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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my
meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, -- DaveC This is an invalid return address Please reply in the news group |
#2
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I've seen all-plastic plugs for 9V batteries that were designed for just
this purpose. But they came on batteries supplied with a product. I've never seen them for commercial sale. How about punching two holes in a block of foam, then taping it on? |
#3
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In article .net,
DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Pro Duracells PP3 size in the UK come with a plastic clip on cover for the positive terminal as they are usually supplied in bulk - ie no individual wrapping. So that's to prevent shorts in a partially emptied box. Find a film or TV crew and ask the sound guy for some. -- *Your kid may be an honours student, but you're still an idiot. Dave Plowman London SW To e-mail, change noise into sound. |
#4
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DaveC wrote:
I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, An old-time solution would be to put some fish paper under the tape. Cheers, Phil Hobbs |
#5
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DaveC wrote:
I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Start harvesting the snap-on battery cords from dead electronics. Cut the wires off short (preferably inside the vinyl housing a bit). Snap them on -- there you are! -- Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html |
#6
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In article ,
Tim Wescott wrote: Start harvesting the snap-on battery cords from dead electronics. Cut the wires off short (preferably inside the vinyl housing a bit). Snap them on -- there you are! Most of those break after a few operations. You could take a dead battery apart and use the connector block from that after insulating. Usually far stronger than the wire ended connectors. -- *Microsoft broke Volkswagen's record: They only made 21.4 million bugs. Dave Plowman London SW To e-mail, change noise into sound. |
#7
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![]() "Dave Plowman (News)" wrote in message ... In article , Tim Wescott wrote: Start harvesting the snap-on battery cords from dead electronics. Cut the wires off short (preferably inside the vinyl housing a bit). Snap them on -- there you are! Most of those break after a few operations. You could take a dead battery apart and use the connector block from that after insulating. Usually far stronger than the wire ended connectors. That would be my suggestion, you could insulate the terminal rivets with blobs of epoxy glue or with some makes of battery the blank plastic insert from the bottom could be superglued on for insulation. |
#8
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On 16 Dec, 19:05, Tim Wescott wrote:
DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Start harvesting the snap-on battery cords from dead electronics. *Cut the wires off short (preferably inside the vinyl housing a bit). *Snap them on -- there you are! You can buy such cords, but the cheapest/fastest solution is to take apart a dead battery and tape up the back side, with a bit of plastic behind to prevent rubbing through -- the battery may have this anyway. In my impoverished schooldays, no battery was ever thrown away without salvaging the connectors. Chris |
#9
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Posted to sci.electronics.components,sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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![]() DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Small 4 mil ziplock bags. Put the batteries in them with the terminals towards the zipper. Put the dead ones back in, in the other direction so you can tell them apart. -- http://improve-usenet.org/index.html aioe.org, Goggle Groups, and Web TV users must request to be white listed, or I will not see your messages. If you have broadband, your ISP may have a NNTP news server included in your account: http://www.usenettools.net/ISP.htm There are two kinds of people on this earth: The crazy, and the insane. The first sign of insanity is denying that you're crazy. |
#10
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Posted to sci.electronics.components,sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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![]() DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? http://www.keyelco.com/products/prod37.asp?SubCategoryID=24 -- http://improve-usenet.org/index.html aioe.org, Goggle Groups, and Web TV users must request to be white listed, or I will not see your messages. If you have broadband, your ISP may have a NNTP news server included in your account: http://www.usenettools.net/ISP.htm There are two kinds of people on this earth: The crazy, and the insane. The first sign of insanity is denying that you're crazy. |
#11
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"Michael A. Terrell" wrote in
m: http://www.keyelco.com/products/prod37.asp?SubCategoryID=24 "Available in Non-conductive Material" Highly amusing. I was wondering what other kind they had in mind. ![]() |
#12
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Posted to sci.electronics.components,sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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![]() DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Mouser has the keystone part in stock: http://www.mouser.com/search/ProductDetail.aspx?qs=pkhVRPZ8ecCfeeQeYtldRQ%3d%3d 1: $0.22 100: $0.11 500: $0.10 1,000: $0.08 5,000: $0.07 10,000: $0.06 -- http://improve-usenet.org/index.html aioe.org, Goggle Groups, and Web TV users must request to be white listed, or I will not see your messages. If you have broadband, your ISP may have a NNTP news server included in your account: http://www.usenettools.net/ISP.htm There are two kinds of people on this earth: The crazy, and the insane. The first sign of insanity is denying that you're crazy. |
#13
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![]() "DaveC" wrote in message obal.net I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... http://www.stockcap.com/rubber-caps.html Ooh, free samples and small quantities. And they have square ones too. -- Reply in group, but if emailing add one more zero, and remove the last word. |
#14
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On Dec 16, 9:06*am, DaveC wrote:
I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable I just use some stiff paper, wrap one end of the battery like an Xmas present, and tape the paper. This makes a paper friction-fit cap, which has never failed me. Strapping tape is permanent enough, but some kinds of book-repair (urethane?) tape are better. Kapton is overkill, but... the problem gets dead, it stays dead... that works. |
#15
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DaveC wrote:
I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, Heat shrink tubing would do fine. |
#16
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On Dec 16, 9:06*am, DaveC wrote:
I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I use old prescription pill bottles to hold spare batteries. The size I have hold two AA type cells or a 9V type perfectly. The twist on/off security cap makes a tight seal to protect other items in the satchel in the event that the batteries were to leak. Sometimes these bottles stay around a long time if spares are not used very often. In those cases I'll insert a small paper in the bottle with the date scribbled on it. When a spare set is deployed the paper is thrown away and the used batteries can be placed in the same container until they can be properly added to the collection bucket at the local hardware store. - mkaras |
#17
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DaveC wrote:
I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, As Michael pointed out, the same caps that Duracells ship with are available in aftermarket. Personally, I just use a piece of gaffers (duct) tape, line the cells up--terminals down, adhesive side up--then fold the tape down over the sides. That's enough to keep them from shorting together. Put in a drawer or box, they won't short to anything else. YMMV...the goo from the tape is sometimes an issue. jak |
#18
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On Tue, 16 Dec 2008 21:38:29 -0600, the renowned jakdedert
wrote: DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, As Michael pointed out, the same caps that Duracells ship with are available in aftermarket. Personally, I just use a piece of gaffers (duct) tape, line the cells up--terminals down, adhesive side up--then fold the tape down over the sides. That's enough to keep them from shorting together. Put in a drawer or box, they won't short to anything else. YMMV...the goo from the tape is sometimes an issue. jak Now if it's AA/AAA/CR123 cells you want to protect, there are nice little soft plastic snap boxes available that work fine. Dealextreme sells a set of 3 4-cell AA boxes for $2.50. Pricey for a few bits of plastic, but that includes worldwide shipping. I use them for NiMH AA cells. You often get them for free when you buy a set of 4 cells. Just out of curiosity, what are you using that requires a 9V rechargable battery? Something special? Most occasional-use meters and such like are better off with a 9V primary cell because of the low self discharge rate of primary cells compared to NiMH. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com |
#19
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Spehro Pefhany wrote:
On Tue, 16 Dec 2008 21:38:29 -0600, the renowned jakdedert wrote: DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, As Michael pointed out, the same caps that Duracells ship with are available in aftermarket. Personally, I just use a piece of gaffers (duct) tape, line the cells up--terminals down, adhesive side up--then fold the tape down over the sides. That's enough to keep them from shorting together. Put in a drawer or box, they won't short to anything else. YMMV...the goo from the tape is sometimes an issue. jak Now if it's AA/AAA/CR123 cells you want to protect, there are nice little soft plastic snap boxes available that work fine. Dealextreme sells a set of 3 4-cell AA boxes for $2.50. Pricey for a few bits of plastic, but that includes worldwide shipping. I use them for NiMH AA cells. You often get them for free when you buy a set of 4 cells. Just out of curiosity, what are you using that requires a 9V rechargable battery? Something special? Most occasional-use meters and such like are better off with a 9V primary cell because of the low self discharge rate of primary cells compared to NiMH. Best regards, Spehro Pefhany To be honest, I don't use them for anything. My comments referred to alkalines used in wireless mics and other sound equipment. I save the used batteries in the manner suggested above. 9v's are expensive. While I wouldn't use them again professionally, we change them at almost every opportunity, since the expense is trivial compared to a dead mic during a show or presentation. As such, they are still useful for less demanding applications. I also wouldn't use rechargables for the application; but the size, shape and intent are close enough for the method to be useful to the OP. jak |
#20
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In article ,
jakdedert wrote: To be honest, I don't use them for anything. My comments referred to alkalines used in wireless mics and other sound equipment. I save the used batteries in the manner suggested above. 9v's are expensive. While I wouldn't use them again professionally, we change them at almost every opportunity, since the expense is trivial compared to a dead mic during a show or presentation. Surely the client effectively pays for them? But if you're using decent quality batteries and equipment, the life should be pretty consistent. With mine, it's 9 hours so I change at 8. If I were using them for an all day presentation where they could only be changed at say the lunch break, good rechargeables *might* be worth it. Assuming your mics have an SMPS that can work on the lower voltage. But as I said earlier, 'pro' batteries bought by the box already come with a clip on protector. Or do in the UK. And are cheaper per unit than buying retail - unless you're willing to use no name stuff. At the moment I'm using Energiser. -- *There are two kinds of pedestrians... the quick and the dead. Dave Plowman London SW To e-mail, change noise into sound. |
#21
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![]() "Dave Plowman (News)" wrote: In article , jakdedert wrote: To be honest, I don't use them for anything. My comments referred to alkalines used in wireless mics and other sound equipment. I save the used batteries in the manner suggested above. 9v's are expensive. While I wouldn't use them again professionally, we change them at almost every opportunity, since the expense is trivial compared to a dead mic during a show or presentation. Surely the client effectively pays for them? He is in the convention business. The mics are used to at least half battery life, per use. Rather than take a chance of one dying before a second use is over, the battery is replaced. It's figured to be a consumable item like gaffer's tape & light bulbs. But if you're using decent quality batteries and equipment, the life should be pretty consistent. With mine, it's 9 hours so I change at 8. If I were using them for an all day presentation where they could only be changed at say the lunch break, good rechargeables *might* be worth it. Assuming your mics have an SMPS that can work on the lower voltage. But as I said earlier, 'pro' batteries bought by the box already come with a clip on protector. Or do in the UK. And are cheaper per unit than buying retail - unless you're willing to use no name stuff. At the moment I'm using Energiser. -- http://improve-usenet.org/index.html aioe.org, Goggle Groups, and Web TV users must request to be white listed, or I will not see your messages. If you have broadband, your ISP may have a NNTP news server included in your account: http://www.usenettools.net/ISP.htm There are two kinds of people on this earth: The crazy, and the insane. The first sign of insanity is denying that you're crazy. |
#22
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Dave Plowman (News) wrote:
In article , jakdedert wrote: To be honest, I don't use them for anything. My comments referred to alkalines used in wireless mics and other sound equipment. I save the used batteries in the manner suggested above. 9v's are expensive. While I wouldn't use them again professionally, we change them at almost every opportunity, since the expense is trivial compared to a dead mic during a show or presentation. Surely the client effectively pays for them? But if you're using decent quality batteries and equipment, the life should be pretty consistent. With mine, it's 9 hours so I change at 8. If I were using them for an all day presentation where they could only be changed at say the lunch break, good rechargeables *might* be worth it. Assuming your mics have an SMPS that can work on the lower voltage. But as I said earlier, 'pro' batteries bought by the box already come with a clip on protector. Or do in the UK. And are cheaper per unit than buying retail - unless you're willing to use no name stuff. At the moment I'm using Energiser. ProCells are well discounted and often two boxes for the price of one at CPC in Preston. My last batch of PP3`s worked out around 80p each. Ron(UK) |
#23
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Dave Plowman (News) wrote:
In article , jakdedert wrote: To be honest, I don't use them for anything. My comments referred to alkalines used in wireless mics and other sound equipment. I save the used batteries in the manner suggested above. 9v's are expensive. While I wouldn't use them again professionally, we change them at almost every opportunity, since the expense is trivial compared to a dead mic during a show or presentation. Surely the client effectively pays for them? When I say they're expensive, I'm speaking as a consumer. A card of two name-brand 9v's might be as much as $8 in a convenience store. That's a lot to pay for a backup battery in an alarm clock (the usual destination for my used cells), or a toddlers toy. Servicable cells are a perk of the job. I never buy them, either way (unless jobs with 9v's haven't come my way lately). Professionally, the client pays. Personally, I get free batteries. Either way the cost (to me) is trivial. But if you're using decent quality batteries and equipment, the life should be pretty consistent. With mine, it's 9 hours so I change at 8. If I were using them for an all day presentation where they could only be changed at say the lunch break, good rechargeables *might* be worth it. Assuming your mics have an SMPS that can work on the lower voltage. The breaks don't always come at 8 hours. So, as you say, at lunch I'd change them, depending on the projected balance of the presentation. I'd also watch the reciever battery indicators like a hawk if they started to get low. I've been known to sneak up and change them on the fly. But as I said earlier, 'pro' batteries bought by the box already come with a clip on protector. Or do in the UK. And are cheaper per unit than buying retail - unless you're willing to use no name stuff. At the moment I'm using Energiser. I've never bught (my clients haven't, actually) anything but Procells. I don't--and I don't allow anyone to--put the protectors back on the cells, or put them back in a used box. In the box--or protector on--means 'new battery' to me. Too much trouble to keep track during the heat of battle. If the stagehands or anyone else want the used cells, they need to get them out of my sight. I don't have time to check (or recharge) used batteries. I do check the mic's indicator whenever I change out the cells, though. I've never gotten a bad Procell; but there's a first time for everything. jak |
#24
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On Wed, 17 Dec 2008 04:03:52 -0000, Spehro Pefhany wrote:
On Tue, 16 Dec 2008 21:38:29 -0600, the renowned jakdedert wrote: DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, As Michael pointed out, the same caps that Duracells ship with are available in aftermarket. Personally, I just use a piece of gaffers (duct) tape, line the cells up--terminals down, adhesive side up--then fold the tape down over the sides. That's enough to keep them from shorting together. Put in a drawer or box, they won't short to anything else. YMMV...the goo from the tape is sometimes an issue. jak Now if it's AA/AAA/CR123 cells you want to protect, there are nice little soft plastic snap boxes available that work fine. Dealextreme sells a set of 3 4-cell AA boxes for $2.50. Pricey for a few bits of plastic, but that includes worldwide shipping. I use them for NiMH AA cells. You often get them for free when you buy a set of 4 cells. Just out of curiosity, what are you using that requires a 9V rechargable battery? Something special? Most occasional-use meters and such like are better off with a 9V primary cell because of the low self discharge rate of primary cells compared to NiMH. The new type (eg. Uniross Hybrio) of NiMH have a very low self discharge. The only problem is certain devices like smoke alarms not liking the slightly lower voltage. -- http://www.petersparrots.com http://www.insanevideoclips.com http://www.petersphotos.com _.-"-._ _.-' `-._ _.-' `-,-"-._ |-._ _.-'" `-._ _.-"-._`-._ _.-' `-,-"-._ _.-' `-._`-._|-._ _.-'" `-._ _.-' `-._| `-._ _.-"-,-' `-._ "-._ _.-| _.-" "`-._ _.-" `-._ _.-'_.-"-,-' `-._ _.-' `-._ _.-'_.-' "`-._ _.-|_.-' |_.-' `-._ _.-' " "-._ _.-|_.-' `-._ _.-' " `-._ _.-' " |
#25
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DaveC wrote:
I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... Ideas? Thanks, You mean something like this. http://www.organize.com/storage-batt...FQhMGgodgG0uSw http://webpages.charter.net/jamie_5" |
#26
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![]() DaveC wrote: I want to keep some NiMH rechargeable 9v batteries in my tool bag (well, my meter bag, actually). I am currently running a double loop of electrical tape around the entire battery to insulate the terminals. I'd like to use something more durable (one battery has had a terminal peek through the tape) and was thinking about something like a battery terminal connector but made of insulating material like nylon (probably of some cheaper plastic). Does such a thing exist? I did web searches, but maybe my terminology isn't spot-on... I used to use plastic DIP chip shipping tubes: http://farm4.static.flickr.com/3200/...4213d96b_o.jpg Cut a channel along the top to hold the batteries by their negative terminals. For better grip, first drill holes the diameter of the positive terminals. Plastic tubing, slit lengthwise, also works, and the flexible type can be wrapped all around the battery for a better grip. Or you could glue the batteries together with double-stick tape or silicone RTV, just enough to hold them securely but not so much that they're hard to twist or pry apart. |
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