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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Selenium rectifier question
I have replaced two old Federal/ITT selenium rectifiers in an
amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on the selenium parts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on these selenium parts? Any leads would be greatly appreciated! |
#2
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Selenium rectifier question
On Fri, 11 Apr 2008 14:19:39 -0700 (PDT), EricM
wrote: Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. A 600V rectifier on a 600 volt supply may not be such a safe thing to do... |
#3
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Selenium rectifier question
On Fri, 11 Apr 2008 14:19:39 -0700 (PDT), EricM
wrote: I have replaced two old Federal/ITT selenium rectifiers in an amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on the selenium parts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on these selenium parts? Any leads would be greatly appreciated! You obviously need much more than 600 volt diodes. It is the PIV which is important. What is the open circuit transformer output AC voltage, and what is the circuit configuration used. ? You can thencalculate the needed rating of the diodes and then add a good safety factor. Peter |
#4
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Selenium rectifier question
EricM wrote: I have replaced two old Federal/ITT selenium rectifiers in an amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on the selenium parts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on these selenium parts? Any leads would be greatly appreciated! If the DC voltage is 600 volts you need higher voltage diodes. That is a PIV rating, not an RMS rating like they used on Selenium Rectifiers. As a minimum you need 600 * 1+1.414 PIV. That is 600 for the voltage across the capacitor, and 600*1.414 (848.4) volts when the AC line reverses polarity, for a total of 1448.4 volts. That assumes your line voltage never exceeds the rated transformer input, no spikes from motors or other heavy loads, no lightning induced surges. As a MINIMUM, I would use three 1000 PIV diodes in series to replace each section of the original rectifier. -- aioe.org is home to cowards and terrorists Add this line to your news proxy nfilter.dat file * drop Path:*aioe.org!not-for-mail to drop all aioe.org traffic. http://improve-usenet.org/index.html Use any search engine other than Google till they stop polluting USENET with porn and junk commercial SPAM |
#5
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Selenium rectifier question
"Michael A. Terrell" wrote in message m... EricM wrote: I have replaced two old Federal/ITT selenium rectifiers in an amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on the selenium parts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on these selenium parts? Any leads would be greatly appreciated! If the DC voltage is 600 volts you need higher voltage diodes. That is a PIV rating, not an RMS rating like they used on Selenium Rectifiers. As a minimum you need 600 * 1+1.414 PIV. That is 600 for the voltage across the capacitor, and 600*1.414 (848.4) volts when the AC line reverses polarity, for a total of 1448.4 volts. That assumes your line voltage never exceeds the rated transformer input, no spikes from motors or other heavy loads, no lightning induced surges. As a MINIMUM, I would use three 1000 PIV diodes in series to replace each section of the original rectifier. So would I, along with 10 watt wirewound resistors with a starting value of say 1k Arfa |
#6
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Selenium rectifier question
Arfa Daily wrote: "Michael A. Terrell" wrote in message m... EricM wrote: I have replaced two old Federal/ITT selenium rectifiers in an amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on the selenium parts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on these selenium parts? Any leads would be greatly appreciated! If the DC voltage is 600 volts you need higher voltage diodes. That is a PIV rating, not an RMS rating like they used on Selenium Rectifiers. As a minimum you need 600 * 1+1.414 PIV. That is 600 for the voltage across the capacitor, and 600*1.414 (848.4) volts when the AC line reverses polarity, for a total of 1448.4 volts. That assumes your line voltage never exceeds the rated transformer input, no spikes from motors or other heavy loads, no lightning induced surges. As a MINIMUM, I would use three 1000 PIV diodes in series to replace each section of the original rectifier. So would I, along with 10 watt wirewound resistors with a starting value of say 1k Yes, I only like to fix a problem once. Varo used to make some nice 3 KV PIV rectifiers that looked like the larger microwave oven diodes. They were great for upgrading old broadcast and high power commercial two wy radio systems. Using four of them and moving the meters allowed me to reduce two full six foot racks into a single four foot outdoor rack. It was bolted to the base of the tower and was still in use when the owner died, years later. I did all the HV wiring with 25 KV second anode wire. -- aioe.org is home to cowards and terrorists Add this line to your news proxy nfilter.dat file * drop Path:*aioe.org!not-for-mail to drop all aioe.org traffic. http://improve-usenet.org/index.html Use any search engine other than Google till they stop polluting USENET with porn and junk commercial SPAM |
#7
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Selenium rectifier question
Yes, I only like to fix a problem once. Varo used to make some nice 3 KV PIV rectifiers that looked like the larger microwave oven diodes. They were great for upgrading old broadcast and high power commercial two wy radio systems. Using four of them and moving the meters allowed me to reduce two full six foot racks into a single four foot outdoor rack. It was bolted to the base of the tower and was still in use when the owner died, years later. I did all the HV wiring with 25 KV second anode wire. Jeez, how big were the seleniums? The biggest ones I've seen were only a couple inches square. |
#8
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Selenium rectifier question
In article
, EricM wrote: I have replaced two old Federal/ITT selenium rectifiers in an amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on the selenium parts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on these selenium parts? Any leads would be greatly appreciated! Your PIV rating for the new diodes is much too low. You should have at least a 1KV diode. Also you don't need that high a current diode. Chuck P. |
#9
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Selenium rectifier question
James Sweet wrote: Yes, I only like to fix a problem once. Varo used to make some nice 3 KV PIV rectifiers that looked like the larger microwave oven diodes. They were great for upgrading old broadcast and high power commercial two wy radio systems. Using four of them and moving the meters allowed me to reduce two full six foot racks into a single four foot outdoor rack. It was bolted to the base of the tower and was still in use when the owner died, years later. I did all the HV wiring with 25 KV second anode wire. Jeez, how big were the seleniums? The biggest ones I've seen were only a couple inches square. That determines the current. The number of plates determines the voltage. The Varo rectifers were epoxy cast stacked silicon that looked like microwave oven rectifiers, but at higher current. They looked like the NTE 541: http://www.nteinc.com/specs/500to599/pdf/nte541.pdf -- aioe.org is home to cowards and terrorists Add this line to your news proxy nfilter.dat file * drop Path:*aioe.org!not-for-mail to drop all aioe.org traffic. http://improve-usenet.org/index.html Use any search engine other than Google till they stop polluting USENET with porn and junk commercial SPAM |
#10
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Selenium rectifier question
On Sat, 12 Apr 2008 00:26:07 GMT, "James Sweet"
wrote: Yes, I only like to fix a problem once. Varo used to make some nice 3 KV PIV rectifiers that looked like the larger microwave oven diodes. They were great for upgrading old broadcast and high power commercial two wy radio systems. Using four of them and moving the meters allowed me to reduce two full six foot racks into a single four foot outdoor rack. It was bolted to the base of the tower and was still in use when the owner died, years later. I did all the HV wiring with 25 KV second anode wire. Jeez, how big were the seleniums? The biggest ones I've seen were only a couple inches square. I've seen high current ones that were almost six inches on a side. |
#11
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Selenium rectifier question
Pilgrim wrote:
Your PIV rating for the new diodes is much too low. You should have at least a 1KV diode. Also you don't need that high a current diode. Agreed. As a proof, I would check the diodes. They should be dead now. If they are not, there's still another fault at work. Maybe the one that caused the death of the selenium rectifier. Regards, H. |
#12
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Selenium rectifier question
"PeterD" wrote in message ... On Sat, 12 Apr 2008 00:26:07 GMT, "James Sweet" wrote: Yes, I only like to fix a problem once. Varo used to make some nice 3 KV PIV rectifiers that looked like the larger microwave oven diodes. They were great for upgrading old broadcast and high power commercial two wy radio systems. Using four of them and moving the meters allowed me to reduce two full six foot racks into a single four foot outdoor rack. It was bolted to the base of the tower and was still in use when the owner died, years later. I did all the HV wiring with 25 KV second anode wire. Jeez, how big were the seleniums? The biggest ones I've seen were only a couple inches square. I've seen high current ones that were almost six inches on a side. Old battery chargers used selenium rectifiers that there at least 6 inches square/ |
#13
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Selenium rectifier question
"Heinz Schmitz" wrote in message ... Pilgrim wrote: Your PIV rating for the new diodes is much too low. You should have at least a 1KV diode. Also you don't need that high a current diode. Agreed. As a proof, I would check the diodes. They should be dead now. If they are not, there's still another fault at work. Maybe the one that caused the death of the selenium rectifier. Regards, H. One note on voltage drop of selenium rectifiers: Rectifiers were constructed by placing a set of plates is series. The size of the plate determined the current rating. A new rectifier had about 1.5 volts drop per plate at rated current. Each plate could withstand about 45 to 50 reverse volts. Most designs pushed the reverse voltage right to the limit. As the device aged, the forward drop would increase, power dissipation would rise, and the stack would eventually fail with a very obnoxious smell. David |
#14
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Selenium rectifier question
The diodes are probably breaking down. You need to have them rated at
2.8X of the voltage for the peak to peak from the AC. I would use diodes rated to at least 3000 V to 4000 V minimum in this case because the no load voltage is over 900 V. You can use 4 of 600 V in series to get the proper voltage rating. I would also put caps at about 0.005 uF / 5 kV rated across each diode. This would be for HF noise suppression. You should find out the required current needed for the supply load. The diodes should be rated to at least 3X the required current at minimum. This will allow for the inrush when the power supply is started up. The electrolytic filter caps have to get charged up. In series with each leg of diodes in series, I would put a 10 ohm 5 Watt resistor in an average tube power amp supply. If you use 1 Amp rated diodes, you can easily find diodes rated to 1000 Volts. This would allow for 900 Watts maximum load at 1000 Volts. Using 3 in series on each leg of the rectification path would be very adequate for a 1000 Volt no load source. I would not re-use the present diodes at this time. Most likely they may be damaged even if they read okay. Before going to all this trouble, make sure you find the cause of the original rectifier failure. It may be age, but a short or something pulling too much current should not be ruled out. If you want to go more authentic and you have the space, get an 8 pin octal socket, and a 5U4-GT tube. Knock out the holes in the chassis and install the tube rectifier assembly. You will need a high voltage isolated floating 5 Volt 2 Amp supply just for the heater. The heater is tied hot to the cathode of this tube. You can then feed the AC 900 Volts plate to plate, and the rectified plus source would be on the cathode. -- Jerry G. "EricM" wrote in message ... I have replaced two old Federal/ITT selenium rectifiers in an amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on the selenium parts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on these selenium parts? Any leads would be greatly appreciated! |
#15
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Selenium rectifier question
On Apr 12, 1:22 pm, "Jerry G." wrote:
The diodes are probably breaking down. You need to have them rated at 2.8X of the voltage for the peak to peak from the AC. I would use diodes rated to at least 3000 V to 4000 V minimum in this case because the no load voltage is over 900 V. You can use 4 of 600 V in series to get the proper voltage rating. I would also put caps at about 0.005 uF / 5 kV rated across each diode. This would be for HF noise suppression. You should find out the required current needed for the supply load. The diodes should be rated to at least 3X the required current at minimum. This will allow for the inrush when the power supply is started up. The electrolytic filter caps have to get charged up. In series with each leg of diodes in series, I would put a 10 ohm 5 Watt resistor in an average tube power amp supply. If you use 1 Amp rated diodes, you can easily find diodes rated to 1000 Volts. This would allow for 900 Watts maximum load at 1000 Volts. Using 3 in series on each leg of the rectification path would be very adequate for a 1000 Volt no load source. I would not re-use the present diodes at this time. Most likely they may be damaged even if they read okay. Before going to all this trouble, make sure you find the cause of the original rectifier failure. It may be age, but a short or something pulling too much current should not be ruled out. If you want to go more authentic and you have the space, get an 8 pin octal socket, and a 5U4-GT tube. Knock out the holes in the chassis and install the tube rectifier assembly. You will need a high voltage isolated floating 5 Volt 2 Amp supply just for the heater. The heater is tied hot to the cathode of this tube. You can then feed the AC 900 Volts plate to plate, and the rectified plus source would be on the cathode. -- Jerry G. "EricM" wrote in message ... I have replaced two old Federal/ITTseleniumrectifiers in an amplifier power supply with new silicon diodes; the original part numbers are 103H4AX1 and 104B1AX1. I can't find any reference to either part on the web - anywhere - ITT can't even provide information. Since one of the legs of the circuit supplies the plate voltage (600V) I used 600V 10A diodes (NTE5815HC) to be safe. Problem is, there is a time-delay relay that closes to engage the 600V circuit, and without it attached to the amp; all tube supplies, biasing voltage, etc. are normal. If hooked up, once the relay closes - the main power fuse blows. I'm guessing I need a dropping resistor, but it would be nice to have the original data on theseleniumparts to be able to figure out the value. The 600V and the -38V biasing voltage are derived from the same part of the power transformer. The -38 side works, but the 600V side reads upwards of 927 volts without a load. Using a Variac, the plate voltages were above 600V at about 70 percent. Is there a way to find the original specs on theseselenium parts? Any leads would be greatly appreciated! OK, I must have grotesquely underestimated the values of these, since no literature is available. The two NTE5815HC I replaced for the 104B1AX1 seem to work fine; that part of the supply circuit has only 15 volts max capacitors in it and the output voltages seem to be fine (12.6 for tube filaments which measure around 17 with no load, and around 9.7 under load). The 600V side of things has two Sarkes Tarzian 1N1239s (octal base plug-in center tapped units) in it, along with the 600V replacement NTE5815HC that I swapped for the 103H4AX1. From what you all have suggested, what I think is happening at this point is that the NTE unit *has* failed once power was first applied under load and is now conducting instead of doing what it's supposed to, and this causes the main power fuse on the primary side of the main transformer to sense an overload and blow. So it sounds like if I replace this unit with one of the 3-4 KV diodes and then add a 10 watt dropping resistor to control the higher forward voltage on the silicon unit everything should be OK? Thanks for all the input BTW! |
#16
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Selenium rectifier question
"Jerry G." wrote in message news:WoydnU8t2MHTYp3VnZ2dnUVZ_vWtnZ2d@uniservecomm unications... The diodes are probably breaking down. You need to have them rated at 2.8X of the voltage for the peak to peak from the AC. I would use diodes rated to at least 3000 V to 4000 V minimum in this case because the no load voltage is over 900 V. You can use 4 of 600 V in series to get the proper voltage rating. I would also put caps at about 0.005 uF / 5 kV rated across each diode. This would be for HF noise suppression. You should find out the required current needed for the supply load. The diodes should be rated to at least 3X the required current at minimum. This will allow for the inrush when the power supply is started up. The electrolytic filter caps have to get charged up. In series with each leg of diodes in series, I would put a 10 ohm 5 Watt resistor in an average tube power amp supply. If you use 1 Amp rated diodes, you can easily find diodes rated to 1000 Volts. This would allow for 900 Watts maximum load at 1000 Volts. Using 3 in series on each leg of the rectification path would be very adequate for a 1000 Volt no load source. I would not re-use the present diodes at this time. Most likely they may be damaged even if they read okay. Before going to all this trouble, make sure you find the cause of the original rectifier failure. It may be age, but a short or something pulling too much current should not be ruled out. If you want to go more authentic and you have the space, get an 8 pin octal socket, and a 5U4-GT tube. Knock out the holes in the chassis and install the tube rectifier assembly. You will need a high voltage isolated floating 5 Volt 2 Amp supply just for the heater. The heater is tied hot to the cathode of this tube. You can then feed the AC 900 Volts plate to plate, and the rectified plus source would be on the cathode. -- Jerry G. I'm not sure that 10 ohms is going to do too much to limit the inrush current at these sorts of voltages, and will produce little useable running voltage drop to compensate for the higher DC that will be produced by the replacement silicon diodes over the original selenium stack. As far as grafting in a 5U4 goes, I think that I would want to know a bit more about the actual AC supply level, as this device is rated maximum 450-0-450, and if the HT supply was up at over 600v DC off load (ie before the delay circuit had applied the DC to the output stage) by the time that the variac was at 70%, this would indicate that more than this was being produced by the transformer whilst it was off load. Depending on the voltage rating of the main filter caps, I would feel inclined to use 3 x 1000v PIV 1 or 2 amp diodes in series, as Jerry suggests, with a couple of high voltage 3 watt zeners in inverse series with each rectifier string, before the filter caps. That will ensure that the forward voltage drop of the original seleniums, which will have been taken into consideration by the designer when he specced the caps and the output stage supply, is effectively preserved by the replacement rectifier arrangement. The zener value would be chosen to provide a similar drop to that which the selenium stacks produced Another possibility might be to use microwave oven diodes, which are also constructed as multi-diode 'stacks', so might better emulate the original selenium stacks for forward voltage drop. They are extremely high voltage working and quite meaty, current-wise. I must add, however, that I have never tried any in this sort of application, so they might have more or less voltage drop than you need. Jerry's advice to bypass the diodes with suitably rated caps is good, and I would absolutely concur on that point. Also, on not re-using the diodes that you have in there at the moment, and on making sure that there is not some other problem that led to the demise of the seleniums. These were never the most robust devices, if subjected to long term overload ... Arfa |
#17
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Selenium rectifier question
David wrote:
One note on voltage drop of selenium rectifiers: Rectifiers were constructed by placing a set of plates is series. The size of the plate determined the current rating. A new rectifier had about 1.5 volts drop per plate at rated current. Each plate could withstand about 45 to 50 reverse volts. Most designs pushed the reverse voltage right to the limit. As the device aged, the forward drop would increase, power dissipation would rise, and the stack would eventually fail with a very obnoxious smell. I would have guessed pushing the current to the limit was more dangerous (at the same power dissipation). The common radio set with up to 100 mA seems to have been a safe haven for seleniums as long as the electrolytic caps in the power supply held or the fuse blew early enough? Regards. H. |
#18
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Selenium rectifier question
On Apr 13, 3:48 pm, "Jimmie D" wrote:
"Arfa Daily" wrote in message ... "Jerry G." wrote in message news:WoydnU8t2MHTYp3VnZ2dnUVZ_vWtnZ2d@uniservecom munications... The diodes are probably breaking down. You need to have them rated at 2.8X of the voltage for the peak to peak from the AC. I would use diodes rated to at least 3000 V to 4000 V minimum in this case because the no load voltage is over 900 V. You can use 4 of 600 V in series to get the proper voltage rating. I would also put caps at about 0.005 uF / 5 kV rated across each diode. This would be for HF noise suppression. You should find out the required current needed for the supply load. The diodes should be rated to at least 3X the required current at minimum. This will allow for the inrush when the power supply is started up. The electrolytic filter caps have to get charged up. In series with each leg of diodes in series, I would put a 10 ohm 5 Watt resistor in an average tube power amp supply. If you use 1 Amp rated diodes, you can easily find diodes rated to 1000 Volts. This would allow for 900 Watts maximum load at 1000 Volts. Using 3 in series on each leg of the rectification path would be very adequate for a 1000 Volt no load source. I would not re-use the present diodes at this time. Most likely they may be damaged even if they read okay. Before going to all this trouble, make sure you find the cause of the original rectifier failure. It may be age, but a short or something pulling too much current should not be ruled out. If you want to go more authentic and you have the space, get an 8 pin octal socket, and a 5U4-GT tube. Knock out the holes in the chassis and install the tube rectifier assembly. You will need a high voltage isolated floating 5 Volt 2 Amp supply just for the heater. The heater is tied hot to the cathode of this tube. You can then feed the AC 900 Volts plate to plate, and the rectified plus source would be on the cathode. -- Jerry G. I'm not sure that 10 ohms is going to do too much to limit the inrush current at these sorts of voltages, and will produce little useable running voltage drop to compensate for the higher DC that will be produced by the replacement silicon diodes over the originalseleniumstack. I agree, 100 ohms is probably a more reasonable value. When working on old equipment like this I try to add enough resistance to keep the B+ at least 10% below the rating of the filer caps If the filter caps were rated at 450 I would add enough resistors after replacingseleniumdiodes to keep the voltage around 410 or so. This is just kind of a best guess way of doing things when a minimum amount of information is available. Jimmie First; thanks for all the insight on this. There just wasn't ANY info out there on the original Federal parts at all. I did find a rectifier listing on an old catalog page on a website, but these weren't listed at all. As mentioned, the one side of the circuit works fine. The part of the circuit in question is the 600V plate supply for two 7027A output tubes. I'm assuming since the tube plate current is rated from about 65ma to 450 ma there isn't a whole lot of amperage involved here, so I do agree that the 10 amp jobs I used is probably overkill. From the responses I'm assuming that the voltage rating isn't enough and replacing it with a 1-4kV unit should do the trick, along with a dropping resistor that after doing some circuit analysis seems necessary since there is a 15K 10W resistor in series with this part of the circuit, that is shunted by a relay switch once a time-delay tube relay times out and powers the coil of the switching relay - I think to enable output once the filaments of the preamp and voltage control circuits in the amplifier are heated. It sounds like I need a 1KV or greater diode with anywhere from 1-6 amp rating (I found some that are 1kV 6A in the shop) and just add a dropping resistor to get the voltage down to within spec under load. |
#19
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Selenium rectifier question
On Apr 13, 7:34 pm, EricM wrote:
On Apr 13, 3:48 pm, "Jimmie D" wrote: "Arfa Daily" wrote in message ... "Jerry G." wrote in message news:WoydnU8t2MHTYp3VnZ2dnUVZ_vWtnZ2d@uniservecom munications... The diodes are probably breaking down. You need to have them rated at 2.8X of the voltage for the peak to peak from the AC. I would use diodes rated to at least 3000 V to 4000 V minimum in this case because the no load voltage is over 900 V. You can use 4 of 600 V in series to get the proper voltage rating. I would also put caps at about 0.005 uF / 5 kV rated across each diode. This would be for HF noise suppression. You should find out the required current needed for the supply load. The diodes should be rated to at least 3X the required current at minimum. This will allow for the inrush when the power supply is started up. The electrolytic filter caps have to get charged up. In series with each leg of diodes in series, I would put a 10 ohm 5 Watt resistor in an average tube power amp supply. If you use 1 Amp rated diodes, you can easily find diodes rated to 1000 Volts. This would allow for 900 Watts maximum load at 1000 Volts. Using 3 in series on each leg of the rectification path would be very adequate for a 1000 Volt no load source. I would not re-use the present diodes at this time. Most likely they may be damaged even if they read okay. Before going to all this trouble, make sure you find the cause of the original rectifier failure. It may be age, but a short or something pulling too much current should not be ruled out. If you want to go more authentic and you have the space, get an 8 pin octal socket, and a 5U4-GT tube. Knock out the holes in the chassis and install the tube rectifier assembly. You will need a high voltage isolated floating 5 Volt 2 Amp supply just for the heater. The heater is tied hot to the cathode of this tube. You can then feed the AC 900 Volts plate to plate, and the rectified plus source would be on the cathode. -- Jerry G. I'm not sure that 10 ohms is going to do too much to limit the inrush current at these sorts of voltages, and will produce little useable running voltage drop to compensate for the higher DC that will be produced by the replacement silicon diodes over the originalseleniumstack. I agree, 100 ohms is probably a more reasonable value. When working on old equipment like this I try to add enough resistance to keep the B+ at least 10% below the rating of the filer caps If the filter caps were rated at 450 I would add enough resistors after replacingseleniumdiodes to keep the voltage around 410 or so. This is just kind of a best guess way of doing things when a minimum amount of information is available. Jimmie First; thanks for all the insight on this. There just wasn't ANY info out there on the original Federal parts at all. I did find a rectifier listing on an old catalog page on a website, but these weren't listed at all. As mentioned, the one side of the circuit works fine. The part of the circuit in question is the 600V plate supply for two 7027A output tubes. I'm assuming since the tube plate current is rated from about 65ma to 450 ma there isn't a whole lot of amperage involved here, so I do agree that the 10 amp jobs I used is probably overkill. From the responses I'm assuming that the voltage rating isn't enough and replacing it with a 1-4kV unit should do the trick, along with a dropping resistor that after doing some circuit analysis seems necessary since there is a 15K 10W resistor in series with this part of the circuit, that is shunted by a relay switch once a time-delay tube relay times out and powers the coil of the switching relay - I think to enable output once the filaments of the preamp and voltage control circuits in the amplifier are heated. It sounds like I need a 1KV or greater diode with anywhere from 1-6 amp rating (I found some that are 1kV 6A in the shop) and just add a dropping resistor to get the voltage down to within spec under load. I also forgot to mention that the unit in question was originally 6 - 1 inch square pieces in the stack, but only two connections. The other unit that I replaced with the 10A 600V units was four pieces about 1 1/8" (or just slightly larger) square, but had three connections. This particular unit was on the 15V side of the supply (filament supply for several 12 volt filament tubes) and the 600V 10A silicons seem to work fine. The other part of the supply circuit - the 600V plate supply - is where I used one of the 600V 10A jobs to replace the 6-stack 1" square two-lead unit. Smaller but more in the stack must have equaled more PIV handling than the 600V 10A silicon I put where it was (with no dropping resistor). Don't know why it's so hard to find info on these older rectifier units. They hadn't gone bad either, I'm just replacing them to prevent filling the cutting room with toxic stink if they should decide to fail... |
#20
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Selenium rectifier question
I also forgot to mention that the unit in question was
originally 6 - 1 inch square pieces in the stack, but only two connections. The other unit that I replaced with the 10A 600V units was four pieces about 1 1/8" (or just slightly larger) square, but had three connections. This particular unit was on the 15V side of the supply (filament supply for several 12 volt filament tubes) and the 600V 10A silicons seem to work fine. The other part of the supply circuit - the 600V plate supply - is where I used one of the 600V 10A jobs to replace the 6-stack 1" square two-lead unit. Smaller but more in the stack must have equaled more PIV handling than the 600V 10A silicon I put where it was (with no dropping resistor). Don't know why it's so hard to find info on these older rectifier units. They hadn't gone bad either, I'm just replacing them to prevent filling the cutting room with toxic stink if they should decide to fail... I admit I am very confused at this point. The three leaded rectifier was actually two selenium diodes with a common cathode or anode. Your replacement here should work fine but check the filament voltage since it will be higher than before by one or two volts. 12.6 volt tubes will not like 14 volts over a long time period. There is no way a single 6 plate (stack) selenium rectifier can be a half wave rectifier for a 600 volt supply. Each rectifier plate can withstand only about 50 reverse volts and as others have said, you need at least three times that for a PIV rating. David |
#21
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Selenium rectifier question
On Apr 14, 9:27 am, "David" wrote:
I also forgot to mention that the unit in question was originally 6 - 1 inch square pieces in the stack, but only two connections. The other unit that I replaced with the 10A 600V units was four pieces about 1 1/8" (or just slightly larger) square, but had three connections. This particular unit was on the 15V side of the supply (filament supply for several 12 volt filament tubes) and the 600V 10A silicons seem to work fine. The other part of the supply circuit - the 600V plate supply - is where I used one of the 600V 10A jobs to replace the 6-stack 1" square two-lead unit. Smaller but more in the stack must have equaled more PIV handling than the 600V 10A silicon I put where it was (with no dropping resistor). Don't know why it's so hard to find info on these older rectifier units. They hadn't gone bad either, I'm just replacing them to prevent filling the cutting room with toxic stink if they should decide to fail... I admit I am very confused at this point. The three leaded rectifier was actually twoseleniumdiodes with a common cathode or anode. Your replacement here should work fine but check the filament voltage since it will be higher than before by one or two volts. 12.6 volt tubes will not like 14 volts over a long time period. There is no way a single 6 plate (stack)seleniumrectifier can be a half wave rectifier for a 600 volt supply. Each rectifier plate can withstand only about 50 reverse volts and as others have said, you need at least three times that for a PIV rating. David Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg Thanks. |
#22
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Selenium rectifier question
"EricM" wrote in message ... On Apr 14, 9:27 am, "David" wrote: I also forgot to mention that the unit in question was originally 6 - 1 inch square pieces in the stack, but only two connections. The other unit that I replaced with the 10A 600V units was four pieces about 1 1/8" (or just slightly larger) square, but had three connections. This particular unit was on the 15V side of the supply (filament supply for several 12 volt filament tubes) and the 600V 10A silicons seem to work fine. The other part of the supply circuit - the 600V plate supply - is where I used one of the 600V 10A jobs to replace the 6-stack 1" square two-lead unit. Smaller but more in the stack must have equaled more PIV handling than the 600V 10A silicon I put where it was (with no dropping resistor). Don't know why it's so hard to find info on these older rectifier units. They hadn't gone bad either, I'm just replacing them to prevent filling the cutting room with toxic stink if they should decide to fail... I admit I am very confused at this point. The three leaded rectifier was actually twoseleniumdiodes with a common cathode or anode. Your replacement here should work fine but check the filament voltage since it will be higher than before by one or two volts. 12.6 volt tubes will not like 14 volts over a long time period. There is no way a single 6 plate (stack)seleniumrectifier can be a half wave rectifier for a 600 volt supply. Each rectifier plate can withstand only about 50 reverse volts and as others have said, you need at least three times that for a PIV rating. David Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg Thanks. I looked at the schematic and as I suspected, none of the selenium rectifiers are not involved in the 600 volt supply. CR2 A&B generate the 12.6 volt filament voltage and can be adjusted with R1. No problem there. The other selenium rectifier CR1 is to generate a negative bias supply.which is also adjustable and further clamped by Zener CR3. The high voltage is rectified by CR4 and CR5 which, I assume are silicon diodes that you have not touched. The diodes you used for the selenium replacement are an overkill but should not be related to your problem. Are you sure the -38 is really there and is in fact a minus voltage? If so, at this point I would check the CR4 and CR5 diodes and other parts of the 600 volt circuitry to see if you blew something else when working on this unit. David |
#23
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Selenium rectifier question
"David" wrote in message t... "EricM" wrote in message ... On Apr 14, 9:27 am, "David" wrote: I also forgot to mention that the unit in question was originally 6 - 1 inch square pieces in the stack, but only two connections. The other unit that I replaced with the 10A 600V units was four pieces about 1 1/8" (or just slightly larger) square, but had three connections. This particular unit was on the 15V side of the supply (filament supply for several 12 volt filament tubes) and the 600V 10A silicons seem to work fine. The other part of the supply circuit - the 600V plate supply - is where I used one of the 600V 10A jobs to replace the 6-stack 1" square two-lead unit. Smaller but more in the stack must have equaled more PIV handling than the 600V 10A silicon I put where it was (with no dropping resistor). Don't know why it's so hard to find info on these older rectifier units. They hadn't gone bad either, I'm just replacing them to prevent filling the cutting room with toxic stink if they should decide to fail... I admit I am very confused at this point. The three leaded rectifier was actually twoseleniumdiodes with a common cathode or anode. Your replacement here should work fine but check the filament voltage since it will be higher than before by one or two volts. 12.6 volt tubes will not like 14 volts over a long time period. There is no way a single 6 plate (stack)seleniumrectifier can be a half wave rectifier for a 600 volt supply. Each rectifier plate can withstand only about 50 reverse volts and as others have said, you need at least three times that for a PIV rating. David Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg Thanks. I looked at the schematic and as I suspected, none of the selenium rectifiers are not involved in the 600 volt supply. CR2 A&B generate the 12.6 volt filament voltage and can be adjusted with R1. No problem there. The other selenium rectifier CR1 is to generate a negative bias supply.which is also adjustable and further clamped by Zener CR3. The high voltage is rectified by CR4 and CR5 which, I assume are silicon diodes that you have not touched. The diodes you used for the selenium replacement are an overkill but should not be related to your problem. Are you sure the -38 is really there and is in fact a minus voltage? If so, at this point I would check the CR4 and CR5 diodes and other parts of the 600 volt circuitry to see if you blew something else when working on this unit. David I wonder where exactly the 600v next goes ? I see that there is a further 1:1 transformer-isolated supply to the "regulator filament". As they've gone to this much trouble to isolate it, could it be a regulator for the 600v maybe ?? Arfa |
#24
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Selenium rectifier question
EricM wrote:
Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg I'd disconnect the relay (S-1 and VS3) and comfortably check all other voltages (value, polarity, ripple). If ok, I'd power off and check the electrolytics in the 600 V circuitry (otoh, if they do not look exploded, they are probably ok). Then the fault is somewhere else in the device. BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? Regards, H. |
#25
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Selenium rectifier question
On Apr 16, 4:01 am, "Arfa Daily" wrote:
"David" wrote in message t... "EricM" wrote in message ... On Apr 14, 9:27 am, "David" wrote: I also forgot to mention that the unit in question was originally 6 - 1 inch square pieces in the stack, but only two connections. The other unit that I replaced with the 10A 600V units was four pieces about 1 1/8" (or just slightly larger) square, but had three connections. This particular unit was on the 15V side of the supply (filament supply for several 12 volt filament tubes) and the 600V 10A silicons seem to work fine. The other part of the supply circuit - the 600V plate supply - is where I used one of the 600V 10A jobs to replace the 6-stack 1" square two-lead unit. Smaller but more in the stack must have equaled more PIV handling than the 600V 10A silicon I put where it was (with no dropping resistor). Don't know why it's so hard to find info on these older rectifier units. They hadn't gone bad either, I'm just replacing them to prevent filling the cutting room with toxic stink if they should decide to fail... I admit I am very confused at this point. The three leaded rectifier was actually twoseleniumdiodes with a common cathode or anode. Your replacement here should work fine but check the filament voltage since it will be higher than before by one or two volts. 12.6 volt tubes will not like 14 volts over a long time period. There is no way a single 6 plate (stack)seleniumrectifier can be a half wave rectifier for a 600 volt supply. Each rectifier plate can withstand only about 50 reverse volts and as others have said, you need at least three times that for a PIV rating. David Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing?http://img410.imageshack.us/img410/4691/1567pscb9.jpg Thanks. I looked at the schematic and as I suspected, none of theselenium rectifiers are not involved in the 600 volt supply. CR2 A&B generate the 12.6 volt filament voltage and can be adjusted with R1. No problem there. The otherseleniumrectifier CR1 is to generate a negative bias supply.which is also adjustable and further clamped by Zener CR3. The high voltage is rectified by CR4 and CR5 which, I assume are silicon diodes that you have not touched. The diodes you used for theselenium replacement are an overkill but should not be related to your problem. Are you sure the -38 is really there and is in fact a minus voltage? If so, at this point I would check the CR4 and CR5 diodes and other parts of the 600 volt circuitry to see if you blew something else when working on this unit. David I wonder where exactly the 600v next goes ? I see that there is a further 1:1 transformer-isolated supply to the "regulator filament". As they've gone to this much trouble to isolate it, could it be a regulator for the 600v maybe ?? Arfa Here's a link to the rest of the device; the vacuum tube amplifier http://www.mediafire.com/?zdmyygvyfxn It's a large image in order to be able to scale it so you can see what's what so I needed to do a .pdf. |
#26
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Selenium rectifier question
On Apr 16, 7:25 am, Heinz Schmitz wrote:
EricM wrote: Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg I'd disconnect the relay (S-1 and VS3) and comfortably check all other voltages (value, polarity, ripple). If ok, I'd power off and check the electrolytics in the 600 V circuitry (otoh, if they do not look exploded, they are probably ok). Then the fault is somewhere else in the device. BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? Regards, H. This is also a problem. The original 1N1239 rectifiers only have three pins on the bottom at locations 4, 6, and 8, and the 'key'. There is no pin on the device at #2, but the two wires from the relay switch pole that is NC (until the coil is powered) are tied to #2 the socket. (It's not connected to chassis ground either, which might be inferred by the schematic - they're just meaning that two wires are tied to #2 on the socket, even though there is no pin on the 1N1239 at that location.) I ordered newer replacements for these from americanmicrosemiconductor.com - they were the only place on the internet that had exact replacements for the '1N1239' Sarkes Tarzian center tapped rectifier. HOWEVER, when the new replacements - that look much more like a metal envelope vacuum tube than the originals - they have all pins and are shorter, there's no 600V on the output. Just a few millivolts of nothing. The newer units must be wired differently than the originals. The 1N1239 was a replacement for the 5R4 vacuum tube rectifier; I also located another online vendor that sells 'C-Cap' rectifier replacements and he states that his 5R4 replacement should work. I'm debating whether or not to order some to test though, since the originals seem to be oddballs of some type. And essentially what the relay does, is shunt resistor R5, as pins 2 and 8 seem to be looped no matter what position the relay is in. This one is really a pain - I've never encountered a PS like this one... |
#28
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Selenium rectifier question
On Apr 16, 12:30 pm, Don Bowey wrote:
On 4/16/08 9:59 AM, in article , "EricM" wrote: On Apr 16, 7:25 am, Heinz Schmitz wrote: EricM wrote: Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg I'd disconnect the relay (S-1 and VS3) and comfortably check all other voltages (value, polarity, ripple). If ok, I'd power off and check the electrolytics in the 600 V circuitry (otoh, if they do not look exploded, they are probably ok). Then the fault is somewhere else in the device. BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? Regards, H. This is also a problem. The original 1N1239 rectifiers only have three pins on the bottom at locations 4, 6, and 8, and the 'key'. There is no pin on the device at #2, but the two wires from the relay switch pole that is NC (until the coil is powered) are tied to #2 the socket. (It's not connected to chassis ground either, which might be inferred by the schematic - they're just meaning that two wires are tied to #2 on the socket, even though there is no pin on the 1N1239 at that location.) I ordered newer replacements for these from americanmicrosemiconductor.com - they were the only place on the internet that had exact replacements for the '1N1239' Sarkes Tarzian center tapped rectifier. HOWEVER, when the new replacements - that look much more like a metal envelope vacuum tube than the originals - they have all pins and are shorter, there's no 600V on the output. Just a few millivolts of nothing. The newer units must be wired differently than the originals. The 1N1239 was a replacement for the 5R4 vacuum tube rectifier; I also located another online vendor that sells 'C-Cap' rectifier replacements and he states that his 5R4 replacement should work. I'm debating whether or not to order some to test though, since the originals seem to be oddballs of some type. And essentially what the relay does, is shunt resistor R5, as pins 2 and 8 seem to be looped no matter what position the relay is in. This one is really a pain - I've never encountered a PS like this one... All the "relay" does is to complete a low resistance path from the 600 V voltage source, to the filter caps AFTER a time delay has (gently via 15k) pre-charged the filter caps. Disconnect the 600V lead from the PS to the Amp and see which way the problem is. If the fuse still blows, trouble shoot the PS. You do have a voltmeter? Yes, the weird part about this is that before doing any work on the power supplies (i.e. everything working) the output voltages with no load were around 17 on the 12.6 legs, -38 on the bias, 6.7 - 7.2 on the 6.3 volt legs, and nearly 930V on the "600" output. I used a Variac to bring things up slowly after doing the modifications to check the output and it was nearly the same on all outputs (again, no load). Hooked the cables up to the amp and used a Variac again, and the 17 was pulled down to around 9.7 once under load, the -38 remained about the same, the filament voltages were all within 6.3 - 7.1V, and the plate side of the output transformer read about 500V, but once the voltage got nearly up to full input voltage and the relay closed (110-120) the 5A fuse popped. If I disconnect the 600V connection at the amp - the fuse doesn't blow. The amps and components test fine and no changes have been made there since everything was working. One thought though, and I'm not sure if it makes sense or not; I measured the resistance of the selenium I removed in the bias circuit - which shares the "common" with the 600V supply - and it was about 1.4 Meg. The resistance across the silicon diode I replaced it with is only around 830K. Forward voltage drop aside - is it possible that since the new component doesn't have the same resistance characteristic as the new that adding a "dropping resistor" per se would increase the resistance and balance out the circuit? I've put a 1/2 watt 330K resistor in series with one of the 10A 600V diodes that I used, and the resistance then measures around 1.4 Meg, but I doubt a 1/2 watt unit would stand up to the circuit load. I'd probably have to have at least a 10W unit, and 330K in 10W is hard to locate. Does this make sense? I'm running out of ideas with this thing... :/ |
#29
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Selenium rectifier question
On 4/16/08 12:11 PM, in article
, "EricM" wrote: On Apr 16, 12:30 pm, Don Bowey wrote: On 4/16/08 9:59 AM, in article , "EricM" wrote: On Apr 16, 7:25 am, Heinz Schmitz wrote: EricM wrote: Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg I'd disconnect the relay (S-1 and VS3) and comfortably check all other voltages (value, polarity, ripple). If ok, I'd power off and check the electrolytics in the 600 V circuitry (otoh, if they do not look exploded, they are probably ok). Then the fault is somewhere else in the device. BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? Regards, H. This is also a problem. The original 1N1239 rectifiers only have three pins on the bottom at locations 4, 6, and 8, and the 'key'. There is no pin on the device at #2, but the two wires from the relay switch pole that is NC (until the coil is powered) are tied to #2 the socket. (It's not connected to chassis ground either, which might be inferred by the schematic - they're just meaning that two wires are tied to #2 on the socket, even though there is no pin on the 1N1239 at that location.) I ordered newer replacements for these from americanmicrosemiconductor.com - they were the only place on the internet that had exact replacements for the '1N1239' Sarkes Tarzian center tapped rectifier. HOWEVER, when the new replacements - that look much more like a metal envelope vacuum tube than the originals - they have all pins and are shorter, there's no 600V on the output. Just a few millivolts of nothing. The newer units must be wired differently than the originals. The 1N1239 was a replacement for the 5R4 vacuum tube rectifier; I also located another online vendor that sells 'C-Cap' rectifier replacements and he states that his 5R4 replacement should work. I'm debating whether or not to order some to test though, since the originals seem to be oddballs of some type. And essentially what the relay does, is shunt resistor R5, as pins 2 and 8 seem to be looped no matter what position the relay is in. This one is really a pain - I've never encountered a PS like this one... All the "relay" does is to complete a low resistance path from the 600 V voltage source, to the filter caps AFTER a time delay has (gently via 15k) pre-charged the filter caps. Disconnect the 600V lead from the PS to the Amp and see which way the problem is. If the fuse still blows, trouble shoot the PS. You do have a voltmeter? Yes, the weird part about this is that before doing any work on the power supplies (i.e. everything working) the output voltages with no load were around 17 on the 12.6 legs, -38 on the bias, 6.7 - 7.2 on the 6.3 volt legs, and nearly 930V on the "600" output. I used a Variac to bring things up slowly after doing the modifications to check the output and it was nearly the same on all outputs (again, no load). Hooked the cables up to the amp and used a Variac again, and the 17 was pulled down to around 9.7 once under load, the -38 remained about the same, the filament voltages were all within 6.3 - 7.1V, and the plate side of the output transformer read about 500V, but once the voltage got nearly up to full input voltage and the relay closed (110-120) the 5A fuse popped. If I disconnect the 600V connection at the amp - the fuse doesn't blow. The amps and components test fine and no changes have been made there since everything was working. One thought though, and I'm not sure if it makes sense or not; I measured the resistance of the selenium I removed in the bias circuit - which shares the "common" with the 600V supply - and it was about 1.4 Meg. Measured in or out of the circuit? Forward or reverse? At what voltage was the resistance measured? It's been a while since I worked on anything using a selenium stack, but....... They age. The forward resistance goes up. I was not ever impressed with the reverse resistance, and 1.4 Meg might be ok. When changing them out with silicon, I always added a series resistor. As I recall, I commonly used about 300 Ohms for a 75 to 100 mA selenium change-out, but 50 to 100 Ohms might be more appropriate for this PS The resistance across the silicon diode I replaced it with is only around 830K. That is too Low. The forward resistance should be only a few Ohms, and the reverse will be many MegOhms. Forward voltage drop aside - is it possible that since the new component doesn't have the same resistance characteristic as the new that adding a "dropping resistor" per se would increase the resistance and balance out the circuit? I've put a 1/2 watt 330K resistor in series with one of the 10A 600V diodes that I used, and the resistance then measures around 1.4 Meg, but I doubt a 1/2 watt unit would stand up to the circuit load. I'd probably have to have at least a 10W unit, and 330K in 10W is hard to locate. Does this make sense? I'm running out of ideas with this thing... :/ Putting that much resistance in series with the diode renders it useless. The Amp is going to draw a lot of current, so any resistance needs to be relatively low, and it needs to have a much higher power rating. Ohm's Law is your friend. Recheck your silicon diode's front and back resistances. If they don't agree with what I posted above, either they are defective or your test voltage is not suitable. It may be that one of the filter caps is breaking down. Do you have any spare 40 to 80 Mfd, 400V caps? Don |
#30
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Selenium rectifier question
"EricM" wrote in message ... On Apr 16, 4:01 am, "Arfa Daily" wrote: "David" wrote in message t... "EricM" wrote in message ... On Apr 14, 9:27 am, "David" wrote: I also forgot to mention that the unit in question was originally 6 - 1 inch square pieces in the stack, but only two connections. The other unit that I replaced with the 10A 600V units was four pieces about 1 1/8" (or just slightly larger) square, but had three connections. This particular unit was on the 15V side of the supply (filament supply for several 12 volt filament tubes) and the 600V 10A silicons seem to work fine. The other part of the supply circuit - the 600V plate supply - is where I used one of the 600V 10A jobs to replace the 6-stack 1" square two-lead unit. Smaller but more in the stack must have equaled more PIV handling than the 600V 10A silicon I put where it was (with no dropping resistor). Don't know why it's so hard to find info on these older rectifier units. They hadn't gone bad either, I'm just replacing them to prevent filling the cutting room with toxic stink if they should decide to fail... I admit I am very confused at this point. The three leaded rectifier was actually twoseleniumdiodes with a common cathode or anode. Your replacement here should work fine but check the filament voltage since it will be higher than before by one or two volts. 12.6 volt tubes will not like 14 volts over a long time period. There is no way a single 6 plate (stack)seleniumrectifier can be a half wave rectifier for a 600 volt supply. Each rectifier plate can withstand only about 50 reverse volts and as others have said, you need at least three times that for a PIV rating. David Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing?http://img410.imageshack.us/img410/4691/1567pscb9.jpg Thanks. I looked at the schematic and as I suspected, none of theselenium rectifiers are not involved in the 600 volt supply. CR2 A&B generate the 12.6 volt filament voltage and can be adjusted with R1. No problem there. The otherseleniumrectifier CR1 is to generate a negative bias supply.which is also adjustable and further clamped by Zener CR3. The high voltage is rectified by CR4 and CR5 which, I assume are silicon diodes that you have not touched. The diodes you used for theselenium replacement are an overkill but should not be related to your problem. Are you sure the -38 is really there and is in fact a minus voltage? If so, at this point I would check the CR4 and CR5 diodes and other parts of the 600 volt circuitry to see if you blew something else when working on this unit. David I wonder where exactly the 600v next goes ? I see that there is a further 1:1 transformer-isolated supply to the "regulator filament". As they've gone to this much trouble to isolate it, could it be a regulator for the 600v maybe ?? Arfa Here's a link to the rest of the device; the vacuum tube amplifier http://www.mediafire.com/?zdmyygvyfxn It's a large image in order to be able to scale it so you can see what's what so I needed to do a .pdf. Assuming that the power supply runs without blowing the fuse, when it is disconnected from the power amp, then looking at the schematic, it seems to me that tracking down the problem will be relatively simple. But before going any further down that route, can we get a bit clearer on how exactly you have gotten to the point that you are at now? First, did the psu / amp combination ever work before you started work on it, or has it been blowing fuses all along ? The LT selenium reccies that you replaced just for reliability's sake can be discounted I think. What was the reasoning behind replacing the HT rectifier packs ? As you imply that these are differently wired from the originals, could this be anything to do with the current problems ? I'm sure that you have described some of this reasoning elsewhere in the thread in odd bits, but it would be helpful if you could just go through the whole of how you have reached the point you are now at, all in one go. Arfa |
#31
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Selenium rectifier question
"Don Bowey" wrote in message ... On 4/16/08 12:11 PM, in article , "EricM" wrote: On Apr 16, 12:30 pm, Don Bowey wrote: On 4/16/08 9:59 AM, in article , "EricM" wrote: On Apr 16, 7:25 am, Heinz Schmitz wrote: EricM wrote: Here's a link to the schematic; after replacing CR1 and CR2A/B with 10 amp 600 V silicon diodes, when the relay closes to enable the 600V plate voltage, the main power fuse F1 blows. I'm not sure I need dropping resistors, because the output voltage on the 12.6 and -38 terminals is very close to what it should be. Is there something I'm missing? http://img410.imageshack.us/img410/4691/1567pscb9.jpg I'd disconnect the relay (S-1 and VS3) and comfortably check all other voltages (value, polarity, ripple). If ok, I'd power off and check the electrolytics in the 600 V circuitry (otoh, if they do not look exploded, they are probably ok). Then the fault is somewhere else in the device. BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? Regards, H. This is also a problem. The original 1N1239 rectifiers only have three pins on the bottom at locations 4, 6, and 8, and the 'key'. There is no pin on the device at #2, but the two wires from the relay switch pole that is NC (until the coil is powered) are tied to #2 the socket. (It's not connected to chassis ground either, which might be inferred by the schematic - they're just meaning that two wires are tied to #2 on the socket, even though there is no pin on the 1N1239 at that location.) I ordered newer replacements for these from americanmicrosemiconductor.com - they were the only place on the internet that had exact replacements for the '1N1239' Sarkes Tarzian center tapped rectifier. HOWEVER, when the new replacements - that look much more like a metal envelope vacuum tube than the originals - they have all pins and are shorter, there's no 600V on the output. Just a few millivolts of nothing. The newer units must be wired differently than the originals. The 1N1239 was a replacement for the 5R4 vacuum tube rectifier; I also located another online vendor that sells 'C-Cap' rectifier replacements and he states that his 5R4 replacement should work. I'm debating whether or not to order some to test though, since the originals seem to be oddballs of some type. And essentially what the relay does, is shunt resistor R5, as pins 2 and 8 seem to be looped no matter what position the relay is in. This one is really a pain - I've never encountered a PS like this one... All the "relay" does is to complete a low resistance path from the 600 V voltage source, to the filter caps AFTER a time delay has (gently via 15k) pre-charged the filter caps. Disconnect the 600V lead from the PS to the Amp and see which way the problem is. If the fuse still blows, trouble shoot the PS. You do have a voltmeter? Yes, the weird part about this is that before doing any work on the power supplies (i.e. everything working) the output voltages with no load were around 17 on the 12.6 legs, -38 on the bias, 6.7 - 7.2 on the 6.3 volt legs, and nearly 930V on the "600" output. I used a Variac to bring things up slowly after doing the modifications to check the output and it was nearly the same on all outputs (again, no load). Hooked the cables up to the amp and used a Variac again, and the 17 was pulled down to around 9.7 once under load, the -38 remained about the same, the filament voltages were all within 6.3 - 7.1V, and the plate side of the output transformer read about 500V, but once the voltage got nearly up to full input voltage and the relay closed (110-120) the 5A fuse popped. If I disconnect the 600V connection at the amp - the fuse doesn't blow. The amps and components test fine and no changes have been made there since everything was working. One thought though, and I'm not sure if it makes sense or not; I measured the resistance of the selenium I removed in the bias circuit - which shares the "common" with the 600V supply - and it was about 1.4 Meg. Measured in or out of the circuit? Forward or reverse? At what voltage was the resistance measured? It's been a while since I worked on anything using a selenium stack, but....... They age. The forward resistance goes up. I was not ever impressed with the reverse resistance, and 1.4 Meg might be ok. When changing them out with silicon, I always added a series resistor. As I recall, I commonly used about 300 Ohms for a 75 to 100 mA selenium change-out, but 50 to 100 Ohms might be more appropriate for this PS The resistance across the silicon diode I replaced it with is only around 830K. Forward voltage drop aside - is it possible that since the new component doesn't have the same resistance characteristic as the new that adding a "dropping resistor" per se would increase the resistance and balance out the circuit? I've put a 1/2 watt 330K resistor in series with one of the 10A 600V diodes that I used, and the resistance then measures around 1.4 Meg, but I doubt a 1/2 watt unit would stand up to the circuit load. I'd probably have to have at least a 10W unit, and 330K in 10W is hard to locate. Does this make sense? I'm running out of ideas with this thing... :/ The forward resistance of a typical silicon diode will be about 700 ohms to 1k ohm, measured on a typical analogue multimeter. Reverse resistance will be, to all intents and purposes, infinity. Reading again where you currently are, and how you got there, it seems that before you started 'modifying' the rig, it worked. The only implication of this is that the current problem must be down to something you have done yourself. Looking at the sorts of values of resistor that you are trying to work with, it is clear that your understanding of how this equipment should work, is a little sketchy. Whilst tube based equipment is actually very simple in design concept, and normally a breeze to troubleshoot, it is actually quite 'specialist', and if you are not used to working on it, regrettably, you may be getting yourself out of your depth on this one. Unless you have a clear idea of exactly how to troubleshoot the problem, I think that it might be time to abandon your efforts, and call in some on-the-spot help. I'm not trying to deliberately put you off - or put you down even - just offering some good honest advice with the experience of many years at this. Arfa |
#32
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Selenium rectifier question
EricM wrote:
BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? The 1N1239 was a replacement for the 5R4 vacuum tube rectifier; Oh, that explains it. Then the 5R4 ist a directly heated rectifier tube and the 5 Volts AC are the heater power. This is, you may disconnect 12 and 13 from the mains transformer when using selenium or other semiconductor rectifiers. I also located another online vendor that sells 'C-Cap' rectifier replacements and he states that his 5R4 replacement should work. I'm debating whether or not to order some to test though, Investments into faulty equipment mostly turn out wrong, if a sound reason for the purchase is not present :-). And essentially what the relay does, is shunt resistor R5, To give the amp tubes time to heat up before anode etc power is applied. Very reasonable. as pins 2 and 8 seem to be looped no matter what position the relay is in. This one is really a pain - I've never encountered a PS like this one... It looks quite ok once we understand everything :-). Now, once the power supply seems to be ok, I would follow the 600 V wiring into the amp with an Ohm-Meter and try to locate a low resitance to ground. Next I would check all anode-to-grid caps like eg C19 at V8b. If some of those leak, the grid will not be negative enough and anode current will go through the roof. I'd disconnect T2 on the primary side and measure the resistance of the windings and the resistance to ground, to prove that the transformer is still ok. Well, much everything like in a common radio repair :-). Regards, H. |
#33
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Selenium rectifier question
On Apr 17, 6:35 am, Heinz Schmitz wrote:
EricM wrote: BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? The 1N1239 was a replacement for the 5R4 vacuum tube rectifier; Oh, that explains it. Then the 5R4 ist a directly heated rectifier tube and the 5 Volts AC are the heater power. This is, you may disconnect 12 and 13 from the mains transformer when usingseleniumor other semiconductor rectifiers. I also located another online vendor that sells 'C-Cap' rectifier replacements and he states that his 5R4 replacement should work. I'm debating whether or not to order some to test though, Investments into faulty equipment mostly turn out wrong, if a sound reason for the purchase is not present :-). And essentially what the relay does, is shunt resistor R5, To give the amp tubes time to heat up before anode etc power is applied. Very reasonable. as pins 2 and 8 seem to be looped no matter what position the relay is in. This one is really a pain - I've never encountered a PS like this one... It looks quite ok once we understand everything :-). Now, once the power supply seems to be ok, I would follow the 600 V wiring into the amp with an Ohm-Meter and try to locate a low resitance to ground. Next I would check all anode-to-grid caps like eg C19 at V8b. If some of those leak, the grid will not be negative enough and anode current will go through the roof. I'd disconnect T2 on the primary side and measure the resistance of the windings and the resistance to ground, to prove that the transformer is still ok. Well, much everything like in a common radio repair :-). Regards, H. Actually made some progress. Yes, a previous poster was correct that my understanding is "sketchy" That's why I'm posting here... I didn't replace the large Sarkes Tarzians, but did replace the selenium stacks. I do intend to put 5R4's back in the PS for rectifiers though, as due to their age they may be contributing to the overvoltage in the 600V circuit (i.e. reading 900+ when all's supposed to be present is around 600). Have since found out from another tech that the silicon's I used elsewhere in the PS circuit are no problem since they're not part of the HV circuit, and their output voltages under load measure normal. Will add a small dropping resistor though to prevent damage to the tubes. One problem was that there was a cap in the 600V circuit on the amp side that was conducting - basically a 600V to ground. Not good, and was causing the fuse to blow. Replaced it and got the amp functioning and not blowing fuses, but after applying a test signal from a tone generator, something 'opened' and I am getting some 60 hz buzz in the output, which I think might be one or both of the two 80/450 caps in the power supply that were damaged by the fuse blowing several times during troubleshooting. In addition, I did find that two other caps in the amp were getting bad (old can electrolytics) - made "new" ones and things got better, but still 'buzzing'. I also suspect some of the old can caps (lower voltages) in the power supply in addition to the large 450V units, as at this point there isn't anything else in the amp that is old and could be shorting or leaking. All of the signal caps have been replaced with Auricaps. Been a lot of work, but I think I'm close to completing the project. |
#34
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Selenium rectifier question
On Apr 19, 9:37 pm, EricM wrote:
On Apr 17, 6:35 am, Heinz Schmitz wrote: EricM wrote: BTW, what is connectors 2 on CR4 and CR5? Does somebody switch from 8 to 2 at some point? The 1N1239 was a replacement for the 5R4 vacuum tube rectifier; Oh, that explains it. Then the 5R4 ist a directly heated rectifier tube and the 5 Volts AC are the heater power. This is, you may disconnect 12 and 13 from the mains transformer when usingseleniumor other semiconductor rectifiers. I also located another online vendor that sells 'C-Cap' rectifier replacements and he states that his 5R4 replacement should work. I'm debating whether or not to order some to test though, Investments into faulty equipment mostly turn out wrong, if a sound reason for the purchase is not present :-). And essentially what the relay does, is shunt resistor R5, To give the amp tubes time to heat up before anode etc power is applied. Very reasonable. as pins 2 and 8 seem to be looped no matter what position the relay is in. This one is really a pain - I've never encountered a PS like this one... It looks quite ok once we understand everything :-). Now, once the power supply seems to be ok, I would follow the 600 V wiring into the amp with an Ohm-Meter and try to locate a low resitance to ground. Next I would check all anode-to-grid caps like eg C19 at V8b. If some of those leak, the grid will not be negative enough and anode current will go through the roof. I'd disconnect T2 on the primary side and measure the resistance of the windings and the resistance to ground, to prove that the transformer is still ok. Well, much everything like in a common radio repair :-). Regards, H. Actually made some progress. Yes, a previous poster was correct that my understanding is "sketchy" That's why I'm posting here... I didn't replace the large Sarkes Tarzians, but did replace theseleniumstacks. I do intend to put 5R4's back in the PS for rectifiers though, as due to their age they may be contributing to the overvoltage in the 600V circuit (i.e. reading 900+ when all's supposed to be present is around 600). Have since found out from another tech that the silicon's I used elsewhere in the PS circuit are no problem since they're not part of the HV circuit, and their output voltages under load measure normal. Will add a small dropping resistor though to prevent damage to the tubes. One problem was that there was a cap in the 600V circuit on the amp side that was conducting - basically a 600V to ground. Not good, and was causing the fuse to blow. Replaced it and got the amp functioning and not blowing fuses, but after applying a test signal from a tone generator, something 'opened' and I am getting some 60 hz buzz in the output, which I think might be one or both of the two 80/450 caps in the power supply that were damaged by the fuse blowing several times during troubleshooting. In addition, I did find that two other caps in the amp were getting bad (old can electrolytics) - made "new" ones and things got better, but still 'buzzing'. I also suspect some of the old can caps (lower voltages) in the power supply in addition to the large 450V units, as at this point there isn't anything else in the amp that is old and could be shorting or leaking. All of the signal caps have been replaced with Auricaps. Been a lot of work, but I think I'm close to completing the project. Forgot to mention that the 'buzzing' only starts after the relay closes - so more evidence that it's either the 80/450's in the PS, or possibly a problem somewhere around the voltage divider/0A2/6DR7 portion of the circuit that is fed from the 600V terminal in the amp. |
#35
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Selenium rectifier question
On Sat, 19 Apr 2008 19:42:23 -0700 (PDT), EricM
wrote: Forgot to mention that the 'buzzing' only starts after the relay closes - so more evidence that it's either the 80/450's in the PS, or possibly a problem somewhere around the voltage divider/0A2/6DR7 portion of the circuit that is fed from the 600V terminal in the amp. Not possible that it is the relay itself that is mechanically buzzing perhaps? Peter |
#36
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Selenium rectifier question
On Apr 20, 5:15 am, Peter Dettmann wrote:
On Sat, 19 Apr 2008 19:42:23 -0700 (PDT), EricM wrote: Forgot to mention that the 'buzzing' only starts after the relay closes - so more evidence that it's either the 80/450's in the PS, or possibly a problem somewhere around the voltage divider/0A2/6DR7 portion of the circuit that is fed from the 600V terminal in the amp. Not possible that it is the relay itself that is mechanically buzzing perhaps? Peter The relay itself isn't making any noise; it did 'buzz' a little before the fuse blew prior to fixing that problem, but it's a 60hz noise in the speaker now. Suspect the PS since most everything in the amp that could leak 60hz has been replaced. |
#37
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Selenium rectifier question
"EricM" wrote in message ... On Apr 20, 5:15 am, Peter Dettmann wrote: On Sat, 19 Apr 2008 19:42:23 -0700 (PDT), EricM wrote: Forgot to mention that the 'buzzing' only starts after the relay closes - so more evidence that it's either the 80/450's in the PS, or possibly a problem somewhere around the voltage divider/0A2/6DR7 portion of the circuit that is fed from the 600V terminal in the amp. Not possible that it is the relay itself that is mechanically buzzing perhaps? Peter The relay itself isn't making any noise; it did 'buzz' a little before the fuse blew prior to fixing that problem, but it's a 60hz noise in the speaker now. Suspect the PS since most everything in the amp that could leak 60hz has been replaced. Is the buzz affected by the volume control ? Arfa |
#38
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Selenium rectifier question
On Apr 20, 8:04 pm, "Arfa Daily" wrote:
"EricM" wrote in message ... On Apr 20, 5:15 am, Peter Dettmann wrote: On Sat, 19 Apr 2008 19:42:23 -0700 (PDT), EricM wrote: Forgot to mention that the 'buzzing' only starts after the relay closes - so more evidence that it's either the 80/450's in the PS, or possibly a problem somewhere around the voltage divider/0A2/6DR7 portion of the circuit that is fed from the 600V terminal in the amp. Not possible that it is the relay itself that is mechanically buzzing perhaps? Peter The relay itself isn't making any noise; it did 'buzz' a little before the fuse blew prior to fixing that problem, but it's a 60hz noise in the speaker now. Suspect the PS since most everything in the amp that could leak 60hz has been replaced. Is the buzz affected by the volume control ? Arfa There is no volume control as this is a power amp only, however increasing or decreasing the input signal doesn't affect the buzzing. Just a 60Hz drone... |
#39
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Selenium rectifier question
On Sun, 20 Apr 2008 19:00:58 -0700 (PDT), EricM
wrote: Is the buzz affected by the volume control ? Arfa There is no volume control as this is a power amp only, however increasing or decreasing the input signal doesn't affect the buzzing. Just a 60Hz drone... It helps if you can check with a CRO to find if it is 60Hz or 120 Hz (120Hz will come from inadequate filtering in the power supply). Work back wards logically to find the source. Initially leave only the output circuit feeding the speaker, and see if the Hum is still there. Then keep adding stages back to the input till the hum returns. You are then better able to analyse the situation. Peter |
#40
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Selenium rectifier question
EricM wrote:
Forgot to mention that the 'buzzing' only starts after the relay closes - Well of course it does, because before that the amp isn't working at all. A tube amp without anode voltage is just a refined heater. Do not forget that this is a tube device. Some of the tube cathodes are heated with 6.3 Volts alternating current of 60 Hz. If there is a cathode-heater-leak (due to tube age) you get AC into the signal path. Note that the preamp stages are operated with 400 Volts off the stabilizer circuit around V9 - V10. So have a look at C20 / C2 - they should neutralize AC ripple there. I'm scratching my head about connectors 3 and 4 on TS2 named regulator filament. Somehow TS2 in the ps-schematic doesn't seem to be TS2 in the amp schematic. Regards, H. |
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