junk.com/jeffl/LiPo/Ultrafire%20LiPo%203000%20ma-hr%2018650.jpg http://802.11junk.com/jeffl/LiPo/Ultrafire%2018650%20test.jpg I know garbage when I buy it. Note that your 2400 ma-hr battery is usually rated at 0.2C or 480 ma discharge current. The test is also at room temperature. Vendors sometimes cheat and test the batteries in a water bath. The problem is that your drill probably draws about 30A, split between two strings of cells or 15A per cell, or about 6C. If you look at the typical LiIon 18650 family of curves, 6C isn't even on the graph. Much depends on at what voltage you want to declare the battery to be discharged. Panasonic uses 2.5v. Good quality LiIon batteries do not loose much capacity at these discharge rates. Junk drops drastically in capacity. Without knowing more about what you have, and testing the cells, I can't guess(tm) the capacity at 15A discharge. Incidentally, if you're considering buying or building a battery spot welder (I am), this might be interesting: http://www.ebay.com/sch/i.html?_nkw=battery+spot+welder I made my own CD (capacitor discharge) system, but it sucks and is in need of replacement. Good luck. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#12
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![]() "Jeff Liebermann" wrote in message ... On Fri, 11 Dec 2015 00:09:14 -0500, "Percival P. Cassidy" wrote: have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I totally agree with Clifford Heath. However, let me add a few additional comments. I don't have a spot-welder. If I use a Dremel cutting wheel to cut the tabs on the defective pair, would it be OK to solder new ones in place using copper flashing? The cases on most 18650 cells are stainless steel. You won't be able to solder to those. The flux I bought in a plumbers supply yard works perfectly OK on stainless, but sometimes needs the stainless to be lightly abraded. Often I see a warning on lithium cells not to expose to more than 212F - or boiling water in other words. Whenever I need to solder lithium cells; I just trim back the stainless strip so it still has a bit spot welded to the cell - its just that little bit more thermal resistance between the iron and the cell. A fully charged cell can provide a fair bit of entertainment if the heat of soldering melts the seal and causes a short - solder first, charge later. |
#13
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On Fri, 11 Dec 2015 21:26:03 -0000, "Ian Field"
wrote: The flux I bought in a plumbers supply yard works perfectly OK on stainless, but sometimes needs the stainless to be lightly abraded. Paste or liquid flux? I've had no luck soldering stainless with either. Mostly, I try to solder to button cells, not 18650, which might be different. The paste flux made for copper pipe doesn't seem to work for stainless. For example; http://www.homedepot.com/c/flux_and_solder_HT_BG_TH Can be used on all materials except aluminum and stainless steel. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#14
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On 12/11/2015 12:59 PM, Jeff Liebermann wrote:
This battery pack does have connections from every between-cells connection to the PC board, so I am assuming that this was supposed to be part of the balancing circuitry. I wasn't aware of that. Progress lurches forward, usually when I'm not looking. This might be of interest if you want to repair your battery pack: "Cell Re-balance of Ryobi One+ 18V Li-ion Battery (130501002)" https://www.ifixit.com/Guide/Cell+Re-balance+of+Ryobi+One%2B+18V+Li-ion+Battery+%28130501002%29/13286 "Rebuilding Ryobi 18v Batteries" http://toolboyworld.com/eBay/Ryobi_Batt_Rebuild.htm Looks like the balancing circuitry is in the battery pack, not the charger. I tried boosting the voltage of the low-voltage pair but without much success so far. I don't really have a suitable power source. When I plug that pack into a P117 charger, the red light flashes "for ever" ("Testing"), but after a looong time changes to the slow flash indicating "Defective." When I plug it into a P125 charger, I get the "Charging" indication for just a minute or two, then it switches to "Charged," but of course it isn't: that one pair of cells still shows only in the mV range. Perce |
#15
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On 12/11/2015 1:22 PM, Jeff Liebermann wrote:
On Fri, 11 Dec 2015 15:52:58 -0500, "Percival P. Cassidy" wrote: Any less trustworthy than the alleged 2.4Ah capacity of the present one? Well, I don't know if Ryobi tests their cells, where they get them, or what they're charger is doing to them. If they're like most laptop and UPS computah battery manufacturers, the prime directive is to quickly kill the batteries in order to sell the customer a replacement battery or UPS. I suppose cordless tools are much the same. If you want the best cells, various individuals have already done the work: http://lygte-info.dk/review/batteries2012/Common18650Summary%20UK.html http://www.torchythebatteryboy.com/p/18650-batteries-chargers.html http://www.candlepowerforums.com/vb/showthread.php?257543-LiIon-18650-battery-comparison Also, search on candlepowerforums.com for battery tests: http://www.candlepowerforums.com I do my own using a West Mountain Radio CBA-II. For example, here's an Ultrafire 3000 that manages to barely squeeze out 850 ma-hrs at 1C: http://802.11junk.com/jeffl/LiPo/ http://802.11junk.com/jeffl/LiPo/Ultrafire%20LiPo%203000%20ma-hr%2018650.jpg http://802.11junk.com/jeffl/LiPo/Ultrafire%2018650%20test.jpg I know garbage when I buy it. Note that your 2400 ma-hr battery is usually rated at 0.2C or 480 ma discharge current. The test is also at room temperature. Vendors sometimes cheat and test the batteries in a water bath. The problem is that your drill probably draws about 30A, split between two strings of cells or 15A per cell, or about 6C. If you look at the typical LiIon 18650 family of curves, 6C isn't even on the graph. Much depends on at what voltage you want to declare the battery to be discharged. Panasonic uses 2.5v. Good quality LiIon batteries do not loose much capacity at these discharge rates. Junk drops drastically in capacity. Without knowing more about what you have, and testing the cells, I can't guess(tm) the capacity at 15A discharge. Incidentally, if you're considering buying or building a battery spot welder (I am), this might be interesting: http://www.ebay.com/sch/i.html?_nkw=battery+spot+welder I made my own CD (capacitor discharge) system, but it sucks and is in need of replacement. Good luck. It's not clear how those welders work. Looks like timed pulse?? I spent a LOT of time messing with battery tab welding. You need a LOT of heat QUICKLY. I put a SSR on the primary of a modified microwave oven transformer and counted the number of cycles of 60 Hz. to set the power delivered. Problem with low voltage is that it is extremely sensitive to resistance in the path. I could get very good welds about 80% of the time. On average, I got all good welds on about 0% of the packs. You really want a fixed amount of energy delivered independently of contact resistance. Capacitive discharge is the way to go. But, to get repeatability, you need to be switching the energy at high voltage. It's not easy to switch 1000 amps or more. I gave up on DIY when I found a 125 Watt-Second CD system on ebay for cheap. That puppy can put 7000A single pulse into .001 ohms. Repeatability improved dramatically. Battery doesn't even get warm. |
#16
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On 12/11/2015 08:41 AM, Clifford Heath wrote:
have an 18V 2.4AH battery pack for Ryobi power tools that will no longer take a charge and that the charger indicates is defective. I've taken it apart and found that it has five pairs of cells that are labeled: "LS IMR-18650BB 18650 is the physical geometry: 18mm diameter, 65mm long, 0=round. Any Li-ion 3.7V 18650 will do as a replacement (peak charge voltage 4.2V) - but get a matched set of 5. If I have to get a matched set -- of ten (five *pairs*) When did your need for five cells become ten? Reread my original message in which I referred to four *pairs of paralleled cells* showing 4.1x Volts and the other *pair* showing only 2.1mV. -- rather than of two, I might as well get two 4AH ones for $99. To my knowledge, no-one has worked out how to make a 4AH 18650 cell yet. That's why they use *paralleled pairs* of 18650 cells. The best cells are below 3.5AH, and five of those are already more than $49 without building a case. Ryobi is Chinese now, so they're almost certainly lying. If you value high capacity, buy your own branded cells. BTW, a few years ago I found a Web site dealing with battery packs for power tools that reported that all the packs they had disassembled used the same Sanyo 18650 cells -- including the RIDGID packs with the lifetime warranty and the Craftsman "19.2-volt" (for how many seconds after they come off the charger?) ones. Perce |
#17
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![]() "Jeff Liebermann" wrote in message ... On Fri, 11 Dec 2015 21:26:03 -0000, "Ian Field" wrote: The flux I bought in a plumbers supply yard works perfectly OK on stainless, but sometimes needs the stainless to be lightly abraded. Paste or liquid flux? I've had no luck soldering stainless with either. Mostly, I try to solder to button cells, not 18650, which might be different. The paste flux made for copper pipe doesn't seem to work for stainless. For example; Some plumbing is stainless and any good plumber's yard will stock flux for it. The one I bought from had regular and active flux - I bought the latter and it works just fine on stainless. |
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