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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Repair method
I am working on a little board that is part of a big coin op redemption
piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ |
#2
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Repair method
"russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ Might be helpful to know what the problem is. I repair some boards for a commercial operation, that has machines that use them all over the place. In theory, these need the rest of the machine as well, but by providing these boards with power on the bench, and then simulating the inputs with switches, the CPU clock and strobe signals with a couple of 555 timers and the output loads with power resistors with LEDs across them, I am able to carry out full diagnostic checks on every aspect of the board's operation, and repair them with absolute confidence. Might be possible to do the same - especially if you are likely to have to do more ?? Arfa |
#3
Posted to sci.electronics.repair
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Repair method
"russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ The first step to any effective troubleshooting is to understand the function of the circuit. Without that info you can't really do very much. Next you have to understand the individual components and their relation to the function of the circuit. What does the board do? What are its inputs and outputs? What components are these ICs and transistors that you listed? Leonard |
#4
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Repair method
"russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ Here's a thought...... maybe only practical if the IC's are through-hole (not surface mount). I was faced with a similar problem which involved a car wash facility with about a dozen exact duplicate PCB's (and one spare!). Instead of trying to reinvent the entire operation (no schematics or manuals, of course), I noted that new IC's were available for about $.30 each, and the transistors were even less. Just change them all! Didn't take much more time than first troubleshooting and then repairing (which involved replacing something anyhow) Dumb, stupid and lazy? You bet! But, hey.... I could get the car wash up and running pretty darn quick. Old Chief Lynn |
#5
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Repair method
russ lavergne wrote:
I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ What's wrong with the boards? A DMM with a diode check function is probably the best tool for the job, just test all the transistors, they're the most likely fault in a machine like that which drives motors or lamps. |
#6
Posted to sci.electronics.repair
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Repair method
James Sweet wrote in
news:I9OBf.32350$jd5.18427@trnddc02: russ lavergne wrote: I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ What's wrong with the boards? A DMM with a diode check function is probably the best tool for the job, just test all the transistors, they're the most likely fault in a machine like that which drives motors or lmps. -- "Receive to it the right in top you, kissing you the stupid hun and kiss your team like well." - Glasweigan "we are total pricks!" - ZB "We are tramps ****ed" - Paddy We're in Europe and you're no. I'm LOVIN' it. |
#7
Posted to sci.electronics.repair
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Repair method
"Receive to it the right in top you, kissing you the stupid hun and kiss your team like well." - Glasweigan "we are total pricks!" - ZB "We are tramps ****ed" - Paddy We're in Europe and you're no. I'm LOVIN' it. http://www.yourdictionary.com/ahd/pron/J0002500.wav |
#8
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Repair method
"russ lavergne" wrote in message
news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ In this scenario, your best approach might be to get a known good board and record (sketch) the Huntron waveforms on each of the ICs and transistors. Then you can compare the waveforms on the bad boards to the good one and come up with a likely bad component. Another approach could be to try to reverse engineer the circuit and draw a schematic. That would certainly help you to analyze the problems. The circuit schematic would also allow you to design and build a test setup that would simulate normal inputs and allow you to analyze the outputs. What kind of ICs are on the boards? Download datasheets from the internet to help you determine what's working and what isn't. -- Dave M MasonDG44 at comcast dot net (Just substitute the appropriate characters in the address) Never take a laxative and a sleeping pill at the same time!! |
#9
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Repair method
I will answer each question as I go along. Thanks for all of the feedback. It is a row of lamps part of 5 rows. and it just doesn't light up. I have no schematic and I don't know where, or if the power inputs would do anything. It is from a game called Cyclone. there are lights that go around and you press a button and try and stop it on a particular light that has the most tickits. I don't think it would be practical to work up a setup as described. There is only one of these games. Thank you Russ "Arfa Daily" wrote in message ... "russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ Might be helpful to know what the problem is. I repair some boards for a commercial operation, that has machines that use them all over the place. In theory, these need the rest of the machine as well, but by providing these boards with power on the bench, and then simulating the inputs with switches, the CPU clock and strobe signals with a couple of 555 timers and the output loads with power resistors with LEDs across them, I am able to carry out full diagnostic checks on every aspect of the board's operation, and repair them with absolute confidence. Might be possible to do the same - especially if you are likely to have to do more ?? Arfa |
#10
Posted to sci.electronics.repair
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Repair method
Well, this board is one of five that controls a ring of lights. But I can't
work on it while it is put toghter. I don't have a schematic and the chips are 74HC14 74HC273 74HC373 and Ten Tip22, one other transitor, two electrolytics, and 8 ceramic caps next to the IC's. Is there no way to troubleshoot without power and schemtics? Thanks Russ "Leonard Caillouet" wrote in message news:awKBf.14784$bF.1004@dukeread07... "russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ The first step to any effective troubleshooting is to understand the function of the circuit. Without that info you can't really do very much. Next you have to understand the individual components and their relation to the function of the circuit. What does the board do? What are its inputs and outputs? What components are these ICs and transistors that you listed? Leonard |
#11
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Repair method
I ended up doing this, but there has to be better faster way. ????
"Lynn Coffelt" wrote in message ... "russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ Here's a thought...... maybe only practical if the IC's are through-hole (not surface mount). I was faced with a similar problem which involved a car wash facility with about a dozen exact duplicate PCB's (and one spare!). Instead of trying to reinvent the entire operation (no schematics or manuals, of course), I noted that new IC's were available for about $.30 each, and the transistors were even less. Just change them all! Didn't take much more time than first troubleshooting and then repairing (which involved replacing something anyhow) Dumb, stupid and lazy? You bet! But, hey.... I could get the car wash up and running pretty darn quick. Old Chief Lynn |
#12
Posted to sci.electronics.repair
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Repair method
All of the trans check ok, I think it was one of the chips but how to you
isolate a chip problem with out power? "James Sweet" wrote in message news:I9OBf.32350$jd5.18427@trnddc02... russ lavergne wrote: I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ What's wrong with the boards? A DMM with a diode check function is probably the best tool for the job, just test all the transistors, they're the most likely fault in a machine like that which drives motors or lamps. |
#13
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Repair method
That is what I did with the Huntron but every chip shows problems. I know
every chip is not bad. I think the one bad chip influences the circuit and makes all chips look bad. Or maybe I am doing something wrong.? "DaveM" wrote in message . .. "russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ In this scenario, your best approach might be to get a known good board and record (sketch) the Huntron waveforms on each of the ICs and transistors. Then you can compare the waveforms on the bad boards to the good one and come up with a likely bad component. Another approach could be to try to reverse engineer the circuit and draw a schematic. That would certainly help you to analyze the problems. The circuit schematic would also allow you to design and build a test setup that would simulate normal inputs and allow you to analyze the outputs. What kind of ICs are on the boards? Download datasheets from the internet to help you determine what's working and what isn't. -- Dave M MasonDG44 at comcast dot net (Just substitute the appropriate characters in the address) Never take a laxative and a sleeping pill at the same time!! |
#14
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Repair method
"russ lavergne" wrote in message news:OiSBf.38334$Me5.2515@trnddc05... That is what I did with the Huntron but every chip shows problems. I know every chip is not bad. I think the one bad chip influences the circuit and makes all chips look bad. Or maybe I am doing something wrong.? "DaveM" wrote in message . .. "russ lavergne" wrote in message news:KfEBf.2092$AV.429@trnddc07... I am working on a little board that is part of a big coin op redemption piece. It has 5 IC's 12 TIP22 transistors a bunch of caps on the IC's. another transistor and two other electrolytic. There are five of these boards. All exact duplicates. So I thought that this would be a good time for a Huntron. But no matter what I do I can't seem to isolate the problem. It seems where ever the fault is it influences the whole board. Is there a technique or tool I can use to figure out where the problem is? I can't apply power because it needs the whole setup to run and it is far away in a crowed busy place. Any helpful ideas out there for me. Thanks Russ In this scenario, your best approach might be to get a known good board and record (sketch) the Huntron waveforms on each of the ICs and transistors. Then you can compare the waveforms on the bad boards to the good one and come up with a likely bad component. Another approach could be to try to reverse engineer the circuit and draw a schematic. That would certainly help you to analyze the problems. The circuit schematic would also allow you to design and build a test setup that would simulate normal inputs and allow you to analyze the outputs. What kind of ICs are on the boards? Download datasheets from the internet to help you determine what's working and what isn't. -- Dave M MasonDG44 at comcast dot net (Just substitute the appropriate characters in the address) Never take a laxative and a sleeping pill at the same time!! A way that I've used in the past to reverse engineer a board and determine a schematic for it, is to photocopy the print side, then draw on the actual parts, but in schematic form rather than physical form. You can then derive the schematic trace by trace, scribbling them out on the photocopy as you go, using a coloured felt tip pen. From the number of components on the board, and the simple logic function ICs, should be practical in your case. I suppose these days, you could probably do the same thing with a scanner rather than photocopier. Arfa |
#15
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Repair method
"russ lavergne" bravely wrote to "All" (25 Jan 06 21:40:46)
--- on the heady topic of " Repair method" rl From: "russ lavergne" rl Xref: core-easynews sci.electronics.repair:356515 rl Well, this board is one of five that controls a ring of lights. But I rl can't work on it while it is put toghter. I don't have a schematic rl and the chips are 74HC14 74HC273 74HC373 and Ten Tip22, one other rl transitor, two electrolytics, and 8 ceramic caps next to the IC's. Is rl there no way to troubleshoot without power and schemtics? rl Thanks rl Russ With such few jellybean IC's might it not be logical to simply change them all wholesale style and never develop a migrain over it? It is an infallible way to fix it after all! A*s*i*m*o*v .... Enter any 12-digit prime number to continue. |
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